Rotary branching mechanism for enamelling machine

By designing a rotary splitting mechanism for enameled machines, using threaded wire trough and card wire trough structures, combining the sliding cylinder and proximity switch, the interactive entanglement problem of electromagnetic wires during multi-threaded conveying is solved, and the working efficiency and adaptation are improved meets the requirements of different wires.

CN222354828UActive Publication Date: 2025-01-14SHENGMIAO (CHANGZHOU) INTELLIGENT MFG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421175508.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-14
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

In the electromagnetic wire production process, adjacent wires are easily entangled interchangeably during multi-thread delivery, which affects the production process and cannot meet the wiring division requirements of different wires. It is difficult for the prior art to design a rotary wiring division mechanism suitable for different wires.

Method used

A rotary splitting mechanism including a splitting device, a wire disk, a drive shaft, a support rod, a lifting bracket, a sliding table cylinder and a proximity switch is designed, and the splitting of the wire is realized through the threaded wire trough and the clamped wire trough structure. Adaptable, utilizing motors and slide cylinders to improve line splitting efficiency and flexibility.

Benefits of technology

By adding proximity switch to control the number of rotations of the motor and the angle reduction before the line splitting operation, the sliding table cylinder is adapted to various wires, which improves the working efficiency and line splitting accuracy, meets the needs of different wires, and reduces the phenomenon of interactive entanglement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222354828U_ABST
    Figure CN222354828U_ABST
Patent Text Reader

Abstract

The utility model discloses a rotary branching mechanism for an enamelling machine, which comprises a branching device, a wire coil and a transmission shaft, the surface of the branching device is provided with a plurality of thread wire slots, the branching device is clamped on the outer side of the wire coil, and the transmission shaft penetrates through the wire coil; comprising a wire supporting rod, two lifting supports and a supporting shaft, a plurality of wire clamping grooves are formed in the surface of the wire supporting rod, the wire supporting rod is located between the two lifting supports, and the supporting shaft transversely penetrates through the two lifting supports and the center of the wire supporting rod; according to the utility model, the proximity switch is additionally arranged to control the number of rotation turns of the motor and restore the deconcentrator to an angle before the branching operation when the branching operation is completed, so that the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of enameling machines, in particular to a rotary wire splitting mechanism for enameling machines. Background Art

[0002] Electromagnetic wire is an insulated wire used to make coils or windings in electrical products, also known as winding wire, which is usually divided into enameled wire, wrapped wire, enameled wrapped wire and inorganic insulated wire. The uses of electromagnetic wire can be divided into two types: its general use is mainly used in stepper motors, electrical appliances, instruments, transformers, etc., by winding coils to generate electromagnetic effects, and using the principle of electromagnetic induction to achieve the purpose of converting electrical energy into magnetic energy; its special use is applied to electronic components, new energy vehicles and other fields with special characteristics. For example, fine electronic wires are mainly used in the electronics and information industries to realize information transmission, and special wires for new energy vehicles are mainly used in the production and manufacturing of new energy vehicles; therefore, electromagnetic wires must meet a variety of usage and manufacturing process requirements.

[0003] At present, a certain number of conveying devices are used in the production process of electromagnetic wires to ensure the effective output of finished electromagnetic wires. For the electromagnetic wires that meet the product specifications, they also need to be painted using an enamelling machine. In the process of conveying the electromagnetic wires to the enamelling machine, in order to ensure the production process, the electromagnetic wires are usually conveyed in multiple threads. In the prior art, in the process of multi-threaded conveying of the electromagnetic wires, it is easy for adjacent electromagnetic wires to be entangled with each other, which affects the work process to a certain extent, brings inconvenience to people's use, and cannot effectively meet people's use needs.

[0004] In order to solve the above technical problems, the Chinese utility model patent application with publication number CN216671298U discloses that electromagnetic wire is an insulated wire used to manufacture coils or windings in electrical products, also known as winding wire, which is usually divided into enameled wire, wrapped wire, enameled wrapped wire and inorganic insulated wire. The uses of electromagnetic wire can be divided into two types: its general use is mainly used in stepper motors, electrical appliances, instruments, transformers, etc., by winding coils to generate electromagnetic effects, and using the principle of electromagnetic induction to achieve the purpose of converting electrical energy into magnetic energy; its special use is applied to electronic components, new energy vehicles and other fields with special characteristics, such as fine electronic wires are mainly used in the electronics and information industries to realize information transmission, and special wires for new energy vehicles are mainly used in the production and manufacturing of new energy vehicles; and electromagnetic wires must meet a variety of usage and manufacturing process requirements.

[0005] At present, a certain number of conveying devices and equipment are used in the production process of electromagnetic wires to ensure the effective output of finished electromagnetic wires. For the electromagnetic wires that meet the product specifications, they also need to be painted by an enameling machine. In the process of conveying the electromagnetic wires to the enameling machine, in order to ensure the production process, the electromagnetic wires are usually conveyed in multiple threads. In the prior art, in the process of multi-threaded conveying of electromagnetic wires, it is easy for two adjacent electromagnetic wires to be entangled with each other, which affects the work process to a certain extent, brings inconvenience to people's use, and cannot effectively meet people's use needs. This structure solves the problem of wire splitting to a certain extent, but different wires require different wire splitting heights. How to design a rotating wire splitting mechanism for an enameling machine suitable for different wires is a technical problem that technical personnel in this field currently need to solve. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a rotating wire dividing mechanism for an enameling machine, comprising a wire dividing device, a wire reel and a transmission shaft, the wire dividing device having a plurality of threaded wire grooves on its surface, the wire dividing device being clamped on the outside of the wire reel, and the transmission shaft passing through the wire reel; comprising a wire supporting rod, two lifting brackets and a support shaft, the wire supporting rod having a plurality of wire clamping grooves on its surface, the wire supporting rod being located between the two lifting brackets, and the support shaft passing horizontally through the two lifting brackets and the center of the wire supporting rod.

[0007] Preferably, it comprises a motor and a support base, wherein the support base is located between the motor and the line dividing device.

[0008] Preferably, it includes a proximity switch, which is located on the side of the support base and is electrically connected to the branching device.

[0009] Preferably, it comprises a slide cylinder and a wire-drawing support plate, wherein the slide cylinder is located on the side of the wire-drawing support plate.

[0010] Preferably, it includes a limiting base, the limiting base is located at the bottom of the lifting bracket, and one side of the limiting base is fixed to the bottom of the towing wire bracket plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. By adding a proximity switch, the number of motor rotations can be controlled and the angle of the wire splitter can be restored to the angle before the wire splitting operation when the wire splitting operation is completed, thereby improving work efficiency.

[0013] 2. The slide cylinder controls the rise and fall of the wire support plate, making the device adaptable to the needs of various wire distribution. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1It is a three-dimensional diagram of an embodiment of the utility model.

[0015] Figure 2 It is a top view of an embodiment of the utility model.

[0016] Figure 3 It is a top view of the line splitting device according to an embodiment of the utility model.

[0017] Figure 4 This is a top view of the wire support rod according to an embodiment of the utility model.

[0018] In the figure, 1. wire distribution device, 2. wire reel, 3. wire support rod, 4. slide cylinder, 5. motor, 6. proximity switch, 7. wire drag bracket plate, 8. transmission shaft, 9. lifting bracket, 10. support base, 11. limit base, 12. support shaft. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] like Figure 1-4 A rotary wire-splitting mechanism for an enameling machine comprises a wire-splitting device 1, a wire drum 2 and a transmission shaft 8, wherein the surface of the wire-splitting device 1 is provided with a plurality of threaded wire grooves, the wire-splitting device 1 is clamped on the outside of the wire drum, and the transmission shaft 8 passes through the wire drum 2; the mechanism comprises a wire-supporting rod 3, two lifting brackets 9 and a support shaft 12, the surface of the wire-supporting rod 3 is provided with a plurality of wire-clamping grooves, the wire-supporting rod 3 is located between the two lifting brackets 9, and the support shaft 12 passes horizontally through the two lifting brackets 9 and the center of the wire-supporting rod 3; the wire-splitting device is rotated, the threaded wire grooves on the shaft are used to push the wire in a specified direction, and the wire drum pulls the wire to the top of the wire-supporting rod.

[0021] like Figure 1-4 , including a motor 5 and a support base 10, wherein the support base 10 is located between the motor 5 and the wire splitter 1; the motor provides power for the rotation of the spiral wire splitter to ensure stable operation of the device.

[0022] like Figure 1-4 , including a proximity switch 6, which is located on the side of the support base and is electrically connected to the wire splitting device 1; by adding a proximity switch, the number of motor rotations and the angle of the wire splitter before the wire splitting operation are controlled when the wire splitting operation is completed, thereby improving work efficiency.

[0023] like Figure 1-4 , including a slide cylinder 4 and a wire-drawing support plate 7, wherein the slide cylinder 4 is located on the side of the wire-drawing support plate 7; the slide cylinder controls the rise and fall of the wire-supporting plate, so that the device can adapt to the branching requirements of various wires.

[0024] like Figure 1-4 , including a limiting base 11, the limiting base 11 is located at the bottom of the lifting bracket 9, and one side of the limiting base 11 is fixed to the bottom of the towing bracket plate 7; the limiting base limits the lowest point of the lifting bracket to prevent falling and damage, thereby increasing the service life of the device.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rotary wire splitting mechanism for an enameling machine, characterized in that: The invention comprises a wire dividing device (1), a wire drum (2) and a transmission shaft (8), wherein the surface of the wire dividing device (1) is provided with a plurality of threaded wire grooves, the wire dividing device (1) is clamped on the outside of the wire drum, and the transmission shaft (8) passes through the wire drum (2); the invention comprises a wire supporting rod (3), two lifting brackets (9) and a support shaft (12), wherein the surface of the wire supporting rod (3) is provided with a plurality of wire clamping grooves, the wire supporting rod (3) is located between the two lifting brackets (9), and the support shaft (12) passes through the center of the two lifting brackets (9) and the wire supporting rod (3) in a transverse direction.

2. The rotary wire splitting mechanism for an enameling machine according to claim 1, characterized in that: It comprises a motor (5) and a support base (10), wherein the support base (10) is located between the motor (5) and the line dividing device (1).

3. The rotary wire splitting mechanism for an enameling machine according to claim 2, characterized in that: It comprises a proximity switch (6), wherein the proximity switch (6) is located on the side of the support base, and the proximity switch (6) is electrically connected to the line dividing device (1).

4. The rotary wire splitting mechanism for an enameling machine according to claim 3, characterized in that: It comprises a slide cylinder (4) and a cable-drawing support plate (7), wherein the slide cylinder (4) is located on the side of the cable-drawing support plate (7).

5. The rotary wire splitting mechanism for an enameling machine according to claim 4, characterized in that: It comprises a limiting base (11), wherein the limiting base (11) is located at the bottom of the lifting bracket (9), and one side of the limiting base (11) is fixed to the bottom of the towing wire bracket plate (7).

Citation Information

Patent Citations

  • Branching device for electromagnetic wire production enameling machine

    CN216671298U