Photovoltaic roof assembly

By designing a photovoltaic roof assembly directly connected on the roof of an industrial plant, using the combined design of snap-on slots and fasteners, the problems of high cost and installation difficulty in the existing technology are solved, and lower cost and simplification are achieved The construction effect meets the multiple functional needs of industrial factories.

CN222350065UActive Publication Date: 2025-01-14BYD CO LTD +1
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Patent Information

Application Number
CN202323412644.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-13
Publication Date
2025-01-14
Estimated Expiration
2033-12-13

AI Technical Summary

Technical Problem

In the prior art, the photovoltaic roof structures of industrial plants mostly adopt separate structures, which increases construction costs and installation difficulties, and the construction process is complex.

Method used

Design a photovoltaic roof assembly, which is fixed through the direct connection between the roof assembly and the photovoltaic assembly, eliminates the separate photovoltaic installation structure, adopts a combination of snap-on slots and fasteners to simplify the installation process, and sets a pressure pattern on the roof assembly Steel plates, purlins, thermal insulation support and waterproof and breathable membrane meet the requirements of heat insulation, waterproofing, load-bearing, etc.

Benefits of technology

It reduces the construction cost of photovoltaic roof assembly, simplifies the construction process, improves installation efficiency and structural reliability, and meets the requirements of roof insulation, waterproofing, weathering and durability of industrial plants.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic roof assembly, which comprises a roof component, a photovoltaic module, a photovoltaic module, a photovoltaic module and a photovoltaic module, and is characterized in that the roof component is used for being connected with a roof beam of an industrial factory building; the photovoltaic assembly is arranged on the side, away from the roof beam, of the roof assembly, and the photovoltaic assembly is fixedly connected with the roof assembly. Therefore, by connecting and fixing the photovoltaic module and the roof module, the photovoltaic module can be directly installed on the roof module, and an installation structure of the photovoltaic module does not need to be independently arranged, so that the cost can be reduced, the installation and construction of the photovoltaic roof assembly can be facilitated, the construction difficulty can be reduced, and the construction process can be simplified.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic buildings, in particular to a photovoltaic roof assembly. Background Art

[0002] With the development of science and technology, photovoltaic modules are increasingly used in buildings. Photovoltaic modules are applied to the roofs of industrial plants. On the premise of meeting the requirements of roof insulation, waterproofing, weather resistance, fire resistance, and load-bearing, they can also have photovoltaic power generation functions.

[0003] In related technologies, photovoltaic roof structures of industrial plants mostly adopt a separate structure, that is, the roof structure is built first, and then photovoltaic installation is added to the roof structure. This not only increases the construction cost, but also increases the difficulty of installation. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the utility model is to provide a photovoltaic roof assembly, which is not only lower in cost but also easy to construct.

[0005] The photovoltaic roof assembly according to the embodiment of the utility model includes: a roof component, which is used to be connected to the roof beam of an industrial plant; a photovoltaic component, which is arranged on the side of the roof component away from the roof beam, and the photovoltaic component is connected and fixed to the roof component.

[0006] Therefore, by connecting and fixing the photovoltaic components to the roof components, the photovoltaic components can be directly installed on the roof components without having to set up a separate installation structure for the photovoltaic components. This not only reduces costs, but also facilitates the installation and construction of the photovoltaic roof assembly, reduces construction difficulty, and simplifies the construction process.

[0007] In some examples of the present invention, a buckle is provided on the roof component, a slot is provided on the photovoltaic component, and the buckle is engaged with the slot.

[0008] In some examples of the present utility model, the buckle includes: a first buckle portion, a second buckle portion and a third buckle portion, the first buckle portion is connected to the roof assembly, the third buckle portion is spaced above the first buckle portion and parallel to the first buckle portion, the second buckle portion is connected between the first buckle portion and the third buckle portion and is bent relative to the first buckle portion and the third buckle portion, and the third buckle portion is snap-fitted with the slot.

[0009] In some examples of the present invention, the photovoltaic roof assembly also includes: a first fastener, a first perforation is provided on the roof component, a second perforation is provided on the first buckle portion, the first perforation corresponds to the second perforation, the first fastener sequentially penetrates the first perforation and the second perforation and fixes the roof component and the buckle connection.

[0010] In some examples of the present invention, there are multiple photovoltaic components, and the multiple photovoltaic components are arranged at intervals on the roof component, and the card slots are arranged on both sides of the width direction of each photovoltaic component.

[0011] In some examples of the present invention, a wiring groove is provided on the roof assembly, and the wiring groove is located below the photovoltaic assembly. There are multiple wiring grooves, and the multiple wiring grooves correspond one-to-one to the multiple photovoltaic assemblies.

[0012] In some examples of the present invention, the roof assembly includes: a corrugated steel plate, and the buckle is arranged on the corrugated steel plate.

[0013] In some examples of the present invention, the thickness of the corrugated steel plate is d, and d satisfies the relationship: 1.5mm<d<2.5mm.

[0014] In some examples of the present invention, the roof assembly also includes: a purlin, the purlin includes: a first connection part, a second connection part and a third connection part, the first connection part is connected to the roof beam, the third connection part is spaced above the first connection part and parallel to the first connection part, the second connection part is connected between the first connection part and the third connection part and is bent relative to the first connection part and the third connection part, and the third connection part is connected and fixed to the corrugated steel plate.

[0015] In some examples of the utility model, the roof assembly also includes: a second fastener and a thermal insulation support member, thermal insulation cotton and a waterproof breathable membrane that are stacked in sequence, the thermal insulation support member is arranged on the purlin, the corrugated steel plate is arranged on the side of the waterproof breathable membrane away from the thermal insulation cotton, and the second fastener is sequentially passed through the corrugated steel plate, the waterproof breathable membrane, the thermal insulation cotton and the thermal insulation support member and is fixedly connected to the third connecting part.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0018] Figure 1 It is a partial schematic diagram of a photovoltaic roof assembly according to an embodiment of the utility model;

[0019] Figure 2 is a schematic diagram of a photovoltaic roof assembly according to an embodiment of the utility model from another perspective;

[0020] Figure 3 It is a partial exploded view of a photovoltaic roof assembly according to an embodiment of the utility model.

[0021] Reference numerals:

[0022] 100. Photovoltaic roof assembly; 200. Roof beam;

[0023] 10. Roofing components;

[0024] 11. Buckle;

[0025] 12. corrugated steel plate; 121. first perforation; 122. wiring groove;

[0026] 13, purlin; 131, first connecting portion; 132, second connecting portion; 133, third connecting portion;

[0027] 14. Insulation support; 15. Insulation cotton; 16. Waterproof and breathable membrane;

[0028] 17. First fastener; 18. Second fastener; 19. Third fastener;

[0029] 20. Photovoltaic module; 21. Card slot. DETAILED DESCRIPTION

[0030] The embodiments of the present utility model are described in detail below. The embodiments described with reference to the accompanying drawings are exemplary. The embodiments of the present utility model are described in detail below.

[0031] Reference below Figure 1-Figure 3 A photovoltaic roof assembly 100 according to an embodiment of the present invention is described.

[0032] Combination Figure 1 and Figure 2 As shown, the photovoltaic roof assembly 100 according to the utility model can mainly include: a roof component 10 and a photovoltaic component 20, wherein the roof component 10 is used to be connected to the roof beam 200 of the industrial plant, and the photovoltaic component 20 is arranged on the side of the roof component 10 away from the roof beam 200, and the photovoltaic component 20 is connected and fixed to the roof component 10.

[0033] Specifically, the photovoltaic roof assembly 100 is applied as a whole to the roof of an industrial plant. By connecting the roof component 10 to the roof beam 200 of the industrial plant, the roof component 10 can be used as the roof of the industrial plant to meet the requirements of heat insulation, waterproofing, and load-bearing, thereby ensuring the normal use of the industrial plant. By arranging the photovoltaic component 20 on the side of the roof component 10 away from the roof beam 200, the photovoltaic component 20 can make full use of the roof area of ​​the industrial plant for photoelectric conversion.

[0034] Furthermore, different from the prior art in which the photovoltaic components and the roof components are separated, the roof components are first connected to the roof beams, and then a photovoltaic mounting structure is set up to install the photovoltaic components. By connecting and fixing the photovoltaic components 20 to the roof components 10, that is, the photovoltaic components 20 can be directly installed on the roof components 10, and there is no need to set up a separate mounting structure for the photovoltaic components 10. This not only reduces costs, but also facilitates the installation and construction of the photovoltaic roof assembly 100, reduces construction difficulty, and simplifies the construction process.

[0035] Therefore, by connecting and fixing the photovoltaic component 20 to the roof component 10, the photovoltaic component 20 can be directly installed on the roof component 10 without separately setting up a mounting structure for the photovoltaic component 10, which not only reduces costs but also facilitates the installation and construction of the photovoltaic roof assembly 100, reduces construction difficulty, and simplifies the construction process.

[0036] Combination Figure 2 and Figure 3 As shown, the roof assembly 10 is provided with a buckle 11, and the photovoltaic assembly 20 is provided with a slot 21, and the buckle 11 is engaged with the slot 21. Specifically, by providing the buckle 11 on the roof assembly 10 and the buckle 11 on the photovoltaic assembly 20, when the photovoltaic assembly 20 is provided on the roof assembly 10, it is only necessary to engage the buckle 11 with the slot 21 to achieve the connection and fixation between the photovoltaic assembly 20 and the roof assembly 10, which can make the connection and fixation between the photovoltaic assembly 20 and the roof assembly 10 simpler and more convenient.

[0037] Furthermore, the buckle 11 can mainly include: a first buckle part, a second buckle part and a third buckle part, the third buckle part is arranged above the first buckle part and parallel to the first buckle part, the second buckle part is connected between the first buckle part and the third buckle part and is bent relative to the first buckle part and the third buckle part, so that the buckle 11 can conform to the relative position between the roof component 10 and the photovoltaic component 20, and the buckle 11 can be set on the roof component 10 by only connecting the first buckle part to the roof component 10, and the buckle 11 can be snap-fitted with the photovoltaic component 20 by only snap-fitting the third buckle part with the slot 21, so that the cooperation between the photovoltaic component 20 and the roof component 10 can be simple and reliable.

[0038] Combination Figure 2 and Figure 3 As shown, the photovoltaic roof assembly 100 may also include: a first fastener 17, a first perforation 121 is provided on the roof component 10, a second perforation is provided on the first buckle part, the first perforation 121 and the second perforation correspond to each other, and the first fastener 17 sequentially penetrates the first perforation 121 and the second perforation and connects and fixes the roof component 10 and the buckle 11. Specifically, by providing the first perforation 121 on the roof component 10 and the second perforation on the first buckle part, after the buckle 11 is provided on the roof component 10, it is only necessary to make the first perforation 121 and the second perforation correspond to each other, and then make the first fastener 17 sequentially penetrate the first perforation 121 and the second perforation, so that the roof component 10 and the buckle 11 can be connected and fixed, thereby making the arrangement of the buckle 11 on the roof component 10 simpler and more reliable.

[0039] Combination Figure 2 and Figure 3 As shown, there are multiple photovoltaic modules 20, and the multiple photovoltaic modules 20 are arranged at intervals on the roof module 10, and each photovoltaic module 20 is provided with a slot 21 on both sides of the width direction. Specifically, in order to adapt to the roof area of ​​the industrial plant, multiple photovoltaic modules 20 can be provided, and the multiple photovoltaic modules 20 are arranged at intervals on the roof module 10, so that the lighting area can be guaranteed. By providing the slots 21 on both sides of the width direction of each photovoltaic module 20, and correspondingly providing the buckles 11 on the roof module 10, the multiple buckles 11 can be used to engage with the slots 21 on the width direction of the photovoltaic module 20 to achieve stable support for each photovoltaic module 20, thereby improving the structural reliability of the photovoltaic roof assembly 100 and ensuring the lighting area of ​​the photovoltaic roof assembly 100.

[0040] Combination Figure 2 and Figure 3As shown, a wiring groove 122 is provided on the roof component 10, and the wiring groove 122 is located below the photovoltaic component 20. There are multiple wiring grooves 122, and the multiple wiring grooves 122 correspond one by one to the multiple photovoltaic components 20. In this way, the cables of the multiple photovoltaic components 20 can be correspondingly arranged in the wiring grooves 122. The wiring grooves 122 can accommodate the cables, thereby avoiding the disorder of the cables and ensuring the order and neatness of the cable routing. The structural design of the roof component 10 can be further optimized, and the structural reliability of the photovoltaic roof assembly 100 can be improved.

[0041] Combination Figure 1-Figure 3 As shown, the roof assembly 10 may include: a corrugated steel sheet 12, and a buckle 11 is provided on the corrugated steel sheet 12. Specifically, by making the roof assembly 10 include the corrugated steel sheet 12, the buckle 11 can be provided on the corrugated steel sheet 12 on the premise that the corrugated steel sheet 12 plays the role of blocking water and light, so that the photovoltaic assembly 20 can be installed through the corrugated steel sheet 12, so that the corrugated steel sheet 12 plays a supporting role for the photovoltaic assembly 20, so that the structure of the roof assembly 10 can be fully utilized, and there is no need to set up an additional installation structure, which can make the structure of the roof assembly 10 and even the photovoltaic roof assembly 100 simpler, and make the connection between the roof assembly 10 and the photovoltaic assembly 20 simpler and more reliable.

[0042] Specifically, when the corrugated steel sheet 12 with a corrugated cross-section is formed by roller cold bending, it is only necessary to form a first perforation 121 on the convex groove of the corrugated steel sheet 12, and the groove on the corrugated steel sheet 12 can be used as a wiring groove 122. This not only ensures the structural strength of the corrugated steel sheet 12, but also simplifies the structural design of the corrugated steel sheet 12.

[0043] Furthermore, the thickness of the corrugated steel sheet 12 is d, and d satisfies the relationship: 1.5mm<d<2.5mm. Specifically, by setting the thickness of the corrugated steel sheet 12 within a reasonable range, it is possible to prevent the thickness of the corrugated steel sheet 12 from being too small, resulting in insufficient structural strength of the corrugated steel sheet 12 and insufficient support of the corrugated steel sheet 12 for the photovoltaic module 20, and it is also possible to prevent the thickness of the corrugated steel sheet 12 from being too large, resulting in excessive weight of the corrugated steel sheet 12 and waste of cost, thereby achieving a balance between the structural strength and weight of the corrugated steel sheet 12, ensuring reliable support of the corrugated steel sheet 12 for the photovoltaic module 20, and improving the reliability of the roof module 10 and even the photovoltaic roof assembly 100.

[0044] Combination Figure 1 and Figure 2As shown, the roof assembly 10 may also include: a purlin 13, which may mainly include: a first connection portion 131, a second connection portion 132 and a third connection portion 133, the first connection portion 131 is connected to the roof beam 200, the third connection portion 133 is spaced above the first connection portion 131 and parallel to the first connection portion 131, the second connection portion 132 is connected between the first connection portion 131 and the third connection portion 133 and is bent relative to the first connection portion 131 and the third connection portion 133, and the third connection portion 133 is connected and fixed to the corrugated steel sheet 12.

[0045] Specifically, by arranging the purlin 13, the third connection part 133 is arranged above the first connection part 131 and parallel to the first connection part 131, and the second connection part 132 is connected between the first connection part 131 and the third connection part 133 and is bent relative to the first connection part 131 and the third connection part 133. In this way, the purlin 13 can conform to the relative position of the roof assembly 10 and the roof beam 200. It is only necessary to connect the first connection part 131 to the roof beam 200 and connect and fix the third connection part 133 to the corrugated steel sheet 12 to achieve the connection between the roof assembly 10 and the roof beam 200, complete the arrangement of the roof assembly 10 and the photovoltaic roof assembly 100 on the roof beam 200, and make the arrangement of the roof assembly 10 and the photovoltaic roof assembly 100 on the roof beam 200 simpler and more convenient.

[0046] It should be noted that there are multiple purlins 13, and multiple purlins 13 are connected to the roof beams 200, which can divide the roof of the industrial plant into sections, thereby facilitating the installation of the photovoltaic roof assembly 100. The specific number and location of the purlins 13 can be determined according to the span of the plant.

[0047] Combination Figure 1 and Figure 2 As shown, the roofing assembly 10 may also include: a second fastener 18 and a thermal insulation support member 14, a thermal insulation cotton 15 and a waterproof breathable membrane 16 which are stacked in sequence, the thermal insulation support member 14 is arranged on the purlin 13, the corrugated steel plate 12 is arranged on the side of the waterproof breathable membrane 16 away from the thermal insulation cotton 15, and the second fastener 18 passes through the corrugated steel plate 12, the waterproof breathable membrane 16, the thermal insulation cotton 15 and the thermal insulation support member 14 in sequence and is fixedly connected to the third connecting portion 133.

[0048] Specifically, the insulation support 14, the insulation cotton 15 and the waterproof breathable membrane 16 are stacked in sequence, the insulation support 14 is arranged on the purlin 13, and the corrugated steel sheet 12 is arranged on the side of the waterproof breathable membrane 16 away from the insulation cotton 15, so as to form the basic structure of the roof assembly 10. Among them, the insulation support 14 can play the role of insulation and support, the insulation cotton 15 can play the role of insulation, the waterproof breathable membrane 16 can play the role of waterproof and breathable, and the corrugated steel sheet 12 can play the role of water and light blocking, so that the roof assembly 10 can meet the requirements of heat insulation, waterproofing, weather resistance, fire resistance, load bearing, etc. of the industrial plant roof, and ensure the normal operation of the roof assembly 10 and even the photovoltaic roof assembly 100.

[0049] Furthermore, by setting a second fastener 18, the second fastener 18 is sequentially passed through the corrugated steel plate 12, the waterproof breathable membrane 16, the insulation cotton 15 and the insulation support 14, and is fixedly connected to the third connecting portion 133 of the purlin 13, so that the connection of the components in the roof assembly 10 can be achieved, ensuring the structural stability and reliability of the roof assembly 10.

[0050] In addition, the purlin 13 and the roof beam 200 are both steel structures. When connecting the first connection part 131 to the roof beam 200, the first connection part 131 and the roof beam 200 can be directly welded, or a third fastener 19 can be provided to allow the third fastener 19 to pass through the first connection part 131 and the roof beam 200 to fasten the first connection part 131 and the roof beam 200 together. No specific limitation is made here.

[0051] In a specific embodiment of the present invention, the heat-insulating support member 14 is composed of a steel mesh, the thickness of the heat-insulating cotton 15 is 2 cm, the thickness of the waterproof breathable membrane 16 is 0.1 mm, and the thickness of the corrugated steel plate 12 is 2 mm.

[0052] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0053] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example.

[0054] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A photovoltaic roof assembly, characterized in that: include: A roof assembly (10), the roof assembly (10) being used to be connected to a roof beam (200) of an industrial plant; A photovoltaic component (20), the photovoltaic component (20) being arranged on a side of the roof component (10) away from the roof beam (200), and the photovoltaic component (20) being connected and fixed to the roof component (10).

2. The photovoltaic roof assembly according to claim 1, characterized in that: The roofing component (10) is provided with a buckle (11), the photovoltaic component (20) is provided with a slot (21), and the buckle (11) is engaged with the slot (21).

3. The photovoltaic roof assembly according to claim 2, characterized in that: The buckle (11) comprises: a first buckle portion, a second buckle portion and a third buckle portion, the first buckle portion is connected to the roofing assembly (10), the third buckle portion is arranged above the first buckle portion and parallel to the first buckle portion, the second buckle portion is connected between the first buckle portion and the third buckle portion and is bent relative to the first buckle portion and the third buckle portion, and the third buckle portion is engaged with the slot (21).

4. The photovoltaic roof assembly according to claim 3, characterized in that: Also includes: A first fastener (17), the roofing component (10) is provided with a first through hole (121), the first buckle portion is provided with a second through hole, the first through hole (121) and the second through hole correspond to each other, the first fastener (17) sequentially penetrates the first through hole (121) and the second through hole and connects and fixes the roofing component (10) and the buckle (11).

5. The photovoltaic roof assembly according to claim 2, characterized in that: There are a plurality of photovoltaic components (20), and the plurality of photovoltaic components (20) are arranged at intervals on the roof component (10), and each photovoltaic component (20) is provided with the slots (21) on both sides in the width direction.

6. The photovoltaic roof assembly according to claim 2, characterized in that: The roofing component (10) is provided with a wiring groove (122), the wiring groove (122) is located below the photovoltaic component (20), there are a plurality of wiring grooves (122), and the plurality of wiring grooves (122) correspond one-to-one to the plurality of photovoltaic components (20).

7. The photovoltaic roof assembly according to claim 2, characterized in that: The roofing assembly (10) comprises a corrugated steel plate (12), on which the buckle (11) is arranged.

8. The photovoltaic roof assembly according to claim 7, characterized in that: The thickness of the corrugated steel plate (12) is d, and d satisfies the relationship: 1.5 mm < d < 2.5 mm.

9. The photovoltaic roof assembly according to claim 8, characterized in that: The roof assembly (10) further comprises: a purlin (13), the purlin (13) comprising: a first connection portion (131), a second connection portion (132) and a third connection portion (133), the first connection portion (131) being connected to the roof beam (200), the third connection portion (133) being arranged above the first connection portion (131) and being parallel to the first connection portion (131), the second connection portion (132) being connected between the first connection portion (131) and the third connection portion (133) and being bent relative to the first connection portion (131) and the third connection portion (133), and the third connection portion (133) being connected and fixed to the corrugated steel sheet (12).

10. The photovoltaic roof assembly according to claim 9, characterized in that: The roofing assembly (10) further comprises: a second fastener (18) and a thermal insulation support member (14), thermal insulation cotton (15) and a waterproof breathable membrane (16) which are stacked in sequence, wherein the thermal insulation support member (14) is arranged on the purlin (13), the corrugated steel plate (12) is arranged on a side of the waterproof breathable membrane (16) away from the thermal insulation cotton (15), and the second fastener (18) is sequentially passed through the corrugated steel plate (12), the waterproof breathable membrane (16), the thermal insulation cotton (15) and the thermal insulation support member (14) and is fixedly connected to the third connecting portion (133).