Textile fabric dip dyeing equipment

By introducing a tightening mechanism and drying system into the textile fabric impregnation and dyeing equipment, the problems of dye waste and low drying efficiency are solved, the uniformity and rapid drying of dyes are achieved, and the processing efficiency of textile fabrics is improved.

CN222349308UActive Publication Date: 2025-01-14晋江鹏德纺织有限公司

Patent Information

Application Number
CN202420955560.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-01-14
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

Existing textile fabric impregnation and dyeing equipment cannot effectively extrude excess dye, resulting in waste of dyes and uneven color, and cannot dry them in the equipment, reducing processing efficiency.

Method used

A textile fabric dipping and dyeing equipment including feeding rollers, pressing rollers, tightening mechanisms and drying boxes is designed to extrude the excess dye through the tightening mechanism, and to achieve rapid drying using a PTC constant temperature heating plate and an air pump.

Benefits of technology

It effectively avoids dye waste, ensures the uniformity of fabric color, and improves the processing efficiency of textile fabrics.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222349308U_ABST
    Figure CN222349308U_ABST
Patent Text Reader

Abstract

The utility model discloses textile fabric dip dyeing equipment which comprises a box body, a feeding roller and a pressing roller which are used for conveying textile fabric are rotationally arranged in the box body, the feeding roller is higher than the pressing roller, a tightening mechanism is arranged in the box body and comprises a first guide roller and a second guide roller which are rotationally arranged, and the first guide roller and the second guide roller are arranged on the box body. Sliding rails are arranged on the two sides of the interior of the box body, sliding blocks are arranged in the sliding rails in a sliding mode, the second guide roller is rotationally arranged between the sliding blocks through a bearing, a first fixed roller is rotationally arranged in the box body through a bearing, and a telescopic rod is fixedly connected to the top end of the interior of the box body. By arranging the first fixing roller, the telescopic rod, the compression spring and the second fixing roller, fabric enters the box body through the feeding roller and the compression roller to be subjected to dip dyeing treatment and then penetrates through the first guide roller and the second guide roller to the position between the first fixing roller and the second fixing roller, and at the moment, the fabric is subjected to dip dyeing treatment; a compression spring in a telescopic rod at the top end in the box body pushes the telescopic rod and the fixing frame to descend.
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Description

Technical Field

[0001] The utility model belongs to the technical field of textile fabric dyeing, and in particular relates to a textile fabric dyeing device. Background Art

[0002] The original meaning of textile is a general term for spinning and weaving. However, with the continuous development and improvement of the textile knowledge system and discipline system, especially the emergence of non-woven textile materials and three-dimensional composite weaving technologies, it is no longer just traditional hand-spinning and weaving, but also includes non-woven technology, modern three-dimensional weaving technology, modern electrostatic nano-netting technology, etc., which produce clothing, industrial and decorative textiles. Reactive dyes, also known as reactive dyes, are a new type of water-soluble dyes that appeared in the 1950s. Reactive dye molecules contain active groups that can react with hydroxyl groups in cellulose and amino groups in protein fibers. When dyeing, they form covalent bonds with fibers to form "dye-fiber" compounds.

[0003] According to Chinese patent announcement number: CN114606686A, a reactive dyeing device for textile fabrics includes a dyeing box, a rotating device is arranged inside the dyeing box, the rotating device includes a rotating shaft, the rotating shaft is rotatably mounted on the inner wall of the dyeing box, a fixing rod is fixedly mounted on the outer wall of the rotating shaft, an arc-shaped top plate is fixedly mounted on the outer wall of the fixing rod, a through hole is fixedly opened on the arc-shaped top plate, a rubber top block is fixedly mounted on the outer wall of the arc-shaped top plate, an arc-shaped groove is fixedly mounted on the outer wall of the arc-shaped top plate, and the rubber top block is arranged in a semicircular shape. Based on the above-mentioned public patent and in combination with the prior art, it is found that the existing dyeing equipment cannot squeeze out the excess dye absorbed by the fabric after the fabric is dyed, thereby causing waste of dye and uneven color depth of the fabric surface due to uneven excess dye in the later stage. At the same time, the dyed fabric cannot be dried and needs to be transferred to other equipment for drying, which reduces the processing efficiency of the textile fabric.

[0004] To this end, we provide a textile fabric dyeing equipment that can squeeze and recover excess dyes and directly dry the fabrics, which is used to ensure the dyeing quality of the fabrics, avoid dye waste, and improve fabric processing efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a textile fabric dyeing device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a textile fabric dyeing device, comprising a box body, a feed roller and a pressure roller for conveying textile fabrics are rotatably arranged inside the box body, and the feed roller is higher than the pressure roller, a tensioning mechanism is arranged inside the box body, and the tensioning mechanism comprises a first guide roller and a second guide roller which are rotatably arranged, slide rails are provided on both sides of the box body, and sliders are slidably arranged inside the slide rails, the second guide roller is rotatably arranged between the sliders through bearings, a first fixed roller is rotatably arranged inside the box body through bearings, a telescopic rod is fixedly connected to the top end of the box body, a compression spring is arranged inside the telescopic rod, a fixed frame is fixedly connected to the lower end of the telescopic rod, a second fixed roller is rotatably arranged inside the fixed frame, and the second fixed roller and the first fixed roller are arranged in the same vertical horizontal plane.

[0007] By adopting the above technical solution: the fabric passes through the conveying roller and the pressure roller into the box for dyeing, and then passes through the tensioning mechanism to ensure the tension of the fabric, and then passes between the first fixed roller and the second fixed roller. The second fixed roller pushes the fixed frame through the compression spring in the telescopic rod, so that the second fixed roller squeezes the fabric, thereby squeezing out the fabric to absorb excess dyeing liquid, thereby avoiding waste of dyeing liquid.

[0008] Optionally, an electric push rod is movably installed inside one of the slide rails, and the electric push rod is fixedly connected to the slider, and a sliding rod is fixedly connected inside the other slide rail, and the sliding rod passes through the slider to maintain a sliding setting.

[0009] By adopting the above technical solution: when the fabric becomes loose and affects the conveying of the fabric, the electric push rod in the slide rail pushes the slider to move, so that the slider drives the second guide roller to move to the left, and cooperates with the first guide roller to tighten the fabric and keep it taut.

[0010] Optionally, a drying box is fixedly installed on the right side of the box body, and a PTC constant temperature heating plate is fixedly installed inside the drying box.

[0011] By adopting the above technical solution: the PTC constant temperature heating plate is used for heating, thereby increasing the temperature in the drying box, so that the fabrics entering the drying box are heated and dried.

[0012] Optionally, three third guide rollers are rotatably arranged inside the drying box, and the third guide rollers are distributed in an inverted triangle, and the third guide rollers are in contact with the textile fabric.

[0013] By adopting the above technical solution: the fabric enters the drying box and is guided and transported by the third guide roller. At the same time, the third guide roller is arranged in a triangular shape, thereby extending the time the fabric stays in the drying box and ensuring the quality of fabric drying.

[0014] Optionally, a fixing seat is fixedly installed at the upper end of the drying box, an air outlet is fixedly connected to the lower end of the fixing seat, an air pump is fixedly installed at the lower end of the drying box, and the air pump is connected to the fixing seat via a connecting pipe.

[0015] By adopting the above technical solution: during the drying process of the fabric, the air pump extracts the heat in the drying box, leads it to the fixed seat through the connecting pipe, and finally discharges it through the air outlet, so that the heat can flow from top to bottom and blow to the surface of the fabric, so that the fabric can be dried quickly, thereby improving the drying efficiency of the fabric.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model provides a first fixed roller, a telescopic rod, a compression spring and a second fixed roller. The fabric passes through a feed roller and a pressure roller into a box for dyeing. After that, the fabric passes through a first guide roller and a second guide roller until it passes between the first fixed roller and the second fixed roller. At this time, the compression spring in the telescopic rod at the top of the box pushes the telescopic rod and the fixed frame to descend. The second fixed roller squeezes the fabric in cooperation with the first fixed roller to squeeze out excess dyeing liquid absorbed in the fabric. The extruded dyeing liquid flows back into the box, thereby avoiding waste of the dyeing liquid and ensuring uniform color on the surface of the fabric. Finally, the fabric is rolled up by a textile fabric winding device and then moved out of the box.

[0018] 2. The utility model provides a first guide roller, a slide rail, a slider, an electric push rod, a slide rod and a second guide roller. When the fabric passes through the first guide roller and the second guide roller, when the fabric becomes loose during the conveying process, the electric push rod in the slide rail pushes the slide rod to move, and the slide rod in the slide rail drives the second guide roller to move to the left, while the slide rod in the other slide rail moves along the direction of the slide rod to push the fabric. In cooperation with the first guide roller, the fabric can be kept taut during the conveying process to avoid fabric deviation, which affects the squeezing of the fabric by the first fixed roller and the second fixed roller and the subsequent winding of the fabric.

[0019] 3. The utility model is provided with a drying box, a PTC constant temperature heating plate, an air pump and an air outlet. When the fabric is moved out of the box and before being rolled up, it passes through the inside of the drying box. The drying box is provided with a PTC constant temperature heating plate, which can heat and dry the fabric entering the drying box. In addition, three third guide rollers are arranged in a triangular distribution in the drying box. The fabric fits with the three third guide rollers, thereby extending the time the fabric stays in the drying box. At the same time, the air pump draws hot air from the bottom of the drying box, guides it to the fixed seat through the connecting pipe, and discharges it through the air outlet, so that the hot air can flow from top to bottom, so that the heat is blown to the surface of the fabric, so that the fabric is quickly dried, thereby improving the drying efficiency of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 For the utility model structure Figure 1 Side view;

[0022] Figure 3 For the utility model structure Figure 1 Front view;

[0023] Figure 4 The utility model is a schematic diagram of the slide rail structure.

[0024] In the figure: 1. box body; 101. slide rail; 102. slider; 103. electric push rod; 104. slide rod; 2. drying box; 21. air pump; 22. connecting pipe; 23. fixing seat; 24. air outlet; 25. PTC constant temperature heating plate; 26. third guide roller; 3. feeding roller; 4. pressure roller; 5. first guide roller; 6. second guide roller; 7. first fixed roller; 8. fixing frame; 9. second fixed roller; 10. telescopic rod; 11. compression spring. DETAILED DESCRIPTION

[0025] The following is combined with Figure 1-4 This application is described in further detail.

[0026] Embodiment 1:

[0027] Embodiment 1 of the present application discloses a textile fabric dyeing device. Figure 1 , including a box body 1, a feed roller 3 and a pressure roller 4 for conveying textile fabrics are rotatably arranged inside the box body 1, and the height of the feed roller 3 is higher than the pressure roller 4, a telescopic rod 10 is fixedly connected to the top of the box body 1, a compression spring 11 is arranged inside the telescopic rod 10, and a fixed frame 8 is fixedly connected to the lower end of the telescopic rod 10, a second fixed roller 9 is rotatably arranged inside the fixed frame 8, and the second fixed roller 9 and the first fixed roller 7 are arranged in the same vertical horizontal plane; after the fabric is impregnated and dyed, before entering the drying box 2, it first passes between the first fixed roller 7 and the second fixed roller 9, and the second fixed roller 9 is pushed by the compression spring 11 in the telescopic rod 10, so that the fixed frame 8 drives the second fixed roller 9 to move downward, and cooperates with the first fixed roller 7 to squeeze the fabric, so that the excess impregnation liquid absorbed by the fabric can be squeezed out and returned to the box body 1, thereby avoiding the waste of impregnation liquid and the situation of different colors on the surface of the fabric.

[0028] Reference Figure 1 , Figure 3 and Figure 4A tensioning mechanism is provided in the box body 1, and the tensioning mechanism includes a first guide roller 5 and a second guide roller 6 which are rotatably arranged. Slide rails 101 are provided on both sides of the box body 1, and a slider 102 is slidably arranged inside the slide rails 101. The second guide roller 6 is rotatably arranged between the sliders 102 through bearings. A first fixed roller 7 is rotatably arranged inside the box body 1 through bearings. An electric push rod 103 is movably installed inside one of the slide rails 101, and the electric push rod 103 is fixedly connected to the slider 102. A slide rod 104 is fixedly connected inside the other slide rail 101, and the slide rod 104 penetrates the slider 102 and maintains a sliding arrangement. During the transportation process after the fabric is dyed, the fabric becomes loose, and the slider 102 is pushed to move by the electric push rod 103 in the slide rail 101, and the slider 102 on the other side moves along the direction of the slide rod 104, thereby driving the second guide roller 6 to move to the left, so that the fabric remains tight to avoid affecting the transportation and subsequent winding of the fabric.

[0029] The implementation principle of a textile fabric dyeing device in Example 1 of the present application is as follows:

[0030] When in use, the textile fabric passes through the box 1 and the drying box 2, and the fabric is transported by the feeding roller 3 and the pressing roller 4 to enter the box 1 for dyeing treatment. After that, the fabric passes between the first guide roller 5 and the second guide roller 6, until it reaches between the first fixed roller 7 and the second fixed roller 9. At this time, the compression spring 11 pushes the telescopic rod 10 and the fixing frame 8 to make the second fixed roller 9 fit with the first fixed roller 7, and the fabric is squeezed by the second fixed roller 9 to discharge the excess absorbed dyeing liquid, so that the liquid flows back into the box 1 to avoid waste.

[0031] Embodiment 2:

[0032] Reference Figure 2 and Figure 3 The difference between the second embodiment and the first embodiment is that the second embodiment includes a drying box 2 fixedly installed on the right side of the box body 1, a PTC constant temperature heating plate 25 fixedly installed inside the drying box 2, three third guide rollers 26 are rotatably arranged inside the drying box 2, and the third guide rollers 26 are distributed in an inverted triangle, and the third guide rollers 26 are in contact with the textile fabric; after the fabric is impregnated and dyed, it enters the drying box 2, is guided and transported by the third guide rollers 26, and at the same time, is heated and dried in cooperation with the PTC constant temperature heating plate 25, and the third guide rollers 26 prolong the time the fabric stays in the drying box 2 to ensure that the fabric is completely dried.

[0033] Reference Figure 2A fixing seat 23 is fixedly installed at the upper end of the drying box 2, and an air outlet 24 is fixedly connected to the lower end of the fixing seat 23. An air pump 21 is fixedly installed at the lower end of the drying box 2, and the air pump 21 is connected to the fixing seat 23 through a connecting pipe 22; the hot air in the drying box 2 is extracted by the air pump 21, and then introduced into the drying box 2 through the air outlet 24, so that the heat flows from top to bottom, and then the heat contacts the fabric, thereby improving the drying efficiency of the fabric.

[0034] The implementation principle of a textile fabric dyeing device in Example 2 of the present application is as follows: the dyed fabric enters the drying box 2, and the fabric is guided and transported by the third guide roller 26 in the drying box 2. At the same time, the fabric is heated and dried in cooperation with the PTC constant temperature heating plate 25 in the drying box 2. In addition, the air pump 21 draws the hot air in the drying box 2 and then discharges it from the air outlet 24, so that the hot air can flow from top to bottom, so that the heat is blown to the surface of the fabric, thereby quickly drying the fabric. The dried fabric is rolled up and recovered by the winding device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A textile fabric dyeing device, comprising a housing (1), characterized in that: A feeding roller (3) and a pressing roller (4) for conveying textile fabrics are rotatably arranged inside the box (1), and the height of the feeding roller (3) is higher than that of the pressing roller (4). A tensioning mechanism is arranged inside the box (1), and the tensioning mechanism comprises a first guide roller (5) and a second guide roller (6) which are rotatably arranged. Slide rails (101) are provided on both sides inside the box (1), and a slider (102) is slidably arranged inside the slide rail (101). The second guide roller (6) is rotatably arranged between the sliders (102) through bearings. A first fixed roller (7) is rotatably arranged inside the box (1) through bearings. A telescopic rod (10) is fixedly connected to the top end of the box (1), and a compression spring (11) is arranged inside the telescopic rod (10). A fixed frame (8) is fixedly connected to the lower end of the telescopic rod (10). A second fixed roller (9) is rotatably arranged inside the fixed frame (8), and the second fixed roller (9) and the first fixed roller (7) are arranged on the same vertical level.

2. The textile fabric dyeing equipment according to claim 1, characterized in that: An electric push rod (103) is movably installed inside one of the slide rails (101), and the electric push rod (103) is fixedly connected to the slider (102); a slide rod (104) is fixedly connected inside the other slide rail (101), and the slide rod (104) penetrates the slider (102) to maintain a sliding setting.

3. The textile fabric dyeing equipment according to claim 1, characterized in that: A drying box (2) is fixedly installed on the right side of the box body (1), and a PTC constant temperature heating plate (25) is fixedly installed inside the drying box (2).

4. The textile fabric dyeing equipment according to claim 3, characterized in that: Three third guide rollers (26) are rotatably arranged inside the drying box (2), and the third guide rollers (26) are distributed in an inverted triangle shape, and the third guide rollers (26) are in contact with the textile fabric.

5. The textile fabric dyeing equipment according to claim 3, characterized in that: A fixing seat (23) is fixedly mounted on the upper end of the drying box (2), an air outlet (24) is fixedly connected to the lower end of the fixing seat (23), an air pump (21) is fixedly mounted on the lower end of the drying box (2), and the air pump (21) is connected to the fixing seat (23) via a connecting pipe (22).

Citation Information

Patent Citations

  • Reactive dye dip dyeing equipment for textile fabric

    CN114606686A

Cited By

  • Dyeing machine for textile fabric

    CN120967604A

  • A dyeing machine for textile fabric

    CN120967604B