Circulating water heat exchanger for reaction kettle

By designing a detachable shell structure and cleaning scraper in the reactor, the problem of heat exchange tubes being susceptible to corrosion and contamination is solved, the maintenance convenience and cleanliness are improved, and the equipment life is extended.

CN222352949UActive Publication Date: 2025-01-14WUXI YONGDA CHEM EQUIP CO LTD
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Patent Information

Application Number
CN202421157350.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-26
Publication Date
2025-01-14
Estimated Expiration
2034-05-26

AI Technical Summary

Technical Problem

The heat exchange pipes in existing reactors are susceptible to erosion and pollution from the external environment, which affects the heat exchange efficiency and shortens the service life of the equipment. The protective cover and the heat exchanger are not easily disassembled in a fixed connection, resulting in inconvenient maintenance and cleaning.

Method used

A circulating water heat exchanger for reactors is designed, and a housing disassembly structure of the first protective cover, the second protective cover, the mounting bracket, the mounting block, the fixed clamp column and the spring is adopted, so that the heat exchange tube is easy to maintain and clean. , and remove residues and dirt in the inner wall of the reactor by cleaning the scraper.

Benefits of technology

It improves the maintenance and cleaning convenience of the heat exchange pipe, ensures the cleanliness of the reactor, provides a good environment for subsequent chemical reactions, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a circulating water heat exchanger for a reaction kettle, and relates to the technical field of fixed reactors with internal moving elements. A circulating water heat exchanger for a reaction kettle comprises the reaction kettle, a heat exchange pipe is installed on the outer surface of the reaction kettle, the outer surface of the reaction kettle is sleeved with the heat exchange pipe, and a shell disassembly structure is located on the outer surface of the reaction kettle and comprises a first protective cover, a second protective cover, an installation clamping frame and an installation clamping block. The first protective cover and the second protective cover are both connected to the outer surface of the reaction kettle in a sleeving mode, and through cooperation of the first protective cover, the second protective cover, the mounting clamping frame, the mounting clamping block, the fixing clamping column and the spring, the fixing clamping column can control closing of the first protective cover and the second protective cover under the action of the spring; and an operator can conveniently open the first protective cover and the second protective cover to maintain and clean the heat exchange pipe, and the convenience of maintaining and cleaning the heat exchange pipe is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fixed reactors with internal moving elements, in particular to a circulating water heat exchanger for a reactor. Background Art

[0002] In the chemical, pharmaceutical, food and other industries, reactors are common equipment used for various chemical reactions. Circulating water heat exchangers are very important components in reactors, which are used to control the temperature during the reaction and ensure that the reaction can proceed smoothly.

[0003] The heat exchange tube is the core component of the circulating water heat exchanger, which is responsible for transferring heat from one medium to another. However, the heat exchange tube is often easily corroded and contaminated by the external environment during operation, which not only affects the heat exchange efficiency, but also may shorten the service life of the equipment. Although some heat exchangers are equipped with protective covers on the outside of the heat exchange tube, these protective covers are often fixedly connected to the heat exchanger body and are not easy to disassemble, which makes it very inconvenient to maintain and clean the heat exchange tube. Therefore, we propose a circulating water heat exchanger for a reactor. Utility Model Content

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a circulating water heat exchanger for a reactor, which can solve the problem that the heat exchange tubes are often easily corroded and polluted by the external environment during operation, which not only affects the heat exchange efficiency but also may shorten the service life of the equipment. Although some heat exchangers are provided with protective covers on the outside of the heat exchange tubes, these protective covers are often fixedly connected to the heat exchanger body and are not easy to disassemble, resulting in great inconvenience in maintaining and cleaning the heat exchange tubes.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a circulating water heat exchanger for a reactor, comprising:

[0006] A reactor, wherein a heat exchange tube is installed on the outer surface of the reactor, and the heat exchange tube is sleeved on the outer surface of the reactor;

[0007] A shell disassembly structure, the shell disassembly structure is located on the outer surface of the reactor;

[0008] The shell disassembly structure includes a first protective cover, a second protective cover, a mounting bracket and a mounting block. The first protective cover and the second protective cover are both sleeved on the outer surface of the reactor. The first protective cover and the second protective cover are connected by a hinge. The mounting bracket is fixedly connected to the second protective cover. The mounting block is fixedly connected to the first protective cover. The mounting block is plug-fitted with the mounting bracket, and a slot is provided on the top of the mounting block for easy fixation.

[0009] Preferably, the shell disassembly structure also includes a fixed card column and a spring, a sliding groove is opened inside the mounting bracket, the fixed card column is slidably connected inside the sliding groove and is slidably connected to the mounting bracket, the spring is sleeved on the outer surface of the fixed card column, the top end of the spring is fixedly connected to the inner top wall of the sliding groove, the bottom end of the spring is fixedly connected to the fixed card column, and the fixed card column is plugged into the slot.

[0010] Preferably, the heat exchange tube is located inside the first protective cover and the second protective cover, and four connecting ends of the heat exchange tube extend to the outside of the first protective cover and the second protective cover.

[0011] Preferably, the four connecting ends of the heat exchange tube are all fixedly connected to the circulating water pipe, and the ends of the four circulating water pipes away from the heat exchange tube are all flange-connected to the heat exchanger.

[0012] Preferably, the top flange of the reactor is connected to a mounting frame, a driving motor is fixedly installed on the top of the mounting frame, the output end of the driving motor rotates through the mounting frame and is fixedly connected to a rotating shaft, the rotating shaft extends to the interior of the reactor, and a stirring rod is fixedly connected to the outer surface of the rotating shaft.

[0013] Preferably, the cleaning scraper is provided so that the residue and dirt on the inner wall of the reactor can be effectively removed by using the cleaning scraper, thereby ensuring the cleanliness of the reactor and providing a good environment for subsequent chemical reactions.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] (1) The circulating water heat exchanger for the reactor, through the cooperation of the first protective cover, the second protective cover, the mounting bracket, the mounting block, the fixed clamping column and the spring, enables the fixed clamping column to control the closing of the first protective cover and the second protective cover under the action of the spring, so that the operator can easily open the first protective cover and the second protective cover to maintain and clean the heat exchange tube, further improving the convenience of maintaining and cleaning the heat exchange tube.

[0016] (2) The reactor uses a circulating water heat exchanger, and a cleaning scraper is provided, so that the cleaning scraper can effectively remove the residue and dirt on the inner wall of the reactor, thereby ensuring the cleanliness of the reactor and providing a good environment for subsequent chemical reactions. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the heat exchange tube structure of the utility model;

[0020] Figure 3 It is a schematic diagram of the cross-sectional structure of the reaction kettle of the utility model;

[0021] Figure 4 It is a schematic diagram of the cross-sectional structure of the mounting bracket of the utility model.

[0022] Figure numerals: 1. Reactor; 2. Heat exchanger; 3. Circulating water pipe; 4. First protective cover; 5. Second protective cover; 6. Mounting frame; 7. Driving motor; 8. Heat exchange tube; 9. Rotating shaft; 10. Stirring rod; 11. Cleaning scraper; 12. Mounting bracket; 13. Mounting block; 14. Slot; 15. Fixed column; 16. Spring; 17. Sliding groove. DETAILED DESCRIPTION

[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0024] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0026] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0027] See also Figure 1-4 The utility model provides a technical solution: a circulating water heat exchanger for a reactor, comprising:

[0028] Reactor 1, the outer surface of the reactor 1 is provided with a heat exchange tube 8, and the heat exchange tube 8 is sleeved on the outer surface of the reactor 1;

[0029] A shell disassembly structure, the shell disassembly structure is located on the outer surface of the reactor 1;

[0030] The shell disassembly structure includes a first protective cover 4, a second protective cover 5, a mounting bracket 12 and a mounting block 13. The first protective cover 4 and the second protective cover 5 are both sleeved on the outer surface of the reactor 1. The first protective cover 4 and the second protective cover 5 are connected by a hinge. The mounting bracket 12 is fixedly connected to the second protective cover 5, and the mounting block 13 is fixedly connected to the first protective cover 4. The mounting block 13 is plugged and adapted with the mounting bracket 12, and a slot 14 for easy fixation is provided on the top of the mounting block 13.

[0031] The shell disassembly structure also includes a fixed card column 15 and a spring 16. A sliding groove 17 is opened inside the mounting bracket 12. The fixed card column 15 is slidably connected inside the sliding groove 17 and is slidably connected to the mounting bracket 12. The spring 16 is sleeved on the outer surface of the fixed card column 15. The top end of the spring 16 is fixedly connected to the inner top wall of the sliding groove 17, and the bottom end of the spring 16 is fixedly connected to the fixed card column 15. The fixed card column 15 is plugged into the slot 14.

[0032] The heat exchange tube 8 is located inside the first protective cover 4 and the second protective cover 5. The four connection ends of the heat exchange tube 8 extend to the outside of the first protective cover 4 and the second protective cover 5. The four connection ends of the heat exchange tube 8 are fixedly connected to the circulating water pipe 3. The ends of the four circulating water pipes 3 away from the heat exchange tube 8 are flange-connected to the heat exchanger 2.

[0033] The top flange of the reactor 1 is connected to a mounting frame 6, and a driving motor 7 is fixedly installed on the top of the mounting frame 6. The output end of the driving motor 7 rotates through the mounting frame 6 and is fixedly connected to a rotating shaft 9. The rotating shaft 9 extends to the interior of the reactor 1. A stirring rod 10 is fixedly connected to the outer surface of the rotating shaft 9. A cleaning scraper 11 is fixedly connected to the outer surface of the rotating shaft 9, and the cleaning scraper 11 is in contact with the inner wall of the reactor 1.

[0034] Furthermore, when using the device, the operator lifts up the fixed clamping column 15, and the upward movement of the fixed clamping column 15 will compress the spring 16. When the fixed clamping column 15 is disengaged from the clamping slot 14, the operator can then disengage the mounting bracket 12 from the mounting block 13, so that the first protective cover 4 is separated from the second protective cover 5, thereby facilitating the exposure of the heat exchange tube 8 inside the first protective cover 4 and the second protective cover 5, thereby facilitating the maintenance of the heat exchange tube 8. The drive motor 7 is started by connecting an external power supply, and the drive motor 7 drives the rotating shaft 9 to rotate. The rotation of the rotating shaft 9 drives the multiple stirring rods 10 to rotate. The rotation of the rotating shaft 9 drives the cleaning scraper 11 to rotate, so that the cleaning scraper 11 will clean the inner wall of the reactor 1. By arranging water pumps on the four circulating water pipes 3, the heat exchanger 2 can perform heat exchange treatment on the heat exchange tube 8.

[0035] Through the cooperation of the first protective cover 4, the second protective cover 5, the mounting bracket 12, the mounting block 13, the fixed post 15 and the spring 16, the fixed post 15 can control the closing of the first protective cover 4 and the second protective cover 5 under the action of the spring 16, so that the operator can easily open the first protective cover 4 and the second protective cover 5 to maintain and clean the heat exchange tube 8, further improving the convenience of maintaining and cleaning the heat exchange tube 8.

[0036] By providing the cleaning scraper 11, the residues and dirt on the inner wall of the reactor 1 can be effectively removed by using the cleaning scraper 11, thereby ensuring the cleanliness of the reactor 1 and providing a good environment for subsequent chemical reactions.

[0037] Working principle: the operator lifts up the fixed card column 15, and the upward movement of the fixed card column 15 will compress the spring 16. When the fixed card column 15 is disengaged from the card slot 14, the operator can then disengage the mounting bracket 12 from the mounting block 13, so that the first protective cover 4 is separated from the second protective cover 5, thereby exposing the heat exchange tube 8 inside the first protective cover 4 and the second protective cover 5, thereby facilitating the maintenance of the heat exchange tube 8. The drive motor 7 is started by connecting an external power supply, and the drive motor 7 drives the rotating shaft 9 to rotate. The rotation of the rotating shaft 9 drives the multiple stirring rods 10 to rotate. The rotation of the rotating shaft 9 drives the cleaning scraper 11 to rotate, so that the cleaning scraper 11 will clean the inner wall of the reactor 1.

[0038] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A circulating water heat exchanger for a reactor, characterized in that: include: A reaction kettle (1), wherein a heat exchange tube (8) is installed on the outer surface of the reaction kettle (1), and the heat exchange tube (8) is sleeved on the outer surface of the reaction kettle (1); A shell disassembly structure, the shell disassembly structure is located on the outer surface of the reaction kettle (1); The shell disassembly structure comprises a first protective cover (4), a second protective cover (5), a mounting bracket (12) and a mounting block (13); the first protective cover (4) and the second protective cover (5) are both sleeved on the outer surface of the reaction kettle (1); and the first protective cover (4) and the second protective cover (5) are connected via a hinge; The mounting bracket (12) is fixedly connected to the second protective cover (5), the mounting block (13) is fixedly connected to the first protective cover (4), and the mounting block (13) is plug-fitted with the mounting bracket (12); A slot (14) is provided on the top of the mounting block (13) for easy fixing.

2. A circulating water heat exchanger for a reactor according to claim 1, characterized in that: The housing disassembly structure further comprises a fixed clamping column (15) and a spring (16); a sliding groove (17) is provided inside the mounting bracket (12); the fixed clamping column (15) is slidably connected inside the sliding groove (17) and is slidably connected to the mounting bracket (12); The spring (16) is sleeved on the outer surface of the fixed clamping column (15), the top end of the spring (16) is fixedly connected to the inner top wall of the sliding groove (17), the bottom end of the spring (16) is fixedly connected to the fixed clamping column (15), and the fixed clamping column (15) is plugged into the clamping groove (14).

3. The circulating water heat exchanger for a reactor according to claim 1, characterized in that: The heat exchange tube (8) is located inside the first protective cover (4) and the second protective cover (5), and the four connecting ends of the heat exchange tube (8) all extend to the outside of the first protective cover (4) and the second protective cover (5).

4. A circulating water heat exchanger for a reactor according to claim 3, characterized in that: The four connecting ends of the heat exchange tube (8) are all fixedly connected to the circulating water pipe (3), and the ends of the four circulating water pipes (3) away from the heat exchange tube (8) are all flange-connected to the heat exchanger (2).

5. The circulating water heat exchanger for a reactor according to claim 1, characterized in that: The top flange of the reactor (1) is connected to a mounting frame (6), a driving motor (7) is fixedly mounted on the top of the mounting frame (6), and an output end of the driving motor (7) rotates through the mounting frame (6) and is fixedly connected to a rotating shaft (9); The rotating shaft (9) extends into the interior of the reaction kettle (1), and a stirring rod (10) is fixedly connected to the outer surface of the rotating shaft (9).

6. A circulating water heat exchanger for a reactor according to claim 5, characterized in that: A cleaning scraper (11) is fixedly connected to the outer surface of the rotating shaft (9), and the cleaning scraper (11) is in contact with the inner wall of the reaction kettle (1).

Citation Information

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