Drying device for producing calcium silicate board
By designing a drying device with the elliptical guide rail and slider sliding mechanism, the problem of uneven temperature during the drying process of calcium silicate board is solved, uniform heating and efficient drying of calcium silicate board are achieved, and product quality is improved Productivity.
Patent Information
- Application Number
- CN202421020697.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-11
AI Technical Summary
During the drying process of existing calcium silicate boards, the temperature is uneven due to the stacking of the boards, which reduces the drying efficiency and product quality. In addition, frequent input of the drying room during mass production, resulting in unstable temperature.
A drying device including an elliptical base, guide rail, slider, stepper motor and rubber drive wheel is designed. The calcium silicate plate is continuously moved through the sliding mechanism of the elliptical guide rail and slider and arranged in the drying channel. Electric baking lamps distributed at equal distances achieve uniform heating.
Continuous drying of calcium silicate boards is achieved, avoiding the problem of uneven temperature, improving drying efficiency and product quality, and reducing the temperature adjustment frequency.
Smart Images

Figure CN222352793U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calcium silicate board production, in particular to a drying device used for producing calcium silicate boards. Background Art
[0002] Calcium silicate board is a board made of loose short fibers such as inorganic mineral fibers or cellulose fibers as reinforcement materials, and siliceous-calcium materials as the main bonding materials. It is pulped, formed, and accelerated in high-temperature and high-pressure saturated steam to form calcium silicate gel. It is a new type of building and industrial board with excellent performance. The product is fireproof, moisture-proof, sound-proof, and insect-proof. It has good durability and is an ideal decorative board for ceilings and partitions.
[0003] The initially formed silicate cover plates need to be dried, however, the existing silicate cover plates need to be stacked in a drying chamber for drying. During the drying process, the stacking may easily lead to uneven baking temperatures of the silicate cover plates, resulting in uneven quality of the silicate cover plates. In addition, the silicate cover plates need to be repeatedly put into and taken out of the drying chamber during batch production. Therefore, the temperature in the drying chamber needs to be repeatedly increased and decreased, resulting in a decrease in the drying efficiency of the silicate cover plates. For this reason, we propose a drying device for producing silicate cover plates. Utility Model Content
[0004] The purpose of the utility model is to provide a drying device for producing calcium silicate boards to solve the above-mentioned technical deficiencies.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a drying device for producing calcium silicate board, comprising an elliptical base, an elliptical support ring is fixedly provided on the top outer wall of the elliptical support ring, an elliptical guide rail is fixedly provided on the top of the elliptical guide rail, a slider distributed equidistantly is slidably connected to the top of the elliptical guide rail, a fixing plate is fixedly provided on the top outer wall of the slider, a positioning frame is provided on the top outer wall of two adjacent fixing plates, a plug-in frame is fixedly provided on the top outer wall of the positioning frame, a stepping motor vertically downward is fixedly provided on the outer wall of one side of the slider, a rubber driving wheel is fixedly provided on the output end of the stepping motor through a coupling, the outer wall of the rubber driving wheel is fitted with the outer wall of the elliptical support ring, four drying channels distributed equidistantly are fixedly provided on the top outer wall of the elliptical base, drying boxes are fixedly provided on the inner walls on both sides of the drying channels, and electric baking lamps distributed equidistantly are fixedly provided on the inner wall of the drying box.
[0006] Preferably, the top outer wall of the elliptical guide rail is provided with an arc-shaped slide groove, the bottom outer wall of the slider is provided with a slide groove, the inner wall of the slide groove is rollingly connected with balls distributed at equal distances, and the bottom outer wall of the ball bearings is slidingly connected to the top outer wall of the arc-shaped slide groove, which is beneficial to improving the smooth movement of the slider on the top of the elliptical guide rail and avoiding the slider from being blocked by the outer wall of the elliptical guide rail.
[0007] Preferably, a rotating rod is fixedly provided on the top outer wall of the fixing plate, and a rotating hole is respectively provided on the bottom surfaces at both ends of the positioning frame, and the outer wall of the rotating rod is movably connected to the inner wall of the rotating hole.
[0008] Preferably, a socket is provided at one end of the top of the plug-in frame, and air compression rods are fixedly provided on the inner walls at both ends of the bottom of the plug-in frame. Buffer plates are fixedly provided at the output ends of the two air compression rods, and the calcium silicate board is supported by the buffer plates. The output shaft of the air compression rod contracts, which can produce a buffering effect on the inserted calcium silicate board to avoid damage to the calcium silicate board.
[0009] Preferably, a control console is fixedly provided on one outer wall of the drying channel, a temperature display panel is fixedly provided on the outer wall of the control console, and a temperature control knob is fixedly provided on one outer wall of the control console. The temperature of the electric baking lamp can be easily understood through the temperature display panel, and the temperature of the electric baking lamp can be easily controlled through the temperature control knob.
[0010] Preferably, a semi-enclosing plate is fixedly provided on an outer wall of one side adjacent to the drying channel.
[0011] Preferably, the drying channel is located at the top of the elliptical guide rail, and the distance between adjacent drying boxes is matched with the width of the plug-in frame.
[0012] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0013] The rubber driving wheel is driven to rotate by the output shaft of the stepper motor, and the rubber driving wheel is fitted with the outer wall of the elliptical support ring. The slider slides on the outer wall of the elliptical guide rail, and the plug-in frame is driven to move on the top of the elliptical guide rail by the slider. The calcium silicate board is moved into the interior of the drying channel through the plug-in frame, and the calcium silicate board is dried by the electric baking lamp fixedly provided in the drying box on the inner wall of the drying channel. The calcium silicate board can be dried continuously without reciprocatingly adjusting the temperature in the drying box, which is beneficial to improving the drying efficiency of the calcium silicate board.
[0014] The calcium silicate board passes through the inner wall of the drying channel, and both sides of the calcium silicate board are baked by the electric baking lamps in the drying box, so that the calcium silicate board is heated evenly, avoiding uneven baking quality of the calcium silicate board, which is beneficial to improving the quality of the calcium silicate board. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0016] Figure 1 This is a three-dimensional structural schematic diagram of a drying device for producing calcium silicate boards according to the utility model;
[0017] Figure 2 This is a schematic diagram of the elliptical base structure of a drying device for producing calcium silicate boards according to the utility model;
[0018] Figure 3 The utility model is a drying device for producing calcium silicate board Figure 1 Schematic diagram of the large structure of the middle A part;
[0019] Figure 4 This is a schematic diagram of the structure of a slider of a drying device for producing calcium silicate boards according to the utility model;
[0020] Figure 5 This is a schematic diagram of the plug-in frame structure of a drying device for producing calcium silicate boards according to the utility model;
[0021] Figure 6 The utility model is a schematic diagram of the drying channel structure of a drying device for producing calcium silicate boards.
[0022] Description of reference numerals:
[0023] 1 oval base, 2 oval support ring, 3 oval guide rail, 4 arc-shaped slide groove, 5 slider, 6 slide groove, 7 ball bearing, 8 stepper motor, 9 rubber driving wheel, 10 fixing plate, 11 rotating rod, 12 positioning frame, 13 rotating hole, 14 plug-in frame, 15 socket, 16 air compression rod, 17 buffer plate, 18 drying channel, 19 drying box, 20 electric baking lamp, 21 control console, 22 temperature display panel, 23 temperature control knob, 24 semi-enclosed plate. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0025] Embodiment 1
[0026] Refer to the instruction manual Figure 1-6A drying device for producing calcium silicate board comprises an elliptical base 1, an elliptical support ring 2 is fixedly provided on the top outer wall of the elliptical support ring 2, an elliptical guide rail 3 is fixedly provided on the top outer wall of the elliptical guide rail 3, a slider 5 equidistantly distributed is slidably connected to the top of the elliptical guide rail 3, a fixing plate 10 is fixedly provided on the top outer wall of the slider 5, a positioning frame 12 is provided on the top outer wall of two adjacent fixing plates 10, a plug-in frame 14 is fixedly provided on the top outer wall of the positioning frame 12, a stepping motor 8 vertically downward is fixedly provided on the outer wall of one side of the slider 5, a rubber driving wheel 9 is fixedly provided on the output end of the stepping motor 8 through a coupling, and the outer wall of the rubber driving wheel 9 is fitted with the outer wall of the elliptical support ring 2, four equidistantly distributed drying channels 18 are fixedly provided on the top outer wall of the elliptical base 1, a drying box 19 is fixedly provided on the inner walls of both sides of the drying channel 18, and an electric baking lamp 20 equidistantly distributed is fixedly provided on the inner wall of the drying box 19.
[0027] Embodiment 2
[0028] Based on the first embodiment, an arc-shaped slide groove 4 is opened on the top outer wall of the elliptical guide rail 3, and a sliding groove 6 is opened on the bottom outer wall of the slider 5. The inner wall of the sliding groove 6 is rollingly connected with balls 7 distributed at equal distances. The bottom outer wall of the ball 7 is slidingly connected to the top outer wall of the arc-shaped slide groove 4, which is beneficial to improving the smooth movement of the slider 5 on the top of the elliptical guide rail 3 and avoiding the slider 5 being blocked by the outer wall of the elliptical guide rail 3.
[0029] Embodiment 3
[0030] Based on the first embodiment, a rotating rod 11 is fixedly provided on the outer wall of the top of the fixed plate 10, and a rotating hole 13 is respectively provided on the bottom surfaces of both ends of the positioning frame 12. The outer wall of the rotating rod 11 is movably connected to the inner wall of the rotating hole 13. A socket 15 is opened at one end of the top of the plug-in frame 14, and air compression rods 16 are fixedly provided on the inner walls of both ends of the bottom of the plug-in frame 14. Buffer plates 17 are fixedly provided at the output ends of the two air compression rods 16. The calcium silicate board is supported by the buffer plates 17. By contracting the output shaft of the air compression rod 16, a buffer effect can be produced on the inserted calcium silicate board to avoid damage to the calcium silicate board.
[0031] Embodiment 4
[0032] Based on the first embodiment, a control console 21 is fixedly provided on one side outer wall of the drying channel 18, a temperature display panel 22 is fixedly provided on the outer wall of the control console 21, and a temperature control knob 23 is fixedly provided on one side outer wall of the control console 21. The temperature display panel 22 is convenient for understanding the temperature of the electric heating lamp 20, and the temperature control knob 23 is convenient for controlling the temperature of the electric heating lamp 20. A semi-enclosed plate 24 is fixedly provided on one side outer wall of the adjacent drying channel 18. The drying channel 18 is located at the top of the elliptical guide rail 3, and the distance between adjacent drying boxes 19 is adapted to the width of the plug-in frame 14.
[0033] Working principle of this utility model:
[0034] Refer to the instruction manual Figure 1-6 When the utility model is used, firstly, the temperature of the electric heating lamp 20 provided in the drying box 19 is adjusted through the temperature control knob 23 provided on the control console 21, and the temperature change of the electric heating lamp 20 is understood through the temperature display panel 22. At this time, the calcium silicate board to be dried is placed in the plug-in frame 14 through the socket 15, and one end of the bottom of the calcium silicate board contacts the top outer wall of the buffer plate 17. The air compression rod 16 provided at the bottom of the buffer plate 17 contracts, which can reduce the impact effect of the calcium silicate board and the top outer wall of the buffer plate 17, and avoid damage to the bottom of the calcium silicate board. At this time, the rubber driving wheel 9 is driven to rotate by the output shaft of the stepping motor 8, and the rubber driving wheel 9 is fitted with the outer wall of the elliptical support ring 2. The slider 5 slides on the outer wall of the elliptical guide rail 3, and the plug-in frame 14 is driven by the slider 5 to move on the top of the elliptical guide rail 3, and the calcium silicate board is moved by the plug-in frame 14. The calcium silicate board is dried by the electric heating lamp 20 fixedly provided on the drying box 19 on the inner wall of the drying channel 18. The calcium silicate board can be dried continuously without adjusting the temperature in the drying box 19 back and forth, which is beneficial to improving the drying efficiency of the calcium silicate board. The calcium silicate board passes through the inner walls of several drying channels 18 alone, and both sides of the calcium silicate board are baked by the electric heating lamp 20 in the drying box 19, so that the calcium silicate board is heated evenly, avoiding uneven baking quality of the calcium silicate board, which is beneficial to improving the quality of the calcium silicate board. After the calcium silicate board passes through the drying channel 18, the calcium silicate board moves on the top of the elliptical guide rail 3 through the plug-in frame 14. After the calcium silicate board is cooled, the dried calcium silicate board is taken out from the plug-in frame 14, and the undried calcium silicate board is put into the plug-in frame 14 again, and the calcium silicate board is dried continuously.
[0035] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A drying device for producing calcium silicate board, comprising an elliptical base (1), characterized in that: An elliptical support ring (2) is fixedly provided on the top outer wall of the elliptical support ring (2), an elliptical guide rail (3) is fixedly provided on the top outer wall of the elliptical guide rail (3), sliders (5) distributed at equal distances are slidably connected to the top of the elliptical guide rail (3), a fixing plate (10) is fixedly provided on the top outer wall of the slider (5), a positioning frame (12) is fixedly provided on the top outer wall of two adjacent fixing plates (10), a plug-in frame (14) is fixedly provided on the top outer wall of the positioning frame (12), and the slider (5) is provided with a plurality of fixed plates (10) and a plurality of fixed plates (10) having a plurality of fixed plates (10). A stepper motor (8) is fixedly provided on one side outer wall and extends vertically downwards; a rubber driving wheel (9) is fixedly provided on the output end of the stepper motor (8) via a coupling; the outer wall of the rubber driving wheel (9) is in contact with the outer wall of the elliptical support ring (2); four drying channels (18) are fixedly provided on the top outer wall of the elliptical base (1) and are distributed at equal distances; drying boxes (19) are fixedly provided on the inner walls of both sides of the drying channels (18); and electric heating lamps (20) are fixedly provided on the inner wall of the drying box (19) and are distributed at equal distances.
2. A drying device for producing calcium silicate board according to claim 1, characterized in that: The top outer wall of the elliptical guide rail (3) is provided with an arc-shaped slide groove (4), the bottom outer wall of the slider (5) is provided with a slide groove (6), the inner wall of the slide groove (6) is rollingly connected with balls (7) distributed at equal distances, and the bottom outer wall of the balls (7) is slidingly connected to the top outer wall of the arc-shaped slide groove (4).
3. A drying device for producing calcium silicate board according to claim 1, characterized in that: A rotating rod (11) is fixedly provided on the top outer wall of the fixing plate (10), and a rotating hole (13) is respectively provided on the bottom surfaces at both ends of the positioning frame (12), and the outer wall of the rotating rod (11) is movably connected to the inner wall of the rotating hole (13).
4. A drying device for producing calcium silicate board according to claim 1, characterized in that: A socket (15) is provided at one end of the top of the plug-in frame (14), and air compression rods (16) are fixedly provided on the inner walls of both ends of the bottom of the plug-in frame (14), and buffer plates (17) are fixedly provided at the output ends of the two air compression rods (16).
5. A drying device for producing calcium silicate board according to claim 1, characterized in that: A control console (21) is fixedly provided on one side outer wall of the drying channel (18), a temperature display panel (22) is fixedly provided on the outer wall of the control console (21), and a temperature control knob (23) is fixedly provided on one side outer wall of the control console (21).
6. A drying device for producing calcium silicate board according to claim 1, characterized in that: A semi-enclosing plate (24) is fixedly provided on an outer wall of one side adjacent to the drying channel (18).
7. A drying device for producing calcium silicate board according to claim 1, characterized in that: The drying channel (18) is located at the top of the elliptical guide rail (3), and the distance between adjacent drying boxes (19) is adapted to the width of the plug-in frame (14).