Counting device for placing stacked products
By designing a stacked product counting device, using the combination of sensors and counters, combined with the limit mechanism of adjustment screws, sliders and guide plates, the counting omissions caused by object stacking are solved, and accurate statistics of the number of objects and conveyor belt transportation are achieved. simplicity reduces the risk of equipment damage.
Patent Information
- Application Number
- CN202420432490.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-03-06
AI Technical Summary
The existing automatic statistics device can easily lead to counting omissions when objects are stacked, and it is impossible to accurately count the number of objects on the conveyor belt.
A stacked product counting device is designed, including a workbench, a counting box, a sensor, a counter, an adjustment box, a baffle, an adjustment screw, a slider, a slider, a guide plate, an auxiliary rod and a motor, through the sensor and a counter The control screws, sliders and guide plates are used to ensure that objects are not stacked during transmission, and objects are transported through motor drive conveyor belts to improve statistical accuracy.
Accurate statistics on the number of objects are achieved, counting omissions caused by object stacking are prevented, statistical accuracy is improved, and the damage probability of sensors and counters is reduced through the heat dissipation fan, simplifying product transportation and statistical operations.
Smart Images
Figure CN222354453U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of statistical devices, in particular to a counting device for stacked products. Background Art
[0002] In many industries, it is necessary to count the number of products, such as counting the objects produced in the factory and taking inventory in the warehouse. The traditional method is to count manually, which is not only inefficient but also prone to errors. With the development of technology, automatic counting devices have gradually replaced the traditional manual counting method.
[0003] Existing automatic product counting devices count the number of objects conveyed by a conveyor belt through the cooperation of sensors and counters. However, if a large number of objects are conveyed at one time, the objects on the conveyor belt will be stacked together and will be counted as one object by the counting mechanism, resulting in missing counts.
[0004] Therefore, it is necessary to provide a new stacked product counting device to solve the above-mentioned technical problems. Utility Model Content
[0005] In order to solve the technical problem that counting omissions may occur when objects on a conveyor belt are stacked together, the utility model provides a stacked product counting device.
[0006] The stacked product counting device provided by the utility model comprises: a workbench; a counting box, which is fixedly installed on the top of the workbench; a sensor, which is fixedly installed on the counting box; a counter, which is fixedly installed on the bottom inner wall of the counting box; an adjusting box, which is fixedly installed on the top of the workbench; a baffle, which is slidably installed in the adjusting box; and an adjusting screw, which is rotatably installed on the top inner wall of the adjusting box and is threadedly connected to the baffle.
[0007] As a further solution of the utility model, sliding grooves are provided on the inner walls on both sides of the regulating box, and sliding blocks are slidably installed in the two sliding grooves, and the two sliding blocks are fixedly connected to the baffle.
[0008] As a further solution of the utility model, two guide plates are slidably installed on the top inner wall of the adjusting box, a bidirectional screw is rotatably installed in the adjusting box, the two guide plates are threadedly connected to the bidirectional screw, a first motor is fixedly installed on the outer wall of one side of the adjusting box, and the output shaft of the first motor is fixedly connected to either end of the bidirectional screw.
[0009] As a further solution of the utility model, a plurality of auxiliary rods are fixedly installed in the adjustment box, and the plurality of auxiliary rods all slide through the two guide plates.
[0010] As a further solution of the utility model, an exhaust port is opened on one side of the counting box, a cooling fan is fixedly installed in the exhaust port, and air inlets are opened on both sides of the counting box, and dustproof nets are fixedly installed in the two air inlets.
[0011] As a further solution of the utility model, an installation cavity is opened on the workbench, and two rollers are rotatably installed in the installation cavity. Conveyor belts are correspondingly sleeved on the two rollers. A second motor is fixedly installed on one side of the workbench, and the output shaft of the second motor is fixedly connected to one end of any one of the rollers.
[0012] As a further solution of the utility model, a twist handle is fixedly installed on the top end of the adjusting screw, and the two guide plates are both arranged in a trapezoidal shape.
[0013] Compared with the related art, the stacked product counting device provided by the utility model has the following beneficial effects:
[0014] The utility model provides a device for counting stacked products:
[0015] 1. The number of products is counted through the cooperation of the sensor and the counter. The counting operation is relatively simple. The adjusting screw starts to rotate by twisting the handle, thereby driving the baffle to move downward. Finally, the height of the product to be counted is adjusted. The adjustment method is relatively simple and prevents objects from being stacked together during transmission, resulting in inaccurate number counting.
[0016] 2. The baffle is limited by the movement of the slider in the slide slot, thereby improving the stability of the baffle. The output shaft of the first motor drives the bidirectional screw to rotate, thereby driving the guide plate to start moving, thereby limiting the lateral distribution of the product to prevent the sensor from failing to sense the blocked product due to the close lateral distance between two products during transportation, which ultimately leads to inaccurate product quantity statistics and reduces the statistical accuracy of the device;
[0017] 3. The guide plate is supported by an auxiliary rod to improve the stability of the guide plate. The heat in the adjustment box is dissipated by the cooling fan to reduce the probability of damage to the sensor and the counter. The roller is driven to rotate by the output shaft of the second motor, thereby driving the conveyor belt to drive the product to move. The product transportation and adjustment are relatively simple. The guide plate is set in a trapezoidal shape to improve the guiding efficiency of the product, thereby reducing the possibility of product accumulation in the adjustment box. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0019] Figure 1 A schematic diagram of a front cross-sectional structure of a preferred embodiment of the stacked product counting device provided by the utility model;
[0020] Figure 2 A schematic front view of a preferred embodiment of the stacked product counting device provided by the utility model;
[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of the regulating box in the utility model from top view;
[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of the counting box in the utility model from top view;
[0023] Figure 5 for Figure 1 A schematic diagram of the enlarged structure of part A;
[0024] Figure 6 for Figure 3 Schematic diagram of the enlarged structure of part B.
[0025] In the figure: 1. workbench; 2. counting box; 3. sensor; 4. counter; 5. adjustment box; 6. baffle; 7. adjusting screw; 8. slide; 9. slider; 10. guide plate; 11. bidirectional screw; 12. first motor; 13. auxiliary rod; 14. cooling fan; 15. dust net; 16. installation cavity; 17. roller; 18. conveyor belt; 19. second motor. DETAILED DESCRIPTION
[0026] Please refer to Figure 1-Figure 6 ,in, Figure 1 A schematic diagram of a front cross-sectional structure of a preferred embodiment of the stacked product counting device provided by the utility model; Figure 2 A schematic front view of a preferred embodiment of the stacked product counting device provided by the utility model; Figure 3 It is a schematic diagram of the cross-sectional structure of the regulating box in the utility model from top view; Figure 4 It is a schematic diagram of the cross-sectional structure of the counting box in the utility model from top view; Figure 5 for Figure 1 A schematic diagram of the enlarged structure of part A; Figure 6 for Figure 3 Schematic diagram of the enlarged structure of part B.
[0027] The stacked product counting device comprises: a workbench 1; a counting box 2, wherein the counting box 2 is fixedly mounted on the top of the workbench 1; a sensor 3, wherein the sensor 3 is fixedly mounted on the counting box 2; a counter 4, wherein the counter 4 is fixedly mounted on the bottom inner wall of the counting box 2; an adjusting box 5, wherein the adjusting box 5 is fixedly mounted on the top of the workbench 1; a baffle 6, wherein the baffle 6 is slidably mounted in the adjusting box 5; an adjusting screw 7, wherein the adjusting screw 7 is rotatably mounted on the top inner wall of the adjusting box 5, wherein the adjusting screw 7 is threadedly connected to the baffle 6, and the number of products is counted through the cooperation between the sensor 3 and the counter 4, and the counting operation is relatively simple, and the adjusting screw 7 is driven to start rotating by twisting the handle, thereby driving the baffle 6 to move downward, and finally the height of the products to be counted is adjusted according to the height of the products to be counted, and the adjustment method is relatively simple, and it can prevent objects from being stacked together during transmission, thereby preventing the problem of inaccurate number counting.
[0028] Slide grooves 8 are provided on the inner walls on both sides of the adjustment box 5, and sliders 9 are slidably installed in the two slide grooves 8. The two sliders 9 are fixedly connected to the baffle 6. The sliders 9 move in the slide grooves 8 to limit the baffle 6, thereby improving the stability of the baffle 6.
[0029] Two guide plates 10 are slidably installed on the top inner wall of the adjusting box 5, and a bidirectional screw 11 is rotatably installed in the adjusting box 5. The two guide plates 10 are threadedly connected to the bidirectional screw 11, and a first motor 12 is fixedly installed on the outer wall of one side of the adjusting box 5. The output shaft of the first motor 12 is fixedly connected to either end of the bidirectional screw 11. The bidirectional screw 11 is driven to rotate by the output shaft of the first motor 12, thereby driving the guide plate 10 to start moving, thereby limiting the lateral distribution of the product to prevent the sensor 3 from failing to sense the obstructed product due to the close lateral distance between the two products during transportation, which ultimately leads to inaccurate product quantity statistics and reduces the statistical accuracy of the device.
[0030] A plurality of auxiliary rods 13 are fixedly installed in the adjustment box 5 , and the plurality of auxiliary rods 13 all slide through the two guide plates 10 . The auxiliary rods 13 provide auxiliary support to the guide plates 10 , thereby improving the stability of the guide plates 10 .
[0031] An exhaust port is provided on one side of the counting box 2, a cooling fan 14 is fixedly installed in the exhaust port, and air inlets are provided on both sides of the counting box 2, dustproof nets 15 are fixedly installed in both air inlets. The heat dissipation fan 14 dissipates the hot air in the regulating box 5, reducing the probability of damage to the sensor 3 and the counter 4.
[0032] The workbench 1 is provided with an installation cavity 16, in which two rollers 17 are rotatably installed, and conveyor belts 18 are correspondingly sleeved on the two rollers 17. A second motor 19 is fixedly installed on one side of the workbench 1, and the output shaft of the second motor 19 is fixedly connected to one end of any one of the rollers 17. The rollers 17 are driven to rotate by the output shaft of the second motor 19, thereby driving the conveyor belt 18 to drive the product to start moving, and the product transportation and adjustment are relatively simple.
[0033] A twist handle is fixedly installed on the top of the adjusting screw 7, and the two guide plates 10 are both arranged in a trapezoidal shape. The trapezoidal arrangement of the guide plates 10 improves the guiding efficiency of the product, thereby reducing the possibility of product accumulation in the adjusting box 5.
[0034] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.
[0035] The working principle of the stacked product counting device provided by the utility model is as follows:
[0036] This solution also has an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here.
[0037] When in use, first twist the twist handle on the top of the adjusting screw 7, and rotate the twist handle to drive the adjusting screw 7 to start rotating, thereby driving the baffle 6 to move downward, and finally adjusting the height of the product to be counted. The adjustment method is relatively simple and prevents objects from being stacked together during transportation, causing inaccurate quantity counting. When the baffle 6 moves, the slider 9 moves in the slide groove 8 to limit the baffle 6, thereby improving the stability of the baffle 6;
[0038] Then, the first motor 12 is started, and the bidirectional screw 11 is driven to rotate by the output shaft of the first motor 12, thereby driving the guide plate 10 to start moving, so as to limit the lateral distribution of the products, to prevent the problem of inaccurate product quantity counting due to the close lateral distance between two products during transportation, thereby preventing the sensor 3 from failing to sense the blocked products and reducing the statistical accuracy of the device. When the guide plate 10 moves, the auxiliary rod 13 is used to auxiliary support the guide plate 10, thereby improving the stability of the guide plate 10;
[0039] After all adjustments are completed, the products to be counted are placed on the conveyor belt 18, and then the second motor 19 is started. The roller shaft 17 is driven to rotate through the output shaft of the second motor 19, thereby driving the conveyor belt 18 to drive the products to move. The product transportation adjustment is relatively simple. After that, the products are blocked by the baffle plate 6 and limited by the guide plate 10. Finally, the number of products is counted through the cooperation of the sensor 3 and the counter 4. The statistical operation is relatively simple.
[0040] Then, the heat dissipation fan 14 is started to dissipate the heat in the adjustment box 5, thereby reducing the probability of damage to the sensor 3 and the counter 4.
[0041] Compared with the related art, the stacked product counting device provided by the utility model has the following beneficial effects:
[0042] The utility model provides a stacked product counting device, which counts the number of products through the cooperation of the sensor 3 and the counter 4, and the counting operation is relatively simple. The adjusting screw 7 is driven to start rotating by twisting the handle, thereby driving the baffle 6 to move downward, and finally adjusting the height of the product to be counted. The adjustment method is relatively simple, and it can prevent objects from being stacked together during transmission, resulting in inaccurate quantity counting. The baffle 6 is limited by the movement of the slider 9 in the slide groove 8, thereby improving the stability of the baffle 6. The bidirectional screw 11 is driven to rotate by the output shaft of the first motor 12, thereby driving the guide plate 10 to start moving, thereby limiting the lateral distribution of the product, and preventing When the products are being transported, the sensor 3 cannot sense the obstructed products due to the short lateral distance between the two products, which eventually leads to inaccurate product quantity statistics, reducing the statistical accuracy of the device. The guide plate 10 is supported by the auxiliary rod 13 to improve the stability of the guide plate 10. The heat dissipation fan 14 is used to dissipate the heat in the adjustment box 5 to reduce the probability of damage to the sensor 3 and the counter 4. The output shaft of the second motor 19 drives the roller 17 to start rotating, thereby driving the conveyor belt 18 to drive the product to start moving. The product transportation adjustment is relatively simple. The guide plate 10 is arranged in a trapezoidal shape to improve the guiding efficiency of the product, thereby reducing the possibility of product accumulation in the adjustment box 5.
[0043] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0044] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0045] Although the embodiments of the present invention have been shown and described, it is understandable to those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.
Claims
1. A device for counting stacked products, characterized in that: include: Workbench; A counting box, which is fixedly mounted on the top of the workbench; A sensor, wherein the sensor is fixedly mounted on the counting box; A counter, the counter being fixedly mounted on the bottom inner wall of the counting box; An adjustment box, the adjustment box is fixedly installed on the top of the workbench; a baffle plate, the baffle plate being slidably mounted in the regulating box; An adjusting screw is rotatably mounted on the top inner wall of the adjusting box, and the adjusting screw is threadably connected to the baffle.
2. The stacked product counting device according to claim 1, characterized in that: Slide grooves are provided on the inner walls of both sides of the regulating box, and sliding blocks are slidably installed in the two slide grooves, and the two sliding blocks are fixedly connected to the baffle.
3. The stacked product counting device according to claim 1, characterized in that: Two guide plates are slidably installed on the top inner wall of the adjusting box, a bidirectional screw is rotatably installed in the adjusting box, the two guide plates are threadedly connected to the bidirectional screw, a first motor is fixedly installed on the outer wall of one side of the adjusting box, and the output shaft of the first motor is fixedly connected to either end of the bidirectional screw.
4. The stacked product counting device according to claim 3, characterized in that: A plurality of auxiliary rods are fixedly installed in the regulating box, and the plurality of auxiliary rods all slide through the two guide plates.
5. The stacked product counting device according to claim 1, characterized in that: An exhaust port is provided on one side of the counting box, a heat dissipation fan is fixedly installed in the exhaust port, and air inlets are provided on both sides of the counting box, and dustproof nets are fixedly installed in the two air inlets.
6. The stacked product counting device according to claim 1, characterized in that: The workbench is provided with an installation cavity, in which two rollers are rotatably installed, and conveyor belts are correspondingly sleeved on the two rollers. A second motor is fixedly installed on one side of the workbench, and the output shaft of the second motor is fixedly connected to one end of any one of the rollers.
7. The stacked product counting device according to claim 3, characterized in that: A twist handle is fixedly mounted on the top end of the adjusting screw rod, and the two guide plates are both arranged in a trapezoidal shape.