Novel heat pipe structure and processing equipment
Through the new heat pipe structure and aluminum material that are integrated bent and formed, the problems of complex and cost of existing heat pipe structures are solved, and simplified production and efficient heat dissipation are achieved.
Patent Information
- Application Number
- CN202421032305.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing heat pipe radiators have complex structures, high manufacturing costs, many welding processes and different materials, resulting in different welding materials and temperature requirements, resulting in high production complexity and cost.
A new heat pipe structure with integrated bend is adopted, including an evaporation box, main body pipeline, liquid inlet pipeline and liquid outlet pipeline, heat dissipation through heat dissipation fins, reduce welding processes, and use aluminum materials to simplify the structure and reduce costs.
It reduces production complexity and cost, improves production efficiency, simplifies the welding process, reduces welding defect rate, and achieves a more efficient heat dissipation effect.
Smart Images
Figure CN222352963U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat pipes, in particular to a novel heat pipe structure and processing equipment. Background Art
[0002] At present, the heat pipe radiator works by the combined cycle of the two processes of heat absorption and evaporation of the working fluid and heat dissipation and condensation. Its heat dissipation effect is much better than that of the traditional aluminum profile fin type radiator.
[0003] like Fig.16 As shown, 1' is a heat pipe, 2' is a heat dissipation steel wire, 3' is a multi-way pipe fitting, 4' is an evaporation box, 5' is a liquid outlet pipeline, and 6' is a liquid return pipe. The liquid outlet pipeline 5' and the liquid return pipe 6' are arranged on the evaporation box 4'. The heat pipe 1' is provided with multiple groups, and the multiple groups of heat pipes 1' are arranged in a stacked manner and connected with the liquid outlet pipeline 5' and the liquid return pipe 6' through the multi-way pipe fitting 3'. In the above connection method, generally, the heat dissipation steel wire 2' is first welded to the heat pipe 1', and then the heat pipes 1' are installed on the multi-way pipe fitting 3' one by one. The heat pipe 1' and the multi-way pipe fitting 3' is fixed by welding, and the multi-way pipe fitting 3' is connected to the liquid outlet pipe 5' and the liquid return pipe 6' by welding. The above process requires multiple processes for welding, which is easy to cause a defective rate, and the materials used for the heat pipe 1', the heat dissipation wire 2', the multi-way pipe fitting 3', and the evaporation box 4' are all different; therefore, on the one hand, its structure is relatively complex, and a multi-way pipe fitting 3' is required for conduction, which has a high manufacturing cost. On the other hand, different materials require different welding materials and temperatures for welding.
[0004] Therefore, further improvement is needed. Utility Model Content
[0005] Based on this, the purpose of the utility model is to provide a new heat pipe structure and processing equipment to overcome the shortcomings of the prior art. The heat pipe is formed by one-piece bending, which reduces the manufacturing cost. It adopts heat dissipation fins for heat dissipation, which reduces the welding process. It has a simple structure, high production efficiency and low manufacturing cost.
[0006] A novel heat pipe structure designed for this purpose includes an evaporation box and a heat pipe, wherein the heat pipe includes a main pipeline, a liquid inlet pipeline and a liquid outlet pipeline, wherein the main pipeline, the liquid inlet pipeline and the liquid outlet pipeline are an integrally formed structure, wherein the main pipeline is connected to the liquid inlet end of the evaporation box through the liquid inlet pipeline, and the main pipeline is connected to the liquid outlet end of the evaporation box through the liquid outlet pipeline.
[0007] The main pipelines are provided in a plurality of groups, and the plurality of groups of main pipelines are stacked on each other.
[0008] Bend pipelines are arranged between the plurality of groups of the main pipelines, and the main pipelines and the bend pipelines are integrally bent to form a circuitous shape.
[0009] A spacing distance a is provided between two adjacent main pipelines through the bent pipeline, and the spacing distance a is greater than or equal to the outer diameter of the heat pipe.
[0010] The heat pipe structure also includes a heat sink, and a plurality of the heat sinks are provided. The plurality of heat sinks are evenly spaced and distributed on the main pipeline.
[0011] The heat sink comprises heat dissipation fins, and the heat dissipation fins are fixed to the main pipeline by buckles and / or screws.
[0012] The heat sink comprises a heat dissipation bar, and the heat dissipation bar is fixed on the main pipeline by welding.
[0013] The evaporation box, the heat pipe and the heat sink are made of metal materials.
[0014] The heat pipe structure also includes a plurality of heat dissipation fins, and the plurality of heat dissipation fins are distributed on the main pipeline at intervals.
[0015] The evaporation box, the heat pipe and the heat dissipation fins are made of metal materials.
[0016] The metal material includes aluminum.
[0017] The liquid inlet pipeline is connected to the liquid inlet end of the evaporation box by welding or bonding; the liquid outlet pipeline is connected to the liquid outlet end of the evaporation box by welding or bonding.
[0018] The liquid inlet end and the liquid outlet end are arranged on the evaporation box in an up-and-down staggered manner.
[0019] A processing equipment, characterized in that it includes a welding device for processing the above-mentioned new heat pipe structure, wherein the liquid inlet pipeline and the liquid inlet end of the evaporation box, and the liquid outlet pipeline and the liquid outlet end of the evaporation box are automatically welded and fixed by the welding device.
[0020] The novel heat pipe structure and processing equipment of the above-mentioned embodiment include an evaporation box and a heat pipe, and the heat pipe includes a main pipeline, a liquid inlet pipeline and a liquid outlet pipeline. The main pipeline, the liquid inlet pipeline and the liquid outlet pipeline are an integrated structure, and the main pipeline is connected to the liquid inlet end of the evaporation box through the liquid inlet pipeline, and the main pipeline is connected to the liquid outlet end of the evaporation box through the liquid outlet pipeline. Specifically, by integrating the main pipeline, the liquid inlet pipeline and the liquid outlet pipeline into an integrated structure, it is only necessary to weld the liquid inlet pipeline to the liquid inlet end of the evaporation box and the liquid outlet pipeline to the liquid outlet end of the evaporation box, thereby reducing the need to achieve conduction through multi-way pipe fittings and multiple welding points in the prior art, reducing the problem of poor welding in production, thereby reducing the complexity and cost of production, and having a simple structure, high production efficiency and low manufacturing cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and the description thereof are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 It is a three-dimensional diagram of the heat pipe structure in the first embodiment of the utility model.
[0024] Figure 2 This is a three-dimensional diagram of the heat pipe structure in another direction in the first embodiment of the utility model.
[0025] Figure 3 It is a top view of the heat pipe structure in the first embodiment of the utility model.
[0026] Figure 4 This is a front view of the heat pipe structure in the first embodiment of the utility model.
[0027] Figure 5 It is a side view of the heat pipe structure in the first embodiment of the utility model.
[0028] Figure 6 This is a three-dimensional diagram of the heat pipe structure and heat dissipation fin assembly in the first embodiment of the utility model.
[0029] Figure 7 This is a three-dimensional diagram of the heat pipe structure and heat dissipation fin assembly in another direction in the first embodiment of the utility model.
[0030] Figure 8It is a top view of the heat pipe structure and heat dissipation fins in the first embodiment of the utility model.
[0031] Fig. 9 This is a front view of the heat pipe structure and heat dissipation fins in the first embodiment of the utility model.
[0032] Fig.10 It is a side view of the heat pipe structure and the heat dissipation fins in the first embodiment of the utility model.
[0033] Fig.11 It is a top view of the heat pipe structure and the heat dissipation strip in the second embodiment of the utility model.
[0034] Fig.12 This is a front view of the heat pipe structure and the heat dissipation strip in the second embodiment of the utility model.
[0035] Fig.13 It is a side view of the heat pipe structure and the heat dissipation strip in the second embodiment of the utility model.
[0036] Fig.14 This is a three-dimensional diagram of the assembly of the heat pipe structure and the heat dissipation strip in the second embodiment of the utility model.
[0037] Fig.15 This is a three-dimensional diagram of the heat pipe structure and the heat dissipation strip assembly in another direction in the second embodiment of the utility model.
[0038] Fig.16 It is a schematic diagram of the heat pipe structure in the prior art. DETAILED DESCRIPTION
[0039] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0040] The first embodiment, as Figure 1-Figure 5 As shown, a new type of heat pipe structure and processing equipment are provided. The new type of heat pipe structure includes an evaporation box 1 and a heat pipe 2. The heat pipe 2 includes a main pipeline 201, a liquid inlet pipeline 202 and a liquid outlet pipeline 203. The main pipeline 201, the liquid inlet pipeline 202 and the liquid outlet pipeline 203 are an integrally formed structure. The main pipeline 201 is connected to the liquid inlet end 101 of the evaporation box 1 through the liquid inlet pipeline 202, and the main pipeline 201 is connected to the liquid outlet end 102 of the evaporation box 1 through the liquid outlet pipeline 203.
[0041] Specifically, by integrating the main pipeline, the liquid inlet pipeline and the liquid outlet pipeline into an integrally formed structure, it is only necessary to weld the liquid inlet pipeline 202 to the liquid inlet end 101 of the evaporation box 1, and the liquid outlet pipeline 203 to the liquid outlet end 102 of the evaporation box 1, thereby reducing the need for multi-way pipe fittings and multiple welding points to achieve conduction in the prior art, reducing the problem of poor welding in production, thereby reducing the complexity and cost of production, and having a simple structure, high production efficiency and low manufacturing cost.
[0042] Further, if Figure 1 and Figure 2 As shown, the main pipelines 201 are provided in multiple groups, and the multiple groups of main pipelines 201 are stacked on each other.
[0043] Specifically, the stacking arrangement of multiple groups of main pipelines 201 provides higher design flexibility, and the number of stacking layers can be adjusted according to different application requirements, thereby achieving the best heat dissipation effect.
[0044] Further, if Figure 3 and Figure 4 As shown, a bent pipeline 204 is provided between the plurality of groups of main pipelines 201 , and the main pipelines 201 and the bent pipelines 204 are integrally bent to form a circuitous shape.
[0045] Specifically, the tortuous pipe increases the flow path length of the cooling fluid in the heat pipe, so that the fluid has a longer time and more surface area to contact the heat pipe, thereby more effectively absorbing and dissipating heat.
[0046] Further, if Figure 4 As shown, two adjacent main pipelines 201 are provided with a spacing distance a through the bent pipeline 204 , and the spacing distance a is greater than or equal to the outer diameter of the heat pipe 2 .
[0047] Specifically, the spacing distance a can effectively prevent direct transfer of heat energy between adjacent heat pipes, which helps to avoid reduced thermal efficiency and generation of hot spots.
[0048] Further, if Figure 4 As shown, the heat pipe structure further includes a heat sink 3 , and a plurality of heat sinks 3 are provided. The plurality of heat sinks 3 are evenly spaced and distributed on the main pipeline 201 .
[0049] Furthermore, the heat sink 3 includes heat dissipation fins 301 , and the heat dissipation fins 301 are fixed to the main pipeline 201 by buckles and / or screws.
[0050] Specifically, the heat dissipation fins 301 are fixed to the main pipeline 201 by means of clips and / or screws. Compared with the prior art, on the one hand, welding is reduced, and on the other hand, effective transfer of heat energy from the heat pipe to the external environment is promoted, thereby improving the overall heat dissipation efficiency; so that only one welding process is required in the entire production process, specifically, the liquid inlet pipeline 202 is welded to the liquid inlet end 101 of the evaporation box 1, and the liquid outlet pipeline 203 is welded to the liquid outlet end 102 of the evaporation box 1.
[0051] Furthermore, the evaporation box 1 , the heat pipe 2 and the heat sink 3 are made of metal material, and the metal material is aluminum, iron or copper.
[0052] Preferably, the evaporator box 1, the heat pipe 2 and the heat sink 3 are made of aluminum. On the one hand, aluminum has high thermal conductivity and can conduct heat quickly and effectively. On the other hand, it is convenient to weld the evaporator box 1 and the heat pipe 2, and there is no need to adjust the welding material and temperature according to different materials, which is convenient for subsequent large-scale production.
[0053] Further, if Figure 1 and Figure 2 , Figure 6 and Figure 7 As shown, the liquid inlet pipeline 202 is connected to the liquid inlet end 101 of the evaporation box 1 by welding or bonding; the liquid outlet pipeline 203 is connected to the liquid outlet end 102 of the evaporation box 1 by welding or bonding.
[0054] Further, if Figure 1 and Figure 2 , Figure 6 and Figure 7 As shown, the liquid inlet end 101 and the liquid outlet end 102 are staggered up and down on the evaporation box 1 .
[0055] Specifically, the staggered arrangement can help improve the flow path of the fluid in the evaporation box 1 and promote a more uniform fluid distribution. Such a flow path helps to improve the heat exchange efficiency.
[0056] A processing equipment includes a welding device for processing the above-mentioned novel heat pipe structure, wherein the liquid inlet pipeline 202 and the liquid inlet end 101 of the evaporation box 1, and the liquid outlet pipeline 203 and the liquid outlet end 102 of the evaporation box 1 are automatically welded and fixed by the welding device.
[0057] Specifically, since the evaporation box 1, the heat pipe 2 and the heat dissipation fin 3 are made of aluminum, it is only necessary to weld the liquid inlet pipe 202 to the liquid inlet end 101 of the evaporation box 1 and the liquid outlet pipe 203 to the liquid outlet end 102 of the evaporation box 1. Automated welding can greatly speed up the production process and reduce the time and labor required for manual operation through continuous and rapid welding operations.
[0058] The second embodiment, as Figure 11-Figure 15As shown, the novel heat pipe structure and processing equipment are different from the first embodiment in that the heat dissipation element 3 includes a heat dissipation bar 302, and the heat dissipation bar 302 is fixed on the main pipeline 201 by welding.
[0059] Specifically, the heat dissipation strip 302 is welded and fixed on the main pipeline 201, so that only two welding steps are required in the entire production process, namely, the liquid inlet pipeline 202 is welded to the liquid inlet end 101 of the evaporation box 1, the liquid outlet pipeline 203 is welded to the liquid outlet end 102 of the evaporation box 1, and the heat dissipation strip 302 is welded to the main pipeline 201.
[0060] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0061] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0062] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0063] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0064] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0065] It should also be understood that when explaining the connection relationship or positional relationship of elements, although not explicitly described, the connection relationship and positional relationship are interpreted as including an error range, which should be within the acceptable deviation range of a specific value determined by those skilled in the art. For example, "approximately", "approximately" or "substantially" may mean within one or more standard deviations, which are not limited here.
[0066] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0067] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A novel heat pipe structure, characterized in that: The invention comprises an evaporation box (1) and a heat pipe (2); the heat pipe (2) comprises a main pipeline (201), a liquid inlet pipeline (202) and a liquid outlet pipeline (203); the main pipeline (201), the liquid inlet pipeline (202) and the liquid outlet pipeline (203) are an integrally formed structure; the main pipeline (201) is connected to the liquid inlet end (101) of the evaporation box (1) via the liquid inlet pipeline (202); and the main pipeline (201) is connected to the liquid outlet end (102) of the evaporation box (1) via the liquid outlet pipeline (203).
2. The novel heat pipe structure according to claim 1 is characterized in that: The main pipeline (201) is provided in multiple groups, and the multiple groups of the main pipeline (201) are stacked on top of each other.
3. The novel heat pipe structure according to claim 2 is characterized in that: Bend pipelines (204) are provided between the plurality of groups of the main pipelines (201), and the main pipelines (201) and the bend pipelines (204) are integrally bent to form a circuitous shape.
4. The novel heat pipe structure according to claim 3 is characterized in that: A spacing distance a is provided between two adjacently arranged main pipelines (201) through the bent pipeline (204), and the spacing distance a is greater than or equal to the outer diameter of the heat pipe (2).
5. The novel heat pipe structure according to claim 1 is characterized in that: The heat pipe structure further comprises a heat sink (3), a plurality of the heat sinks (3) are provided, and the plurality of the heat sinks (3) are evenly spaced and distributed on the main pipeline (201).
6. The novel heat pipe structure according to claim 5 is characterized in that: The heat sink (3) comprises heat dissipation fins (301), and the heat dissipation fins (301) are fixed to the main pipeline (201) by means of buckles and / or screws.
7. The novel heat pipe structure according to claim 5 is characterized in that: The heat sink (3) comprises a heat sink bar (302), and the heat sink bar (302) is fixed on the main pipeline (201) by welding.
8. The novel heat pipe structure according to claim 5 is characterized in that: The evaporation box (1), the heat pipe (2) and the heat sink (3) are made of metal material.
9. The novel heat pipe structure according to claim 1 is characterized in that: The liquid inlet pipeline (202) is connected to the liquid inlet end (101) of the evaporation box (1) by welding or bonding; the liquid outlet pipeline (203) is connected to the liquid outlet end (102) of the evaporation box (1) by welding or bonding; the liquid inlet end (101) and the liquid outlet end (102) are arranged on the evaporation box (1) in an up-and-down manner.
10. A processing equipment, characterized in that: It comprises a welding device for processing the novel heat pipe structure according to any one of claims 1 to 9, wherein the liquid inlet pipeline (202) and the liquid inlet end (101) of the evaporation box (1), and the liquid outlet pipeline (203) and the liquid outlet end (102) of the evaporation box (1) are automatically welded and fixed by the welding device.