Special-shaped plastic gasket
Through the modularly designed special-shaped plastic washer, the problem of high customization cost of plastic washer in the prior art is solved by using the tenon and tongue and groove structure and AB adhesive, and the problem of high customization cost in the existing technology is achieved, and the assembly and cost savings of any shape are achieved.
Patent Information
- Application Number
- CN202421196450.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-29
AI Technical Summary
Existing plastic washers require the manufacture of special molds when customization needs, which increases production costs and cannot meet the needs of non-standard shapes.
The modularly designed special-shaped plastic washer uses the tenon and tongue and groove structure of positioning blocks and excessive blocks to achieve arbitrary shape assembly, and meets customization requirements through AB bonding and reserved hole reaming to avoid damage to sharp edges.
The assembly of plastic washer with custom-made arbitrary shapes is realized, saving processing costs, avoiding the cost of re-manufacturing of molds, and improving production efficiency.
Smart Images

Figure CN222351144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of washers, in particular to a special-shaped plastic washer. Background Art
[0002] A washer refers to a part placed between the connected part and the nut. It is generally a flat metal ring used to protect the surface of the connected part from being scratched by the nut and to disperse the pressure of the nut on the connected part. Compared with metal washers, plastic washers have excellent insulation, corrosion resistance, heat insulation and non-magnetic properties, and are light in weight. They are widely used in various fields such as semiconductors, automobiles, aerospace industries and interior decoration.
[0003] Various plastic washers are needed in the assembly process of various equipment, but standard parts of washers cannot be used in some positions and need to be specially customized. Plastic washers are generally made by injection molding. Individually customized plastic washers need to make special molds first, which increases production costs. For this reason, we propose a special-shaped plastic washer. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a special-shaped plastic gasket, which can realize the assembly of special-shaped plastic gaskets with any customized appearance requirements through modular design, save processing costs, and effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a special-shaped plastic gasket, comprising a positioning block and a transition block;
[0006] Positioning block: a tenon is provided on the rear side and the right side thereof, and a tenon groove is provided on the front side and the left side thereof;
[0007] Transition block: Two tenons are provided on the rear and right sides, two tenons are provided on the front and left sides of the transition block, one tenon is respectively snapped into the inside of the adjacent second tenon, and the second tenon is respectively snapped into the inside of the adjacent first tenon. Through modular design, the assembly of special-shaped plastic washers with any customized shape requirements can be realized, saving processing costs.
[0008] Furthermore, a reserved hole is opened in the middle of the positioning block to facilitate hole expansion according to customization requirements.
[0009] Furthermore, a flat groove is provided at the intersection of the two tenons 1 of the positioning block and at the intersection of the two tenons 2 of the transition block to facilitate injection molding.
[0010] Furthermore, it also includes a seal, wherein a mortise groove three is provided in the middle of the seal, and the seal is respectively connected to the inside of the tenon one and the tenon two at the edge through the mortise groove three to prevent the outermost tenon one and the tenon groove two from being damaged.
[0011] Furthermore, it also includes a blocking block, wherein the left side and the front side of the blocking block are provided with tenons three, and the blocking block is clamped between two tenons three whose edges are perpendicular to each other through the tenons three to prevent the sharp edges from scratching the workers.
[0012] Furthermore, the connection positions between the positioning block and the adjacent transition block, the connection positions between the positioning block and the adjacent seal, the connection positions between the transition block and the adjacent seal, and the connection positions between the blocking block and the adjacent seal are all bonded with AB glue to avoid falling apart.
[0013] Furthermore, the positioning blocks, transition blocks and blocking blocks are all high-density polyethylene blocks, and the sealing strips are high-density polyethylene strips, which have good mechanical properties and low prices.
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] The workers assemble the positioning block and the transition block according to the position of the axis or the mounting hole of the component at the installation position of the special-shaped plastic gasket. The positioning block is aligned with the position of the axis or the mounting hole of the component. The tenon one is respectively clamped into the inside of the adjacent tenon groove two, and the tenon two is respectively clamped into the inside of the adjacent tenon groove one. The reserved hole in the middle of the positioning block is expanded according to the diameter of the axis and the diameter of the mounting hole. After confirming that the positioning block and the transition block are assembled correctly, the positioning block and the transition block are disassembled, and the edges of the positioning block and the transition block are coated with AB glue, and then they are reinstalled at the position of the first assembly for assembly. The seal is respectively clamped into the inside of the outermost tenon one and the inside of the tenon groove two through the tenon groove three to avoid damaging the outermost tenon one and the tenon groove two during the operation of the equipment. The blocking block is clamped between the two tenon grooves three with perpendicular edges to avoid scratches on workers or other personnel by the sharp edge position. The splicing of the positioning block and the transition block can meet any customized requirements for the appearance of the special-shaped plastic gasket, without the need to re-manufacture the mold, saving the mold cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the positioning block structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the transition block of the utility model;
[0019] Figure 4 This is a schematic diagram of the block structure of the utility model;
[0020] Figure 5 This is a schematic diagram of the seal structure of the utility model.
[0021] In the figure: 1 positioning block, 2 transition block, 3 blocking block, 4 sealing strip, 5 tenon groove one, 6 tenon one, 7 reserved hole, 8 tenon groove two, 9 tenon two, 10 flat groove, 11 tenon three, 12 tenon groove three, 13AB glue. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 ,This embodiment provides a technical solution: a special-shaped plastic gasket, a special-shaped plastic gasket, including a positioning block 1 and a transition block 2;
[0024] Positioning block 1: a tenon 6 is provided on the rear side and the right side thereof, a tenon groove 5 is provided on the front side and the left side thereof, and a reserved hole 7 is provided in the middle of the positioning block 1;
[0025] Transition block 2: tenons 9 are provided on its rear and right sides, tenons 8 are provided on its front and left sides, tenons 6 are respectively clamped in the inside of adjacent tenons 8, tenons 9 are respectively clamped in the inside of adjacent tenons 5, flat grooves 10 are provided at the intersection of the two tenons 5 of the positioning block 1 and the intersection of the two tenons 8 of the transition block 2, workers assemble the positioning block 1 and the transition block 2 according to the axis of the component or the position of the mounting hole at the installation position of the special-shaped plastic gasket, and the positioning block 1 is aligned with the axis of the component or the position of the mounting hole The tenons 6 are respectively connected to the inside of the adjacent tenon grooves 8, and the tenons 9 are respectively connected to the inside of the adjacent tenon grooves 5. The reserved hole 7 in the middle of the positioning block 1 is expanded according to the diameter of the shaft and the diameter of the mounting hole. After confirming that the positioning block 1 and the transition block 2 are assembled correctly, the positioning block 1 and the transition block 2 are disassembled, and the edges of the positioning block 1 and the transition block 2 are coated with AB glue 13, and then the first assembly position is installed again for assembly. Through modular design, the assembly of special-shaped plastic washers with any customized shape requirements can be realized, saving processing costs.
[0026] Wherein: it also includes a seal 4, a tenon groove 3 12 is opened in the middle of the seal 4, and the seal 4 is respectively connected to the tenon 1 6 and the tenon 2 9 of the edge through the tenon groove 3 12, and also includes a block 3, the left side and the front side of the block 3 are provided with a tenon 3 11, and the block 3 is connected between two tenons 3 12 perpendicular to each other on the edge through the tenon 3 11, the connection position of the positioning block 1 and the adjacent transition block 2, the connection position of the positioning block 1 and the adjacent seal 4, the connection position of the transition block 2 and the adjacent seal 4, and The connection positions of the blocking block 3 and the adjacent seal 4 are bonded by AB glue 13. The positioning block 1, the transition block 2 and the blocking block 3 are all high-density polyethylene blocks, and the seal is a high-density polyethylene strip. The seal 4 is respectively connected to the inside of the outermost tenon 6 and the inside of the tenon 2 8 through the tenon 3 12 to avoid damaging the outermost tenon 6 and the tenon 2 8 during the operation of the equipment. The blocking block 3 is connected between the two tenon 3 12 with perpendicular edges to each other through the tenon 3 11 to avoid scratches on workers or other personnel by sharp edges.
[0027] The working principle of a special-shaped plastic gasket provided by the utility model is as follows: a worker assembles a positioning block 1 and a transition block 2 according to the position of the axis of a component or the position of the mounting hole at the installation position of the special-shaped plastic gasket, the positioning block 1 is aligned with the position of the axis of the component or the mounting hole, the tenon 1 6 is respectively clamped in the inside of the adjacent tenon groove 2 8, the tenon 2 9 is respectively clamped in the inside of the adjacent tenon groove 1 5, the reserved hole 7 in the middle of the positioning block 1 is expanded according to the diameter of the axis and the diameter of the mounting hole, after confirming that the positioning block 1 and the transition block 2 are assembled correctly, the positioning block 1 and the transition block 2 are disassembled, the edges of the positioning block 1 and the transition block 2 are coated with AB glue 13, and then they are re-installed at the position of the first assembly for assembly, the sealing strip 4 is respectively clamped in the inside of the outermost tenon 1 6 and the inside of the tenon groove 2 8 through the tenon groove 3 12 to avoid damaging the outermost tenon 1 6 and the tenon groove 2 8 during the operation of the equipment, the blocking block 3 is clamped between the two tenon grooves 3 12 whose edges are perpendicular to each other through the tenon 3 11 to avoid scratches on workers or other personnel by the sharp edges.
[0028] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A special-shaped plastic gasket, characterized in that: It comprises a positioning block (1) and a transition block (2); The positioning block (1) is provided with a tenon (6) on its rear side and right side, and a tenon groove (5) is provided on the front side and left side of the positioning block (1); The transition block (2) is provided with two tenons (9) on its rear side and right side, and two tenons (8) are provided on its front side and left side. The first tenon (6) is respectively clamped in the inside of the adjacent second tenon (8), and the second tenon (9) is respectively clamped in the inside of the adjacent first tenon (5).
2. The special-shaped plastic gasket according to claim 1, characterized in that: A reserved hole (7) is provided in the middle of the positioning block (1).
3. The special-shaped plastic gasket according to claim 1, characterized in that: A flat groove (10) is provided at the intersection of the two tongue grooves 1 (5) of the positioning block (1) and at the intersection of the two tongue grooves 2 (8) of the transition block (2).
4. The special-shaped plastic gasket according to claim 1, characterized in that: It also includes a seal (4), wherein a third tenon groove (12) is provided in the middle of the seal (4), and the seal (4) is respectively connected to the inside of the first tenon (6) and the second tenon (9) at the edge through the third tenon groove (12).
5. The special-shaped plastic gasket according to claim 4, characterized in that: It also comprises a blocking block (3), the left side and the front side of the blocking block (3) are both provided with a tenon three (11), and the blocking block (3) is clamped between two tenon grooves three (12) whose edges are perpendicular to each other through the tenon three (11).
6. The special-shaped plastic gasket according to claim 5, characterized in that: The connection position between the positioning block (1) and the adjacent transition block (2), the connection position between the positioning block (1) and the adjacent seal (4), the connection position between the transition block (2) and the adjacent seal (4), and the connection position between the blocking block (3) and the adjacent seal (4) are all bonded by AB glue (13).
7. The special-shaped plastic gasket according to claim 5, characterized in that: The positioning block (1), transition block (2) and blocking block (3) are all high-density polyethylene blocks, and the sealing strip is a high-density polyethylene strip.