Compact spinning device with stable hairiness index

Abstract

The utility model discloses a compact spinning device with a stable hairiness index, which relates to the technical field of spinning processing and comprises a bottom plate, a working box, an atomizing mechanism, a hairiness fitting mechanism and a twisting mechanism, the atomizing mechanism, the hairiness fitting mechanism and the twisting mechanism are all mounted in the working box, and the atomizing mechanism and the twisting mechanism are arranged in the working box. A pair of mounting plates is symmetrically mounted on the outer sides of the left end and the right end of the working box, guide rollers are rotatably mounted on the inner sides of the two mounting plates, through grooves are formed in the left end and the right end of the working box, and an atomizing mechanism, a hairiness attaching mechanism and a twisting mechanism are sequentially arranged on the left side of the through groove on the right side; according to the device, multiple pieces of spun yarn enter through the guide roller on the right side, the flying feather is attached to the spun yarn through treatment of the atomization mechanism and the flying feather attaching mechanism, hairiness is twisted into a yarn body through the subsequent twisting mechanism, the hairiness is better merged into the yarn body, and therefore the hairiness amount on the surface of the spun yarn is effectively reduced and controlled.

Description

Technical Field

[0001] The utility model relates to the technical field of spinning processing, in particular to a compact spinning device with a stable hairiness index. Background Art

[0002] The compact spinning device is a device used to spin fiber raw materials into yarn. Its characteristics are high yarn density, small gaps between fibers, and solid and delicate texture of the spun yarn. Yarn will produce hairiness during the spinning process. According to the mechanism of yarn hairiness formation, it can be divided into twisting hairiness and process hairiness. According to the morphology of hairiness, it can be divided into end hairiness, loop hairiness and floating hairiness. Hairiness is an important quality indicator that affects the appearance and style of yarn. The state of hairiness directly affects weaving efficiency, cloth style and dyeing effect.

[0003] The existing devices for controlling the flying feathers use airflow to reduce the amount of feathers, but cannot rub the feathers into the yarn body very well, resulting in poor effect and low efficiency. Based on this, the present invention provides a compact spinning device with a stable feather index to solve the above-mentioned problems. Utility Model Content

[0004] In order to solve the above technical problems, a compact spinning device with a stable hairiness index is provided. This technical solution solves the problem proposed in the above background technology that the hairiness is reduced by airflow, but the hairiness cannot be rubbed into the yarn body well, resulting in poor effect and low efficiency.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A compact spinning device with a stable hairiness index comprises a bottom plate, a working box, an atomizing mechanism, a hairiness laminating mechanism and a twisting mechanism, wherein the working box is fixedly mounted on the upper end of the bottom plate, the atomizing mechanism, the hairiness laminating mechanism and the twisting mechanism are all mounted inside the working box, a pair of mounting plates are symmetrically mounted on the outer sides of the left and right ends of the working box, guide rollers are rotatably mounted on the inner sides of the two mounting plates, through slots are opened on the left and right ends of the working box, and the atomizing mechanism, the hairiness laminating mechanism and the twisting mechanism are sequentially arranged on the left side of the through slot on the right side, wherein the atomizing mechanism It includes a water tank and a water pump, which are both fixedly installed on the top right side of the working box, the input end of the water pump is connected with the atomizing mechanism through a water pipe, the output end of the water pump is connected with a three-way valve through a water pipe, the three-way valve is fixedly installed inside the working box, two outlets of the three-way valve are fixedly connected with a shunt pipe, the other end of the shunt pipe is respectively connected with several groups of atomizers, the lower end of the atomizer is connected with an atomizing nozzle, the atomizer and the atomizing nozzle are respectively fixedly installed on the upper and lower ends of a fixing plate, and the fixing plate is fixedly connected to the inner wall of the working box.

[0007] Preferably, the hairiness bonding mechanism includes a fan and a multi-way valve, the fan is fixedly installed on the top of the working box, the multi-way valve is fixedly installed on the lower end of the cross plate, the cross plate is fixedly installed on the top inner wall of the working box, the output end of the fan is connected to the inlet of the multi-way valve through an air pipe, and the four outlets of the multi-way valve are respectively connected to four air outlets.

[0008] Preferably, the air outlet is fixedly installed at the right end of the fitting tube, the outer side of the fitting tube is fixedly connected to the second fixing plate, and the second fixing plate is fixedly connected to the inner wall of the working box.

[0009] Preferably, an air outlet channel is provided inside the air outlet, and an air guide plate is fixedly connected to the inside of the fitting tube.

[0010] Preferably, the twisting mechanism includes a motor, the output end of the motor is fixedly connected to gear 1, the lower end of gear 1 is meshed with gear 2, the rear end of gear 1 and the rear end of gear 2 are respectively fixedly connected to twisting roller 1 and twisting roller 2, the twisting roller 1 and twisting roller 2 are both rotatably installed inside the working box, the surface of the twisting roller 1 is fixedly connected to a plurality of groups of twisting cams, and the surface of the twisting roller 2 is fixedly connected to a plurality of groups of limit cams.

[0011] Preferably, the motor, gear one and gear two are all arranged inside the protective shell, and the protective shell is fixedly connected to the front end of the working box.

[0012] Compared with the prior art, the utility model provides a compact spinning device with a stable hairiness index, which has the following beneficial effects:

[0013] 1. The utility model is provided with an atomizing mechanism and a feather fitting mechanism. In the atomizing mechanism, water in a water tank is pumped out by a water pump and atomized by an atomizer. The atomized water vapor is sprayed out through an atomizing nozzle. When the yarn passes through, the feathers on its surface are wetted by the water vapor and then enter into the fitting tube in the feather fitting mechanism. At this time, the fan is started, and the air flow is sprayed out from the left side of the fitting tube through the air pipe and the air outlet channel. The direction of the air flow is opposite to the moving direction of the yarn, and the air flow is rotated by the air guide plate installed on the inner wall of the fitting tube, thereby driving the wetted feathers to fit the yarn, and through the subsequent twisting mechanism, the feathers are twisted into the yarn body, so that the feathers are better incorporated into the yarn body, thereby effectively reducing and controlling the amount of feathers on the spinning surface.

[0014] 2. In the utility model, multiple yarns are introduced through the guide roller on the right side, and the flying feathers are fitted with the yarns through the processing of the atomization mechanism and the feather fitting mechanism, and the feathers are twisted into the yarn body through the subsequent twisting mechanism. The twisting mechanism drives gear 1 to rotate through the motor, and the rotation of gear 1 drives twisting roller 1 to rotate. At the same time, gear 1 drives gear 2 to rotate in the opposite direction, and gear 2 further drives twisting roller 2 to rotate, so that the twisting cam and the limit cam cooperate with each other, so that multiple yarns can be twisted at the same time, thereby improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall internal structure of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the atomization mechanism in the utility model;

[0018] Figure 4 It is a structural schematic diagram of the flight feather fitting mechanism in the utility model;

[0019] Figure 5 This is a schematic diagram of the internal structure of the laminating tube in the utility model;

[0020] Figure 6 It is a structural schematic diagram of the twisting mechanism in the utility model.

[0021] The numbers in the figure are:

[0022] 1. Bottom plate; 2. Working box; 3. Mounting plate; 4. Guide roller; 5. Atomizing mechanism; 501. Water tank; 502. Water pump; 503. Three-way valve; 504. Diverter pipe; 505. Fixed plate 1; 506. Atomizer; 507. Atomizing nozzle; 6. Hairiness laminating mechanism; 601. Fan; 602. Horizontal plate; 603. Multi-way valve; 604. Fixed plate 2; 605. Laminating pipe; 606. Air outlet; 607. Air outlet channel; 608. Air guide plate; 7. Twisting mechanism; 701. Motor; 702. Gear 1; 703. Gear 2; 704. Twisting roller 1; 705. Twisting cam; 706. Twisting roller 2; 707. Limiting cam; 8. Protective shell. DETAILED DESCRIPTION

[0023] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0024] Reference Figure 1-6As shown, a compact spinning device with a stable hairiness index comprises a bottom plate 1, a working box 2, an atomizing mechanism 5, a hairiness laminating mechanism 6 and a twisting mechanism 7. The working box 2 is fixedly mounted on the upper end of the bottom plate 1, and the atomizing mechanism 5, the hairiness laminating mechanism 6 and the twisting mechanism 7 are all mounted inside the working box 2. A pair of mounting plates 3 are symmetrically mounted on the outer sides of the left and right ends of the working box 2, and guide rollers 4 are rotatably mounted on the inner sides of the two mounting plates 3. Through grooves are provided on the left and right ends of the working box 2, and the atomizing mechanism 5, the hairiness laminating mechanism 6 and the twisting mechanism 7 are sequentially arranged on the left side of the right through groove. A plurality of spinning yarns are introduced through the right guide roller 4, and the flying feathers are wetted and laminated to the spinning yarn through the treatment of the atomizing mechanism 5 and the flying feather laminating mechanism 6, and the hairiness is twisted into the yarn body through the subsequent twisting mechanism 7, so that the hairiness is better incorporated into the yarn body, thereby effectively reducing and controlling the hairiness amount on the spinning surface.

[0025] Specifically, in the present embodiment, the atomizing mechanism 5 comprises a water tank 501 and a water pump 502, the water tank 501 and the water pump 502 are both fixedly mounted on the top right side of the working box 2, the input end of the water pump 502 is connected to the atomizing mechanism 5 through a water pipe, the output end of the water pump 502 is connected to the three-way valve 503 through a water pipe, the three-way valve 503 is fixedly mounted inside the working box 2, the two outlets of the three-way valve 503 are fixedly connected with a shunt pipe 504, the other ends of the shunt pipe 504 are respectively connected to a plurality of groups of atomizers 506, the lower ends of the atomizers 506 are connected to the atomizing nozzle 507, the atomizers 506 and the atomizing nozzle 507 are respectively fixedly mounted on the upper and lower ends of the fixing plate 505, and the fixing plate 505 is fixedly connected to the inner wall of the working box 2. In the atomizing mechanism 5, water in the water tank 501 is pumped out by the water pump 502 and atomized by the atomizer 506. The atomized water vapor is sprayed out through the atomizing nozzle 607. When the spinning passes, the flight feathers on its surface are wetted by the water vapor and then enter into the fitting tube 605 in the flight feather fitting mechanism 6.

[0026] Specifically, in this embodiment, the feather bonding mechanism 6 includes a fan 601 and a multi-way valve 603. The fan 601 is fixedly installed on the top of the working box 2, and the multi-way valve 603 is fixedly installed on the lower end of the cross plate 602. The cross plate 602 is fixedly installed on the top inner wall of the working box 2. The output end of the fan 601 is connected to the inlet of the multi-way valve 603 through the air pipe, and the four outlets of the multi-way valve 603 are respectively connected to the four air outlets 606.

[0027] Specifically, in this embodiment, the air outlet 606 is fixedly installed at the right end of the fitting tube 605 , the outer side of the fitting tube 605 is fixedly connected to the second fixing plate 604 , and the second fixing plate 604 is fixedly connected to the inner wall of the working box 2 .

[0028] Specifically, in this embodiment, an air outlet channel 607 is provided inside the air outlet 606, and an air guide plate 608 is fixedly connected inside the fitting tube 605. When the spinning enters the fitting tube 605 in the feather fitting mechanism 6, the fan 601 is started, and the air flow is ejected from the left side of the fitting tube 605 through the air pipe and the air outlet channel 607. The air flow direction is opposite to the moving direction of the spinning, and the air guide plate 608 installed on the inner wall of the fitting tube 605 is used to rotate the air flow, thereby driving the wetted feathers to fit the spinning, and through the subsequent twisting mechanism 7, the feathers are twisted into the yarn body, so that the feathers are better incorporated into the yarn body, thereby effectively reducing and controlling the feather amount on the spinning surface.

[0029] Specifically, in this embodiment, the twisting mechanism 7 includes a motor 701, the output end of the motor 701 is fixedly connected with a gear 1 702, the lower end of the gear 1 702 is meshed with the gear 2 703, the rear end of the gear 1 702 and the rear end of the gear 2 703 are respectively fixedly connected with the twisting roller 1 704 and the twisting roller 2 706, the twisting roller 1 704 and the twisting roller 2 706 are both rotatably mounted inside the working box 2, the surface of the twisting roller 1 704 is fixedly connected with a plurality of groups of twisting cams 705, and the surface of the twisting roller 2 706 is fixedly connected with a plurality of groups of limit cams 707. The twisting mechanism 7 drives the gear 1 702 to rotate through the motor 701, the gear 1 702 rotates to drive the twisting roller 1 704 to rotate, and the gear 1 702 drives the gear 2 703 to rotate in the opposite direction, and the gear 2 703 further drives the twisting roller 2 706 to rotate, so that the twisting cam 705 and the limit cam 707 cooperate with each other, so that multiple spinning yarns can be twisted at the same time, thereby improving the processing efficiency.

[0030] Specifically, in this embodiment, the motor 701, the gear 1 702 and the gear 2 703 are all arranged inside the protective shell 8, and the protective shell 8 is fixedly connected to the front end of the working box 2. The protective shell 8 effectively protects the motor 701, the gear 1 702 and the gear 2 703 from external influences.

[0031] The working principle of the utility model is as follows: a plurality of spinning yarns are introduced through the guide roller 4 on the right side, and at this time, the flying feathers are wetted and attached to the spinning yarns through the atomizing mechanism 5 and the flying feather attaching mechanism 6. The water in the water tank 501 is pumped out through the water pump 502 in the atomizing mechanism 5, and atomized through the atomizer 506. The atomized water vapor is sprayed out through the atomizing nozzle 607. When the spinning yarn passes through, the flying feathers on its surface are wetted by the water vapor and then enter the attaching tube 605 in the flying feather attaching mechanism 6.

[0032] When the yarn enters the fitting tube 605 in the feather fitting mechanism 6, the fan 601 is started, and the air flow is ejected from the left side of the fitting tube 605 through the air pipe and the air outlet channel 607. The direction of the air flow is opposite to the direction of the yarn movement, and the air flow is rotated through the air guide plate 608 installed on the inner wall of the fitting tube 605, thereby driving the wetted feathers to fit the yarn, and through the subsequent twisting mechanism 7, the feathers are twisted into the yarn body, so that the feathers are better incorporated into the yarn body, thereby effectively reducing and controlling the amount of feathers on the spinning surface.

[0033] The twisting mechanism 7 drives gear 1 702 to rotate through motor 701, and the rotation of gear 1 702 drives twisting roller 1 704 to rotate. At the same time, gear 1 702 drives gear 2 703 to rotate in the opposite direction, and gear 2 703 further drives twisting roller 2 706 to rotate, so that the twisting cam 705 and the limit cam 707 cooperate with each other, so that multiple yarns can be twisted at the same time, thereby improving processing efficiency.

[0034] The device allows multiple spinning yarns to enter through the right guide roller 4, and the feathers are wetted and fit into the spinning yarn through the atomizing mechanism 5 and the feather fitting mechanism 6, and the feathers are twisted into the yarn body through the subsequent twisting mechanism 7, so that the feathers are better incorporated into the yarn body, thereby effectively reducing and controlling the feather amount on the spinning surface.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A compact spinning device with a stable hairiness index, characterized in that: The invention comprises a bottom plate (1), a working box (2), an atomizing mechanism (5), a hairiness laminating mechanism (6) and a twisting mechanism (7), wherein the working box (2) is fixedly mounted on the upper end of the bottom plate (1), the atomizing mechanism (5), the hairiness laminating mechanism (6) and the twisting mechanism (7) are all mounted inside the working box (2), a pair of mounting plates (3) are symmetrically mounted on the outer sides of the left and right ends of the working box (2), guide rollers (4) are rotatably mounted on the inner sides of the two mounting plates (3), through grooves are formed on the left and right ends of the working box (2), and the atomizing mechanism (5), the hairiness laminating mechanism (6) and the twisting mechanism (7) are sequentially arranged on the left side of the through groove on the right side; The atomizing mechanism (5) comprises a water tank (501) and a water pump (502), wherein the water tank (501) and the water pump (502) are both fixedly mounted on the top right side of the working box (2), the input end of the water pump (502) is connected to the atomizing mechanism (5) through a water pipe, and the output end of the water pump (502) is connected to a three-way valve (503) through a water pipe, and the three-way valve (503) is fixedly mounted inside the working box (2). The two outlets of the three-way valve (503) are fixedly connected to a shunt pipe (504), the other end of the shunt pipe (504) is respectively connected to a plurality of groups of atomizers (506), the lower end of the atomizer (506) is connected to an atomizing nozzle (507), the atomizer (506) and the atomizing nozzle (507) are respectively fixedly mounted on the upper and lower ends of a fixing plate (505), and the fixing plate (505) is fixedly connected to the inner wall of the working box (2).

2. A compact spinning device with a stable hairiness index according to claim 1, characterized in that: The hairiness laminating mechanism (6) comprises a fan (601) and a multi-way valve (603), wherein the fan (601) is fixedly mounted on the top of the working box (2), the multi-way valve (603) is fixedly mounted on the lower end of the transverse plate (602), and the transverse plate (602) is fixedly mounted on the top inner wall of the working box (2), the output end of the fan (601) is connected to the inlet of the multi-way valve (603) through an air pipe, and the four outlets of the multi-way valve (603) are respectively connected to four air outlets (606).

3. A compact spinning device with a stable hairiness index according to claim 2, characterized in that: The air outlet (606) is fixedly installed at the right end of the fitting tube (605), the outer side of the fitting tube (605) is fixedly connected to the second fixing plate (604), and the second fixing plate (604) is fixedly connected to the inner wall of the working box (2).

4. A compact spinning device with a stable hairiness index according to claim 3, characterized in that: An air outlet channel (607) is provided inside the air outlet (606), and an air guide plate (608) is fixedly connected to the inside of the fitting tube (605).

5. A compact spinning device with a stable hairiness index according to claim 1, characterized in that: The twisting mechanism (7) comprises a motor (701), the output end of the motor (701) is fixedly connected to a gear 1 (702), the lower end of the gear 1 (702) is meshed with a gear 2 (703), the rear end of the gear 1 (702) and the rear end of the gear 2 (703) are respectively fixedly connected to a twisting roller 1 (704) and a twisting roller 2 (706), the twisting roller 1 (704) and the twisting roller 2 (706) are both rotatably mounted inside a working box (2), the surface of the twisting roller 1 (704) is fixedly connected to a plurality of twisting cams (705), and the surface of the twisting roller 2 (706) is fixedly connected to a plurality of limit cams (707).

6. A compact spinning device with a stable hairiness index according to claim 5, characterized in that: The motor (701), gear one (702) and gear two (703) are all arranged inside the protective shell (8), and the protective shell (8) is fixedly connected to the front end of the working box (2).

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