Aging vehicle for vehicle-mounted power amplifier

By designing aging vehicles suitable for a variety of vehicle amplifier models, using multi-layer frames and line speed components to achieve rapid replacement and connection, the problems of difficult operation and low production efficiency in high-temperature aging house are solved, and cost savings and improved production efficiency are achieved. effect.

CN222353995UActive Publication Date: 2025-01-14JILIN HANGSHENG HONGYU ELECTRONICS
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Patent Information

Application Number
CN202420742445.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-01-14
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

When operating the aging experiment of on-board amplifiers in a high-temperature aging room, it is difficult for personnel to operate, poor versatility and high tooling prices, resulting in low production efficiency.

Method used

An aging vehicle with on-board amplifier is designed, including a multi-layer frame, aging box and linear speed components. The linear speed components are quickly replaced and connected, reducing the demand for tooling and manpower, and is suitable for a variety of vehicle-mounted amplifier models.

Benefits of technology

It solves the problem of difficulty in replacing products in aging rooms, saves work clothes and labor costs, improves production efficiency, and reduces manual testing needs through automated data acquisition and analysis.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aging vehicle for a vehicle-mounted power amplifier. The aging vehicle comprises a multi-layer frame, an aging box body and a linear speed assembly, an aging box body is mounted on each layer of the multi-layer frame, and a plurality of vehicle-mounted power amplifiers are placed on a cover plate of the aging box body; a plurality of vehicle-mounted power amplifier connecting assemblies are arranged at the side part of the aging box body, and each vehicle-mounted power amplifier connecting assembly comprises a third connector for signal transmission, a first aviation plug for power transmission and an ampere meter; the third connector is respectively connected with the first connector and the second connector; the line speed assembly comprises a vehicle-mounted power amplifier special plug-in, a fourth connector and a second aviation plug; the vehicle-mounted power amplifier special plug-in is connected with the vehicle-mounted power amplifier, and the fourth connector is connected with the third connector; the second aviation plug is connected with the first aviation plug. According to the utility model, the problem that products are difficult to replace in an aging room is solved, the aging vehicle can be suitable for various vehicle-mounted power amplifiers only by replacing the line speed assembly, the tool and labor cost is saved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aging vehicles, in particular to an aging vehicle for a vehicle-mounted power amplifier. Background Art

[0002] Aging refers to the condition of temperature and humidity exceeding the general use environment, so that the equipment used under such conditions can reach the state that can only be achieved under the temperature and humidity of the general use environment for a long time in a short time. It can detect the stability and service life of the equipment for a long time. Since the failure of electronic products often occurs in the early and late stages of product use, the high-temperature load aging of the product can allow the product to enter a stable working state as soon as possible. High-temperature load aging mainly simulates the harsh use environment and actual use conditions, so that a certain current passes through the original electronic components under a high temperature environment, so that the hidden failures of electronic products can be exposed at the beginning of use, potential faults and defects of the product can be eliminated, and the amplifier with stable functions can be selected. Load aging is one of the reliability processes in the production of car amplifiers. Since the batch of car amplifiers need to be aged in a high-temperature aging room, the ambient temperature is 60℃, and personnel need to enter the aging room to operate. The temperature in the aging room is high, and it is difficult for personnel to operate; in addition, there are many types of car amplifiers, poor versatility, and high tooling prices. Utility Model Content

[0003] In view of this, a technical problem to be solved by the present invention is to provide an aging vehicle for a vehicle-mounted power amplifier, which can solve the above-mentioned problems.

[0004] The present disclosure provides a burn-in vehicle for a vehicle-mounted power amplifier, comprising: a multi-layer frame, an aging box and a line speed assembly; an aging box is installed on each layer of the multi-layer frame, an aging box cover is installed on the upper part of the aging box, and multiple vehicle-mounted power amplifiers are placed on the aging box cover; a current connector, a total ammeter, an overload protection circuit breaker switch, a first connector and a second connector are arranged on the side of the aging box; multiple vehicle-mounted power amplifier connection assemblies are arranged on the side of the aging box, and the vehicle-mounted power amplifier connection assemblies include: a third connector for signal transmission, a first aviation plug for power transmission and an ammeter; the third connector is connected to the first connector and the second connector respectively; the first connector is used to distribute external input signals to each third connector, and each third connector outputs data to an external computer through the second connector; the line speed assembly includes: a dedicated plug-in for vehicle-mounted power amplifier, a fourth connector, and a second aviation plug; the dedicated plug-in for vehicle-mounted power amplifier is connected to the vehicle-mounted power amplifier, the fourth connector is connected to the third connector; the second aviation plug is connected to the first aviation plug.

[0005] Optionally, a positioning plate and an aluminum shell heat dissipation resistor are provided in the aging box; the aluminum shell heat dissipation resistor is fixedly mounted on the positioning plate.

[0006] Optionally, a single-core high-current quick connector and an overload circuit breaker protector are provided on the side wall of the aging box.

[0007] Optionally, a powerful fan and a temperature collector are provided at the bottom of the aging box.

[0008] Optionally, a fan switch is provided on the side wall of the aging box.

[0009] Optionally, a universal wheel with a braking function is installed at the bottom of the multi-layer frame.

[0010] Optionally, two aging box cover plates are installed on the upper part of the aging box, and handles are arranged on the aging box cover plates.

[0011] Optionally, a temperature alarm device is provided in the aging box.

[0012] Optionally, the multi-layer frame is a four-layer frame, and the material of the multi-layer frame includes: aluminum alloy.

[0013] The aging cart for the vehicle-mounted power amplifier of the utility model solves the problem of difficulty in replacing products in an aging room. The aging cart can be suitable for various vehicle-mounted power amplifiers by only replacing the line speed components, thus saving tooling and labor costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 It is a schematic diagram of an embodiment of an aging vehicle for a vehicle-mounted power amplifier according to the utility model;

[0016] Figure 2 It is a schematic diagram of another embodiment of a burn-in vehicle for a vehicle-mounted power amplifier according to the utility model;

[0017] Figure 3 It is a schematic diagram of a line speed component in one embodiment of a burn-in vehicle for a vehicle-mounted power amplifier according to the utility model;

[0018] Figure 4 It is a schematic diagram of a multi-layer frame in one embodiment of a burn-in vehicle for a vehicle-mounted amplifier according to the utility model;

[0019] Figure 5 The figure is a schematic diagram of an aging box in an embodiment of a aging vehicle for a vehicle-mounted power amplifier according to the utility model. DETAILED DESCRIPTION

[0020] The present invention is described more fully below with reference to the accompanying drawings, which illustrate exemplary embodiments of the present invention. The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The technical solutions of the present invention are described in many aspects below in conjunction with the drawings and embodiments.

[0021] For the convenience of description below, the terms “left”, “right”, “up”, “down”, etc. mentioned below are consistent with the left, right, up, down, etc. directions of the drawings themselves.

[0022] like Figure 1-5 As shown, the present disclosure provides a burn-in vehicle for a vehicle-mounted power amplifier, wherein the vehicle-mounted power amplifier is a variety of vehicle-mounted power amplifier devices, vehicle-mounted power amplifiers, etc., and the vehicle-mounted power amplifier can be installed in vehicles such as cars and trucks. The burn-in vehicle includes components such as a multi-layer frame, a burn-in box, and a line speed assembly 103. An burn-in box is installed on each layer of the multi-layer frame, and an burn-in box cover 102 is installed on the upper part of the burn-in box. Multiple vehicle-mounted power amplifiers are placed on the burn-in box cover 102. A current connector 206, a total current meter 204, an overload protection circuit breaker switch 205, a first connector, and a second connector are arranged on the side of the burn-in box.

[0023] A plurality of vehicle-mounted power amplifier connection components are arranged on the side of the aging box, and the vehicle-mounted power amplifier connection components include: a third connector for signal transmission, a first aviation plug 211 and an ammeter 212 for power transmission; the third connector is respectively connected with the first connector and the second connector; the first connector is used to distribute the external input signal to each third connector, and each third connector outputs the data to an external computer through the second connector; during the aging process, the working status of the vehicle-mounted power amplifier can be detected by an external computer, and after the aging is completed, the external computer can automatically determine whether each power amplifier is qualified, saving manpower and material resources.

[0024] The line speed assembly 103 includes: a dedicated plug-in for a vehicle amplifier 301, a fourth connector, and a second aviation plug 303; the dedicated plug-in for a vehicle amplifier 301 is connected to the vehicle amplifier, the fourth connector is connected to the third connector; and the second aviation plug 303 is connected to the first aviation plug 211. The first connector and the second connector can be a variety of connectors, such as a heavy-duty connector.

[0025] In some embodiments, Figure 3 As shown, the line speed assembly consists of a dedicated plug-in 301 for a vehicle-mounted power amplifier, a heavy-duty connector 302 for signal transmission, an aviation plug 303 for power transmission, and the like.

[0026] like Figure 1 As shown, the aging car is divided into a four-layer structure, which can carry and age 56 vehicle-mounted amplifiers 101 at the same time. The aging car includes a multi-layer frame of aluminum profiles, an aging box, and a line speed component 103. When performing the vehicle-mounted amplifier aging operation, first place the vehicle-mounted amplifier 101 on the aging box cover 102 outside the aging room, quickly plug and connect the line speed component 103 with the vehicle-mounted amplifier 101, and plug and connect the line speed component 103 with the aging car through the heavy-duty connector 104 and the aviation plug 105.

[0027] The power supply of the aging room and the aging car are quickly connected through the single-core high-current connector 106, and the power supply device is turned on to supply power to the aging car. Through the connected A2B signal or the CAN signal sent by the computer, the signal can be transmitted to the heavy-duty connector 107 of the aging car body through the shielded line, which is used to be allocated to the interface corresponding to each vehicle-mounted power amplifier, that is, the connector. Turn on the computer to control the CAN signal analyzer and the data analysis and storage device, and transmit it to the heavy-duty connector 109 of the aging car body through the shielded line to be allocated to the interface corresponding to each vehicle-mounted power amplifier, so that the vehicle-mounted power amplifier data can be monitored and stored at all times. After confirming that each vehicle-mounted power amplifier is working normally, manually observe the ammeter 108 corresponding to each vehicle-mounted power amplifier on the aging car, and confirm the current of the vehicle-mounted power amplifier again. After confirming that it is correct, push the aging car to the designated position in the aging room, turn on the locking switch of the wheel 110 of the aging car, so that the aging car cannot move, and the personnel withdraw from the aging room, turn on the timing function of the aging room, and start aging. If you need to replace the aging car amplifier with a new one, there is no need to replace the main structure such as the aging box. You only need to replace the line speed component. The replacement cost is low. The line speed component and the aging car are connected with the aviation plug through a heavy-duty connector. The replacement is convenient and fast, which solves the problem of difficulty in replacing products in the aging room and high temperature that can easily cause burns to people. It saves tooling and labor costs and improves production efficiency.

[0028] A positioning plate 501 and an aluminum shell heat dissipation resistor 502 are arranged in the aging box; the aluminum shell heat dissipation resistor 502 is fixed on the positioning plate 501. A single-core high-current quick connector 504 and an overload circuit breaker protector 505 are arranged on the side wall of the aging box. A powerful fan 507 and a temperature collector 508 are arranged at the bottom of the aging box, and a fan switch is arranged on the side wall of the aging box. A temperature alarm device is arranged in the aging box.

[0029] The aging vehicle consists of four aging boxes 201, each of which is equipped with two aging box covers 202, and each box cover is equipped with two stainless steel folding handles 203 for easy opening. In terms of power supply, each aging box is equipped with two fast-plug single-core high-current connectors 206, a total ammeter 204, and an overload protection circuit breaker 205 switch to ensure fast and safe power connection.

[0030] The external A2B signal or CAN signal is input to the heavy-duty connector 207, and is distributed to the interface of each vehicle-mounted amplifier by the heavy-duty connector 207. The aging data of each vehicle-mounted amplifier is output to an external computer through the heavy-duty connector 208 for collection and analysis. A temperature alarm device 209 is provided for each box. Each vehicle-mounted amplifier in the box is equipped with an amplifier connection component on board, which includes: a heavy-duty connector 210 for signal transmission, an aviation plug 211 for power transmission, and an ammeter 212 for easy replacement and observation. The aging box is equipped with a separate fan switch 213, and the fan is powered separately to avoid affecting other signal transmissions.

[0031] In some embodiments, the multi-layer frame is a four-layer frame, and the material of the multi-layer frame includes aluminum alloy, etc. The frame of the multi-layer frame is a 40*40 European standard aluminum profile 401, which is connected by wildebeests, and four 8-inch silent rubber heavy-duty universal wheels with brakes 403 are connected below through a mounting plate 402.

[0032] like Figure 5 As shown, the positioning plate 501 in the aging box is fixed by positioning bolts. Hexagonal studs are used on the positioning plate to fix the aluminum shell heat dissipation resistor 502 in layers. The aluminum shell heat dissipation resistor 502 is used to simulate the working conditions of each channel of the vehicle amplifier. The aluminum shell heat dissipation resistor 502 is fixed in layers to effectively dissipate heat and occupy a small area. If the number of vehicle amplifier channels increases, it can also be easily improved.

[0033] The aluminum shell scattered resistor 502 is connected to the corresponding interface of the heavy-duty connector through a double-layer wiring trough 503. The power supply is connected to the high-temperature resistant junction box 506 after passing through a single-core high-current fast plug 504 and an overload circuit breaker protector 505, and each aviation plug is connected to each vehicle-mounted power amplifier power interface through the double-layer wiring trough 503 to ensure that the power line and the signal line are separated into two layers.

[0034] The bottom of the aging box is equipped with six powerful fans 507 connected to the temperature control collector 508 to control and collect and store the temperature, and a separate line is used to connect the temperature alarm. The internal power line uses a high-temperature resistant German standard low-voltage line, the main power line uses a high-temperature resistant silicone rubber multi-core soft line, and the signal transmission uses a high-temperature resistant shielded line.

[0035] The aging cart for the vehicle-mounted power amplifier in this embodiment solves the problems of difficulty in replacing products in the aging room and high temperature that may easily cause burns to personnel; the aging cart can be suitable for various vehicle-mounted power amplifiers by only replacing the line speed components, saving tooling and labor costs; aging data can be collected and analyzed during the aging process, and manual testing after aging is not required, saving tooling and labor costs; aging data can be traced back to each power amplifier, which facilitates management and improves production efficiency.

[0036] Unless otherwise stated, any technical solution disclosed in the above utility model, if it discloses a numerical range, then the disclosed numerical range is a preferred numerical range. Any technician in the field should understand that the preferred numerical range is only a numerical value with a more obvious technical effect or representative value among many feasible numerical values. Since there are too many numerical values ​​to be exhaustive, the utility model discloses only some numerical values ​​to illustrate the technical solution of the utility model, and the numerical values ​​listed above should not constitute a limitation on the scope of protection of the utility model.

[0037] If the words "first", "second" and so on are used in this article to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of description to distinguish the components. Unless otherwise stated, the above words have no special meaning.

[0038] At the same time, if the above-mentioned utility model discloses or involves components or structural parts that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection such as connection using bolts or screws, and can also be understood as: a non-detachable fixed connection (such as riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by one-piece molding using a casting process) (except when it is obviously impossible to use an one-piece molding process).

[0039] In addition, the terms used in any technical solution disclosed in the above utility model to indicate positional relationship or shape include the state or shape that is similar, similar or close to it unless otherwise stated. Any component provided by the utility model can be assembled from multiple separate components, or it can be a separate component manufactured by an integrated molding process.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.

Claims

1. A vehicle amplifier aging vehicle, characterized in that: include: Multi-layer frame, aging box and line speed assembly; an aging box is installed on each layer of the multi-layer frame, an aging box cover is installed on the upper part of the aging box, and multiple vehicle-mounted power amplifiers are placed on the aging box cover; A current connector, a total current meter, an overload protection circuit breaker switch, a first connector and a second connector are arranged on the side of the aging box; A plurality of vehicle-mounted power amplifier connection components are arranged on the side of the aging box, and the vehicle-mounted power amplifier connection components include: a third connector for signal transmission, a first aviation plug for power transmission, and an ammeter; the third connector is connected to the first connector and the second connector respectively; the first connector is used to distribute external input signals to each third connector, and each third connector outputs data to an external computer through the second connector; The line speed component includes: a dedicated plug-in for a vehicle-mounted power amplifier, a fourth connector, and a second aviation plug; the dedicated plug-in for a vehicle-mounted power amplifier is connected to the vehicle-mounted power amplifier, the fourth connector is connected to the third connector; the second aviation plug is connected to the first aviation plug.

2. The aging vehicle according to claim 1, characterized in that: A positioning plate and an aluminum shell heat dissipation resistor are arranged in the aging box; the aluminum shell heat dissipation resistor is fixedly mounted on the positioning plate.

3. The aging vehicle according to claim 2, characterized in that: A single-core high-current quick connector and an overload circuit breaker protector are arranged on the side wall of the aging box.

4. The aging vehicle according to claim 3, characterized in that: A powerful fan and a temperature collector are arranged at the bottom of the aging box.

5. The aging vehicle according to claim 4, characterized in that: A fan switch is arranged on the side wall of the aging box.

6. The aging vehicle according to claim 1, characterized in that: Universal wheels with braking function are installed at the bottom of the multi-layer frame.

7. The aging vehicle according to claim 1, characterized in that: Two aging box cover plates are installed on the upper part of the aging box body, and handles are arranged on the aging box cover plates.

8. The aging vehicle according to claim 1, characterized in that: A temperature alarm device is arranged in the aging box.

9. The aging vehicle according to claim 1, characterized in that: The multi-layer frame is a four-layer frame, and the material of the multi-layer frame includes: aluminum alloy.