Intelligent side wall vibrating robot

Abstract

The utility model discloses an intelligent vibrating robot for a side wall, which comprises a track extending along a preset direction; the mounting bracket is provided with a walking wheel, and the walking wheel is arranged on the track; the vibration devices are installed on the installation support, each vibration device comprises a winding disc, a flexible connecting piece and a vibration rod, the first end of each flexible connecting piece is arranged on the corresponding winding disc in a winding mode, the second end of each flexible connecting piece is connected with the corresponding vibration rod, and the second end of each flexible connecting piece is connected with the corresponding vibration rod. An electric conductor connected with a power supply is arranged in the flexible connecting piece, a vibration generator is arranged in the vibration rod, and the vibration generator is electrically connected with the electric conductor; and the guide wheel is rotationally arranged on the guide wheel support, the second end of the flexible connecting piece bypasses the guide wheel and falls downwards, and the side wall vibration efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of vibration equipment, in particular to an intelligent side wall vibration robot. Background Art

[0002] The density of the subway side wall determines the anti-seepage grade. The most important construction method for concrete density is the vibration process. Traditional vibration relies on manual experience and low-frequency vibration (2800rpm / min, ordinary vibrating rods are stirring vibrations). Over-vibration and missed vibration are common, and the consistency of the vibration effect is poor. As a result, the anti-seepage grade and crack resistance of the subway station side wall are low, and water leakage is common, which further leads to an increase in subsequent maintenance costs. In addition, the operators not only have high workload and low vibration efficiency, but also have great risks in the operation process because they need to work at high altitudes. Utility Model Content

[0003] The utility model provides a side wall intelligent vibrating robot, which can improve the vibration efficiency of the side wall vibration.

[0004] In order to solve the above technical problems, the utility model provides a side wall intelligent vibrating robot, comprising:

[0005] A track extending in a preset direction;

[0006] A mounting bracket, wherein the mounting bracket is provided with a running wheel, and the running wheel is arranged on the track;

[0007] A vibrating device, wherein the number of the vibrating devices is multiple, and the multiple vibrating devices are installed on the mounting bracket, and the vibrating device comprises a winding disk, a flexible connector, and a vibrating rod, wherein the first end of the flexible connector is wound on the winding disk, the second end of the flexible connector is connected to the vibrating rod, the flexible connector has a conductor connected to a power supply inside, the vibrating rod has a vibration generator inside, and the vibration generator is electrically connected to the conductor;

[0008] The guide wheel is rotatably arranged on the guide wheel bracket, and the second end of the flexible connecting member hangs down around the guide wheel.

[0009] As a preferred embodiment of the above technical solution, the flexible connector is a tensile cable.

[0010] As a preferred embodiment of the above technical solution, the tensile cable at least includes an outer protective layer, and the outer protective layer is provided with tensile wires along the length direction of the tensile cable.

[0011] As a preferred embodiment of the above technical solution, the vibrating device further includes a cable driving mechanism, and the cable driving mechanism is used to drive the flexible connecting member to move.

[0012] As a preferred embodiment of the above technical solution, the cable driving mechanism includes a driving motor, a transmission mechanism and a driving wheel, the number of the driving wheels is at least two, the two driving wheels are arranged side by side and a penetration space is formed between the two driving wheels, the flexible connecting member passes through the penetration space and the inner side of the driving wheel contacts the surface of the flexible connecting member, the driving motor is connected to the transmission mechanism, the transmission mechanism is connected to the two driving wheels, and the transmission mechanism can drive the two driving wheels to rotate simultaneously and the rotation directions of the two driving wheels are opposite.

[0013] As a preferred embodiment of the above technical solution, the transmission mechanism is a reduction transmission mechanism.

[0014] As a preferred embodiment of the above technical solution, the side wall intelligent vibrating robot also includes a contact wheel, which is rotatably mounted on a contact wheel bracket, the outer side of the contact wheel is in contact with the outer surface of the downwardly hanging part of the flexible connecting member, and the contact wheel bracket is connected to a telescopic driving member, and the telescopic driving member is used to drive the contact wheel bracket to telescopically move.

[0015] As a preferred embodiment of the above technical solution, there are two contact wheels, the two contact wheels are arranged in parallel, and the downward hanging part of the flexible connecting member passes between the two contact wheels.

[0016] As a preferred embodiment of the above technical solution, the traveling wheel is a hub motor.

[0017] The utility model provides a side wall intelligent vibrating robot, which comprises a track, a mounting bracket, a vibrating device and a guide wheel. The track is arranged at a vibrating position along a preset direction, and the mounting bracket is arranged on the track through a walking wheel. A plurality of vibrating devices are placed on the mounting bracket. When working, the plurality of vibrating devices can vibrate the side wall at the same time. During the specific vibrating work, the flexible connecting part moves downward so that the vibrating rod is inserted into the concrete, and the vibrating generator inside the vibrating rod is connected to the power supply through the conductor, and the vibrating rod is vibrated by the vibrating generator to perform the vibrating work. After the vibration is completed, the flexible connecting part moves upward so that the vibrating rod is separated from the concrete, and the winding reel unwinds when the flexible connecting part moves downward, and the winding reel rewinds when the flexible connecting part moves upward. After the vibration is completed at one vibrating station, the walking wheel rotates so that the mounting bracket moves to the next vibrating station for vibrating work. It can not only improve the vibration efficiency, but also reduce the labor intensity of the operator, and at the same time eliminate the safety hazards during the vibration process.

[0018] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of a side wall intelligent vibrating robot according to an embodiment of the utility model is shown;

[0020] Figure 2 A schematic structural diagram of a side wall intelligent vibrating robot from another angle is shown in an embodiment of the utility model;

[0021] Figure 3 A schematic diagram of the three-dimensional structure of the vibrating device in the embodiment of the utility model is shown;

[0022] Figure 4 The schematic diagram of the connection structure between the contact wheel bracket and the telescopic drive member in the embodiment of the utility model is shown.

[0023] In the figure: 10, track; 20, mounting bracket; 30, walking wheel; 40, vibrating device; 50, guide wheel; 60, contact wheel; 70, contact wheel bracket; 80, telescopic driving member; 401, vibrating rod; 402, winding drum; 403, flexible connecting member; 404, cable driving mechanism; 4041, driving wheel; 4042, transmission mechanism; 4043, driving motor. DETAILED DESCRIPTION

[0024] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0025] See also Figures 1 to 4 The utility model embodiment provides a side wall intelligent vibrating robot, comprising:

[0026] Track 10, extending along a preset direction;

[0027] A mounting bracket 20 is provided with a running wheel 30, and the running wheel 30 is provided on the track 10;

[0028] A vibrating device 40, wherein the number of the vibrating devices 40 is multiple, and the multiple vibrating devices 40 are installed on the mounting bracket 20, and the vibrating device 40 comprises a winding disk 402, a flexible connecting member 403 and a vibrating rod 401, wherein a first end of the flexible connecting member 403 is wound on the winding disk 402, and a second end of the flexible connecting member 403 is connected to the vibrating rod 401, and a conductor connected to a power supply is provided inside the flexible connecting member 403, and a vibrating generator is provided inside the vibrating rod 401, and the vibrating generator is electrically connected to the conductor;

[0029] The guide wheel 50 is rotatably disposed on the guide wheel 50 bracket, and the second end of the flexible connector 403 passes around the guide wheel 50 and hangs down.

[0030] The present embodiment provides a side wall intelligent vibrating robot, which includes a track 10, a mounting bracket 20, a vibrating device 40 and a guide wheel 50. The track 10 is arranged at a vibrating position along a preset direction, and the mounting bracket 20 is arranged on the track 10 through a walking wheel 30. A plurality of vibrating devices 40 are placed on the mounting bracket 20. When working, a plurality of vibrating devices 40 can vibrate the side wall at the same time. During the specific vibrating work, the flexible connecting member 403 moves downward so that the vibrating rod 401 is inserted into the concrete. The vibrating generator inside the vibrating rod 401 is connected to the power supply through a conductor, and the vibrating generator is connected to the power supply through a conductor. The vibration generator causes the vibrating rod 401 to vibrate to perform the vibration work. After the vibration is completed, the flexible connecting member 403 moves upward to separate the vibrating rod 401 from the concrete. When the flexible connecting member 403 moves downward, the winding disk 402 unwinds, and when the flexible connecting member 403 moves upward, the winding disk 402 rewinds. After the vibration is completed at one vibration station, the walking wheel 30 rotates to move the mounting bracket 20 to the next vibration station for vibration work. This can not only improve the vibration efficiency, but also reduce the labor intensity of the operator, and at the same time eliminate the safety hazards during the vibration process.

[0031] In a further possible implementation of this embodiment, the flexible connector 403 is a tensile cable.

[0032] In this embodiment, the flexible connector 403 directly adopts a tensile cable. Compared with the hose structure adopted in the prior art, it can greatly reduce the volume of the entire mechanism, especially it can greatly reduce the volume of the winding drum 402, and it can also improve work efficiency and work stability.

[0033] In a further possible implementation of this embodiment, the tensile cable comprises at least an outer protective layer, and tensile wires are arranged in the outer protective layer along the length direction of the tensile cable.

[0034] In a further feasible embodiment of the present invention, the vibrating device 40 further includes a cable driving mechanism 404 , and the cable driving mechanism 404 is used to drive the flexible connecting member 403 to move.

[0035] In this embodiment, the cable drive mechanism 404 directly drives the flexible connecting member 403 to realize the rising and falling of the vibrating rod 401, which can make the operation more stable and reliable. Specifically, in the prior art, the vibrating rod 401 is generally raised by driving the winding disk 402 to reel, and the vibrating rod 401 is lowered by the gravity of the vibrating rod 401 while driving the winding disk 402 to unwind. The winding disk 402 is unwound by the gravity of the vibrating rod 401, which is prone to jamming and cannot be lowered to the concrete height. The cable drive mechanism 404 is used to directly drive the flexible connecting member 403 to move, which can effectively solve the jamming phenomenon. In addition, the winding disk 402 in this embodiment can adopt an elastic winding disk.

[0036] In a further feasible embodiment of the present embodiment, the cable driving mechanism 404 includes a driving motor 4043, a transmission mechanism 4042 and a driving wheel 4041, the number of the driving wheels 4041 is at least two, the two driving wheels 4041 are arranged side by side and a penetration space is formed between the two driving wheels 4041, the flexible connecting member 403 passes through the penetration space and the inner side of the driving wheel 4041 contacts the surface of the flexible connecting member 403, the driving motor 4043 is connected to the transmission mechanism 4042, the transmission mechanism 4042 is connected to the two driving wheels 4041, the transmission mechanism 4042 can drive the two driving wheels 4041 to rotate simultaneously and the rotation directions of the two driving wheels 4041 are opposite.

[0037] In a further implementable embodiment of this embodiment, the transmission mechanism 4042 is a reduction transmission mechanism 4042 .

[0038] In this embodiment, the driving motor 4043 drives the transmission mechanism 4042 and then drives the driving wheel 4041. The driving wheel 4041 drives the flexible connecting member 403 to move through friction. Not only is the overall structure simple, but the operation is also more stable.

[0039] In a further feasible embodiment of the present embodiment, the side wall intelligent vibrating robot further includes a contact wheel 60, which is rotatably mounted on a contact wheel bracket 70, wherein the outer side of the contact wheel 60 contacts the outer surface of the downwardly hanging portion of the flexible connecting member 403, and the contact wheel bracket 70 is connected to a telescopic driving member 80, which is used to drive the contact wheel bracket 70 to telescope.

[0040] In a further implementable manner of this embodiment, there are two contact wheels 60 , the two contact wheels 60 are arranged in parallel, and the downward hanging portion of the flexible connecting member 403 passes between the two contact wheels 60 .

[0041] In this embodiment, the contact wheel bracket 70 is driven to move telescopically by the telescopic driving member 80, and then the position of the contact wheel 60 is adjusted so that the vibrating rod 401 can vibrate different positions.

[0042] Specifically, the telescopic driving member 80 in this embodiment can be an electric cylinder.

[0043] In a further possible implementation of this embodiment, the travel wheel 30 is a hub motor.

[0044] The travel wheel 30 in this embodiment is a hub motor, and the travel wheel 30 can rotate directly without any additional driving mechanism, which can make the walking process more stable.

[0045] In addition, a side wall intelligent vibrating robot in this embodiment uses one machine and multiple rods to vibrate simultaneously, reducing staff and increasing efficiency, high-frequency vibration, and can reach the optimal resonance point of concrete (12000rpm / min, high-frequency vibrating rod is a resonant vibrating rod), achieving the compactness of high-performance concrete, and can measure the depth of the concrete liquid level in real time through laser ranging. The vibrating rod senses the concrete and automatically starts and stops, and fine-grained layered vibration upgrades the cast-in-place site to factory-based intelligent manufacturing, standardizes the work site, and greatly improves the strength and anti-seepage level of wall components. A side wall intelligent vibrating robot can also realize 5G interconnection, open up the protocol interface, and facilitate access to various smart construction site platforms. The vibration status can be remotely controlled in real time, and the vibration history data can be traced, making it controllable and traceable.

[0046] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples, unless they are contradictory.

[0047] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0048] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A side wall intelligent vibrating robot, characterized in that: include: A track extending in a preset direction; A mounting bracket, wherein the mounting bracket is provided with a running wheel, and the running wheel is arranged on the track; A vibrating device, wherein the number of the vibrating devices is multiple, and the multiple vibrating devices are installed on the mounting bracket, and the vibrating device comprises a winding disk, a flexible connector, and a vibrating rod, wherein the first end of the flexible connector is wound on the winding disk, the second end of the flexible connector is connected to the vibrating rod, the flexible connector has a conductor connected to a power supply inside, the vibrating rod has a vibration generator inside, and the vibration generator is electrically connected to the conductor; The guide wheel is rotatably arranged on the guide wheel bracket, and the second end of the flexible connecting member hangs down around the guide wheel.

2. The side wall intelligent vibrating robot according to claim 1, characterized in that: The flexible connector is a tensile cable.

3. The side wall intelligent vibrating robot according to claim 2, characterized in that: The tensile cable at least comprises an outer protective layer, and tensile wires are arranged in the outer protective layer along the length direction of the tensile cable.

4. The side wall intelligent vibrating robot according to claim 1, characterized in that: The vibrating device further comprises a cable driving mechanism, and the cable driving mechanism is used for driving the flexible connecting member to move.

5. The side wall intelligent vibrating robot according to claim 4, characterized in that: The cable driving mechanism includes a driving motor, a transmission mechanism and a driving wheel. The number of the driving wheels is at least two. The two driving wheels are arranged side by side and a penetration space is formed between the two driving wheels. The flexible connecting member passes through the penetration space and the inner side of the driving wheel contacts the surface of the flexible connecting member. The driving motor is connected to the transmission mechanism, and the transmission mechanism is connected to the two driving wheels. The transmission mechanism can drive the two driving wheels to rotate simultaneously and the rotation directions of the two driving wheels are opposite.

6. The side wall intelligent vibrating robot according to claim 5, characterized in that: The transmission mechanism is a reduction transmission mechanism.

7. The side wall intelligent vibrating robot according to claim 1, characterized in that: The side wall intelligent vibrating robot also includes a contact wheel, which is rotatably mounted on a contact wheel bracket, the outer side of the contact wheel contacts the outer surface of the downwardly hanging part of the flexible connecting member, and the contact wheel bracket is connected to a telescopic driving member, and the telescopic driving member is used to drive the contact wheel bracket to telescope.

8. The side wall intelligent vibrating robot according to claim 7, characterized in that: There are two contact wheels, which are arranged in parallel, and the downward hanging part of the flexible connecting member passes between the two contact wheels.

9. The side wall intelligent vibrating robot according to any one of claims 1 to 8, characterized in that: The traveling wheel is a hub motor.

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