Drum drainage device for leather production
By introducing water level detection and dynamic adjustment systems into the rotary drum for leather production, the problem that traditional devices cannot be intelligently adjusted is solved, and precise water level control of leather raw materials is achieved, processing quality and efficiency are improved, and resources are saved.
Patent Information
- Application Number
- CN202420851291.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-23
AI Technical Summary
Traditional drum drainage devices for leather production cannot be intelligently adjusted according to the actual situation of the leather, resulting in insufficient or excessive drainage, affecting the quality and processing efficiency of the leather.
A drum drainage device including a fixed disc, an isolation plate, a water level detection rod, a solenoid valve and a water pump is designed. By real-time detection of the water level of the drum, the water inlet and drainage are dynamically adjusted to ensure that the water level is within the appropriate range.
It realizes precise water level control of leather raw materials, ensures the quality of leather processing, saves water resources and energy consumption, reduces production costs, and achieves green production.
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Figure CN222349037U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of rotary drum drainage, and in particular to a rotary drum drainage device for leather production. Background Art
[0002] The rotary drum drainage device for leather production mainly consists of a rotary drum, a drainage system, a control system, etc. The rotary drum is the main processing container, and a specific stirring and turning mechanism is provided inside it to ensure that the leather is evenly stressed during the processing. During the leather processing, the leather in the rotary drum is fully impregnated and reacted under the action of the stirring and turning mechanism. When drainage is required, the control system starts the drainage system and discharges the liquid in the rotary drum through a specific drainage pipe.
[0003] Traditional rotary drum drainage devices often fail to make intelligent adjustments according to the actual conditions of leather during the drainage process. As the characteristics of leather, such as humidity, thickness and texture, change with the processing process, fixed drainage time and drainage volume settings often lead to insufficient or excessive drainage, thus affecting the quality of leather and processing efficiency.
[0004] Therefore, this patent needs to be upgraded and modified based on the existing technology. Utility Model Content
[0005] In view of the shortcomings of the prior art, the present application provides a rotary drum drainage device for leather production, which overcomes the shortcomings of the prior art and aims to solve the problem that the traditional rotary drum drainage device often cannot be intelligently adjusted according to the actual situation of the leather during the drainage process. Since the characteristics of the leather, such as humidity, thickness and texture, will change with the changes in the processing process, the fixed drainage time and drainage volume settings often lead to insufficient drainage or excessive drainage, thereby affecting the quality and processing efficiency of the leather.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solution: a rotary drum drainage device for leather production, comprising a base and a rotary drum, wherein a fixed disc is fixedly connected to the top of one end of the base, a side of the rotary drum is rotatably connected to one side of the top of the fixed disc, and an isolation plate is fixedly connected to a position near one side of the fixed disc inside the rotary drum;
[0007] A water inlet pipe is fixedly connected to the outside of the fixed disc, one end of the water inlet pipe passes through the fixed disc and is connected to the inside of the drum, a solenoid valve is arranged at the upper end of the water inlet pipe, a water pump is fixedly connected to the outside of the fixed disc, the water inlet pipe of the water pump passes through the fixed disc and is arranged inside the drum, a drain pipe is fixedly connected to the bottom of the water pump, a water level detection rod is fixedly connected to the side of the fixed disc close to the drum, and the bottom of the water inlet pipe is close to the bottom end of the inside of the drum.
[0008] By adopting the above technical solution and setting an isolation plate, after the leather raw material enters the drum, the holes inside the isolation plate ensure that the water level inside the drum is equal and isolates the leather raw material at the same time. During the processing of the leather inside the drum, the leather's humidity, thickness, texture and other characteristics will change with the processing process. The water level inside the drum is detected in real time by a water level detection rod, and the water level inside the drum is adjusted by a water pump and a solenoid valve based on the detection result.
[0009] As a preferred technical solution of the present application, a support structure is provided on the top of the base, a gear is rotatably connected to the top of the base support structure, gear rings are fixedly connected at both ends of the outer ring of the rotating drum, and the gear rings are meshingly connected to the gears.
[0010] By adopting the above technical solution, the support of the drum is achieved, and the rotation of the gear can drive the drum to rotate as a whole, thereby realizing the turning of the leather raw materials inside the drum.
[0011] As a preferred technical solution of the present application, a motor is fixedly connected to the side of one of the supporting structures of the base, and the driving end of the motor is fixedly connected to the center position of the gear.
[0012] By adopting the above technical solution, the motor can drive the gear to rotate, thereby driving the entire drum to rotate.
[0013] As a preferred technical solution of the present application, a baffle is fixedly connected inside the drum, and three baffles are provided and fixedly connected inside the drum according to a circumferential distribution.
[0014] By adopting the above technical solution, after the leather raw material enters the drum through the arrangement of the baffle, the baffle will drive the leather raw material inside the drum to turn over during the rotation of the drum, thereby ensuring sufficient impregnation and reaction of the leather raw material.
[0015] As a preferred technical solution of the present application, a feed port is provided at the outer side of the rotating drum, a sliding cover plate is slidably connected to the outer side of the rotating drum, and a handle is fixedly connected to the outer side of the sliding cover plate.
[0016] By adopting the above technical solution, the leather raw material is put into the drum through the feed opening, and then the sliding cover plate is slid to close the feed opening.
[0017] As a preferred technical solution of the present application, a slide groove is fixedly connected to the outer side of the drum, and the slide groove is provided with two positions respectively arranged on both sides of the feed port, and a fixing bolt is threadedly connected to the outer side of the slide groove.
[0018] By adopting the above technical solution, three fixing bolts are provided at equidistant positions outside the slide groove. When the fixing bolts are set to open, the sliding cover is slid away from the feed port, and then the sliding cover is fixed by tightening the fixing bolts to prevent the sliding cover from moving. When the feed port is closed, the feed port is covered by sliding the sliding cover, and then the fixing bolts are tightened to ensure full coverage of the feed port.
[0019] Beneficial effects of this application:
[0020] 1. In the utility model, the device can monitor and adjust the water level inside the drum in real time. Through real-time detection of the water level detection rod, the water inlet and outlet can be accurately controlled to ensure that the water level is always kept within an appropriate range, thereby avoiding the adverse effects of excessively high or low water levels on leather raw materials. This precise water level control not only ensures the processing quality of leather raw materials, but also effectively saves water resources and energy consumption, reduces production costs, and realizes green production. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the top view structure of this application;
[0022] Figure 2 This is a schematic diagram of the structure from the left side perspective of this application;
[0023] Figure 3 This is a schematic diagram of the right side perspective structure of this application;
[0024] Figure 4 This is a schematic diagram of the cross-sectional structure of the water level detection rod of the present application;
[0025] Figure 5 This is a schematic diagram of the cross-sectional structure of the isolation plate of the present application;
[0026] Figure 6 It is a schematic diagram of the side section structure of the present application.
[0027] In the figure: 1. base; 2. drum; 3. gear ring; 4. gear; 5. motor; 6. fixed disc; 7. water inlet pipe; 8. drain pipe; 9. water pump; 10. solenoid valve; 11. feed port; 12. slide; 13. sliding cover; 14. fixing bolt; 15. handle; 16. isolation plate; 17. water level detection rod; 18. baffle. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0029] Reference Figure 1-6 A rotary drum drainage device for leather production includes a base 1 and a rotary drum 2. A fixed disc 6 is fixedly connected to the top of one end of the base 1. The side of the rotary drum 2 is rotatably connected to one side of the top of the fixed disc 6. An isolation plate 16 is fixedly connected to the position of the inner side of the rotary drum 2 near the fixed disc 6. Through the setting of the isolation plate 16, after the leather raw material enters the interior of the rotary drum 2, the hole position inside the isolation plate 16 ensures that the water level inside the rotary drum 2 is equal, and the leather raw material is isolated at the same time.
[0030] A water inlet pipe 7 is fixedly connected to the outside of the fixed disc 6, one end of the water inlet pipe 7 passes through the fixed disc 6 and is connected to the inside of the drum 2, a solenoid valve 10 is arranged at the upper end of the water inlet pipe 7, a water pump 9 is fixedly connected to the outside of the fixed disc 6, the water inlet pipe of the water pump 9 passes through the fixed disc 6 and is arranged inside the drum 2, a drain pipe 8 is fixedly connected to the bottom of the water pump 9, a water level detection rod 17 is fixedly connected to the side of the fixed disc 6 close to the drum 2, the bottom of the water inlet pipe 7 is close to the bottom end of the drum 2, during the processing of the leather inside the drum 2, the humidity, thickness, texture and other characteristics of the leather will change with the changes in the processing process, the water level inside the drum 2 is detected in real time by the water level detection rod 17, and then the water level inside the drum 2 is adjusted by the water pump 9 and the solenoid valve 10 according to the detection result.
[0031] In this embodiment, if Figure 1 - Figure 6 As shown, a supporting structure is arranged on the top of the base 1, and a gear 4 is rotatably connected to the top of the supporting structure of the base 1, and gear rings 3 are fixedly connected to the two ends of the outer ring of the drum 2, and the gear ring 3 and the gear 4 are meshingly connected, thereby supporting the drum 2, and at the same time, the rotation of the gear 4 can drive the drum 2 to rotate as a whole, thereby realizing the flipping of the leather raw materials inside the drum 2.
[0032] In this embodiment, if Figure 1 - Figure 6 As shown, a motor 5 is fixedly connected to one side of one of the supporting structures of the base 1, and a driving end of the motor 5 is fixedly connected to the center of the gear 4. The motor 5 can drive the gear 4 to rotate, thereby driving the drum 2 to rotate as a whole.
[0033] In this embodiment, if Figure 1 - Figure 6As shown, a baffle 18 is fixedly connected to the inside of the drum 2. The baffle 18 is provided with three baffles 18 that are fixedly connected to the inside of the drum 2 according to a circumferential distribution. After the leather raw material enters the inside of the drum 2, the baffle 18 will drive the leather raw material inside the drum 2 to turn over during the rotation of the drum 2, thereby ensuring sufficient impregnation and reaction of the leather raw material.
[0034] In this embodiment, if Figure 1 - Figure 6 As shown, a feed port 11 is provided on the outer side of the drum 2, a sliding cover plate 13 is slidably connected to the outer side of the drum 2, a handle 15 is fixedly connected to the outer side of the sliding cover plate 13, and the leather raw material is put into the drum 2 through the feed port 11, and then the sliding cover plate 13 is slid to close the feed port 11.
[0035] In this embodiment, if Figure 1 - Figure 6 As shown, a slide groove 12 is fixedly connected to the outer side of the drum 2, and two slide grooves 12 are respectively arranged at both sides of the feed port 11. A fixing bolt 14 is threadedly connected to the outer side of the slide groove 12, wherein three fixing bolts 14 are equidistantly distributed at the outer side of the slide groove 12. When the fixing bolts 14 are set to open, the sliding cover plate 13 is slid away from the feed port 11, and then the sliding cover plate 13 is fixed by tightening the fixing bolts 14 to prevent the sliding cover plate 13 from moving. When the feed port 11 is closed, the feed port 11 is covered by sliding the sliding cover plate 13, and then the fixing bolts 14 are tightened to ensure full coverage of the feed port 11.
[0036] Working principle: leather raw materials are put into the interior of the rotating drum 2 through the feed port 11. After the feeding is completed, the sliding cover 13 is slid to cover the feed port 11, and the feed port 11 is completely closed by tightening the fixing bolts 14. The leather processing water is injected into the interior of the drum 2 through the water inlet pipe 7 by opening the solenoid valve 10. After the water level detection rod 17 detects that the appropriate water level has been reached, the solenoid valve 10 is closed to stop the water injection, and then the motor 5 is turned on to drive the gear 4 to rotate, and the top drum 2 is driven to rotate by the rotation of the gear 4, thereby realizing the flipping of the leather raw materials inside the drum 2, thereby ensuring that the leather raw materials are fully impregnated and reacted. The water level of the leather processing water inside the drum 2 is further adjusted with the reaction time, and the water level inside the rotating drum 2 is detected in real time by the water level detection rod 17. According to the detection result, the discharge of the leather processing water inside the drum 2 is controlled by the water pump 9, and then the discharge of the leather processing water is controlled by the solenoid valve 10, ensuring that the water level of the leather processing water is maintained within a suitable range, thereby ensuring the processing quality of the leather raw materials.
[0037] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. Although the present application is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A rotary drum drainage device for leather production, comprising a base (1) and a rotary drum (2), characterized in that: A fixed disc (6) is fixedly connected to the top of one end of the base (1); the side of the rotating drum (2) is rotatably connected to one side of the top of the fixed disc (6); and an isolation plate (16) is fixedly connected to a position near the fixed disc (6) inside the rotating drum (2); The outer side of the fixed disc (6) is fixedly connected to a water inlet pipe (7), one end of the water inlet pipe (7) passes through the fixed disc (6) and is connected to the inside of the drum (2), an electromagnetic valve (10) is arranged at the upper end of the water inlet pipe (7), the outer side of the fixed disc (6) is fixedly connected to a water pump (9), the water inlet pipe of the water pump (9) passes through the fixed disc (6) and is arranged inside the drum (2), the bottom of the water pump (9) is fixedly connected to a drain pipe (8), the side of the fixed disc (6) close to the drum (2) is fixedly connected to a water level detection rod (17), and the bottom of the water inlet pipe (7) is close to the bottom end of the inside of the drum (2).
2. A rotary drum drainage device for leather production according to claim 1, characterized in that: A support structure is arranged on the top of the base (1), a gear (4) is rotatably connected to the top of the support structure of the base (1), and gear rings (3) are fixedly connected at both ends of the outer ring of the rotating drum (2), and the gear rings (3) and the gear (4) are meshingly connected.
3. A rotary drum drainage device for leather production according to claim 1, characterized in that: A motor (5) is fixedly connected to one side of a supporting structure of the base (1), and a driving end of the motor (5) is fixedly connected to the center position of the gear (4).
4. A rotary drum drainage device for leather production according to claim 1, characterized in that: A baffle (18) is fixedly connected inside the rotating drum (2), and three baffles (18) are fixedly connected inside the rotating drum (2) in a circumferentially distributed manner.
5. The rotary drum drainage device for leather production according to claim 1, characterized in that: A feed port (11) is provided on the outer side of the rotating drum (2), a sliding cover plate (13) is slidably connected to the outer side of the rotating drum (2), and a handle (15) is fixedly connected to the outer side of the sliding cover plate (13).
6. A rotary drum drainage device for leather production according to claim 2, characterized in that: A slide groove (12) is fixedly connected to the outer side of the rotary drum (2), and the slide groove (12) is provided with two slide grooves respectively arranged at two sides of the feed port (11). A fixing bolt (14) is threadedly connected to the outer side of the slide groove (12).
Citation Information
Cited By
Drum drainage device for leather production
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