Production device for coating ultra-long-line resistor
By designing a continuous process of multi-layer coating and packaging machines, the problems of frequent shutdowns and untimely drying in ultra-long-line resistance production are solved, which improves production efficiency and product quality and reduces costs.
Patent Information
- Application Number
- CN202420849503.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-23
AI Technical Summary
During the production process of ultra-long-line resistors, traditional devices need to frequently remove and place resistors, resulting in low production efficiency and untimely drying of the paint, affecting product quality.
A coating ultra-long-line resistance production device was designed, including multiple coating machines and packaging machines, forming a production line to realize the continuous process of coating, baking, cooling, inspection and packaging, and the upper and lower layer structure design is used to save space. And improve production efficiency and product quality through foldback structure and cross-alarm.
Repeated coatings and baking without frequent shutdowns are achieved, which improves production efficiency and product quality, reduces costs, and adapts to different needs through adjustable number of paint machines, saving the cost of overall device replacement.
Smart Images
Figure CN222354852U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of resistor production, in particular to a coating super-long wire resistor production device. Background Art
[0002] Ultra-long wire resistors are a type of resistor that is in wire form and is eventually packaged into a resistor coil. During the production process, ultra-long wire resistors need to be coated on their surface, and the ultra-long resistors need to be repeatedly coated and dried during the production process. Traditional devices need to repeatedly take out and place the ultra-long resistors to complete repeated coating, resulting in low production efficiency. Frequent replacement will also cause the coating on the ultra-long resistors to be untimely dried, affecting product quality. Utility Model Content
[0003] The purpose of the utility model is to provide a coating super-long wire resistor production device in order to overcome the defects of the above-mentioned prior art.
[0004] The purpose of the utility model can be achieved through the following technical solutions:
[0005] A coating production device for ultra-long wire resistors, the device comprising a feeder; a first coating machine, a second coating machine, a third coating machine, a fourth coating machine and a fifth coating machine are sequentially arranged on one side of the feeder; the first coating machine, the second coating machine, the third coating machine, the fourth coating machine and the fifth coating machine are all upper and lower two-layer structures, and the upper layer is provided with the same coating structure and baking structure along the traveling direction of the ultra-long wire resistor; the lower layer of the fourth coating machine is sequentially provided with a first cooling structure, a first detection structure and a second detection structure; the lower layer of the third coating machine is sequentially provided with a color code structure, a foot paint structure and a color code baking structure connected to the lower layer of the second coating machine along the traveling direction of the super-long wire resistor; the lower layer of the second coating machine is also provided with a second cooling structure and a surface coating structure along the traveling direction of the super-long wire resistor; the lower layer of the first coating machine is provided with a surface coating baking structure; a third cooling structure connected to the surface coating baking structure is provided inside the feeder; a packaging machine is provided on the other side of the feeder; and the packaging machine is connected to the third cooling structure.
[0006] Furthermore, the feeder is provided with a hairband unloading structure, a resistor unloading structure and a first straightening structure in sequence along the traveling direction of the ultra-long wire resistor; the first straightening structure is connected to the coating structure of the first coating machine.
[0007] Furthermore, a folding structure for folding back the super-long wire resistor is provided at the tail of the fifth coating machine.
[0008] Furthermore, the packaging machine is provided with a third detection structure, a third straightening structure and a packaging structure in sequence along the traveling direction of the ultra-long wire resistor.
[0009] Furthermore, a second straightening structure is provided between the second detection structure and the color code structure.
[0010] Furthermore, a cross alarm is arranged between the first straightening structure and the coating structure of the first coating machine, between the second straightening structure and the color code structure, and between the third detection structure and the third straightening structure.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] (1) The utility model realizes the coating, baking, cooling, testing, painting and packaging of ultra-long wire resistors in one production line through the coordinated use of a feeder and multiple coating machines and packaging machines, which can greatly save costs; and the upper and lower structural designs of the coating machine can maximize the use of the space of the coating machine, with a small footprint and low cost; multiple coating machines repeatedly coat and bake the ultra-long wire resistors without frequent shutdowns for replacement, thereby improving production efficiency, and baking is timely, thereby improving product quality.
[0013] (2) The coating machine of the utility model is a universal coating machine. The number of coating machines can be increased or decreased according to the actual number of times coating is required. It is easy to use and only the coating machine needs to be adjusted without replacing the entire device, thus saving costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a structural schematic diagram provided by the utility model.
[0015] The numbers in the figure are as follows:
[0016] 1. Feeder; 2. First coating machine; 3. Second coating machine; 4. Third coating machine; 5. Fourth coating machine; 6. Fifth coating machine; 7. Coating structure; 8. Baking structure; 9. First cooling structure; 10. First detection structure; 11. Second detection structure; 12. Color code structure; 13. Foot paint structure; 14. Color code baking structure; 15. Second cooling structure; 16. Surface coating structure; 17. Surface coating baking structure; 18. Third cooling structure; 19. Packaging machine; 20. Hairband unloading structure; 21. Resistor unloading structure; 22. First straightening structure; 23. Return structure 24. Third detection structure 25. Third straightening structure; 26. Packaging structure; 27. Second straightening structure; 28. Cross alarm. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0018] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] Example
[0020] A coating production device for ultra-long wire resistors, the device comprises a feeder 1 and a first coating machine 2, a second coating machine 3, a third coating machine 4, a fourth coating machine 5 and a fifth coating machine 6 which are sequentially arranged on one side of the feeder 1, and can repeatedly coat and bake the ultra-long wire resistors without frequent shutdown for replacement, thereby improving production efficiency, and baking in time, thereby improving product quality, and the coating machine is a universal coating machine, and the number of coating machines can be increased or decreased according to the actual number of times the coating is required, and it is easy to use, and only the coating machine needs to be adjusted, and the entire device does not need to be replaced, thereby saving costs; the first coating machine 2, the second coating machine 3, the third coating machine 4, the fourth coating machine 5 and the fifth coating machine 6 The coating machine 5 and the fifth coating machine 6 are both upper and lower two-layer structures, which can reuse space and save costs; the upper layers are provided with the same coating structure 7 and baking structure 8 along the traveling direction of the super-long wire resistor; the feeder 1 is provided with a hairband unloading structure 20, a resistor unloading structure 21 and a first straightening structure 22 in sequence along the traveling direction of the super-long wire resistor; the first straightening structure 22 is connected to the coating structure 7 of the first coating machine 2; the tail of the fifth coating machine 6 is provided with a folding structure 23, which is used to fold the super-long wire resistor back to the lower structure of the fifth coating machine 6 after coating and baking are completed, so as to continue to move in the opposite direction of the upper structure; the fourth coating machine The lower layer of the installation machine 5 is provided with a first cooling structure 9, a first detection structure 10 and a second detection structure 11 in sequence along the direction of travel of the ultra-long wire resistor; the lower layer of the third coating machine 4 is provided with a color code structure 12, a foot paint structure 13 and a color code baking structure 14 connected to the lower layer of the second coating machine 3 in sequence along the direction of travel of the ultra-long wire resistor; a second straightening structure 27 is provided between the second detection structure 11 and the color code structure 12; the lower layer of the second coating machine 3 is also provided with a second cooling structure 15 and a surface coating structure 16 along the direction of travel of the ultra-long wire resistor; the lower layer of the first coating machine 2 is provided with a surface coating baking structure 17; the feeder 1 is provided with a surface coating baking structure 17 connected to the surface coating baking structure 17; A third cooling structure 18 connected to the structure 17; a packaging machine 19 is arranged on the other side of the feeder 1; the packaging machine 19 is connected to the third cooling structure 18; the packaging machine 19 is provided with a third detection structure 24, a third rolling straightening structure 25 and a packaging structure 26 in sequence along the traveling direction of the super-long wire resistance, and the third detection structure 24 is connected to the third cooling structure 18; a cross alarm 28 is arranged between the first rolling straightening structure 22 and the coating structure 7 of the first coating machine 2, between the second rolling straightening structure 27 and the color code structure 12, and between the third detection structure 24 and the third rolling straightening structure 25, for alarming abnormal situations and reminding the staff to deal with the abnormalities in time.
[0021] The working principle of the utility model is:
[0022] First, the hairband unloading structure 20 provides the hairband of the ultra-long line resistor, and the resistor unloading structure 21 increases the resistor part of the ultra-long line resistor. The hairband and the resistor part arrive at the first straightening structure 22 together for straightening, and then pass through the coating structure 7 and baking structure 8 of the first coating machine 2, the second coating machine 3, the third coating machine 4, the fourth coating machine 5 and the fifth coating machine 6 for repeated coating and baking, and then return to the lower structure through the return structure 23. After the lower layer of the fourth coating machine 5 is cooled by the first cooling structure 9, it is detected by the first detection structure 10 and the second detection structure 11 in turn. If the detection is correct, it enters the second straightening structure 27 for straightening and then enters the color code of the lower layer of the third coating machine 4 Structure 12 performs the color code painting operation, then enters the foot paint structure 13 to apply foot paint, and continues to enter the color code baking structure 14 for baking. The baked ultra-long wire resistor enters the second cooling structure 15 of the lower layer of the second coating machine 3 for cooling, and after cooling, it passes through the surface coating structure 16 for surface painting. After painting, it enters the surface coating baking structure 17 of the lower layer of the first coating machine 2 for baking. After baking, it enters the third cooling structure 18 inside the feeder 1 for cooling, and enters the packaging machine 19 after cooling. In the packaging machine 19, it is successively detected by the third detection structure 24 and straightened by the third straightening structure 25, and then the packaging structure 26 completes the packaging of the ultra-long wire resistor to obtain the packaged painted ultra-long wire resistor.
[0023] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.
Claims
1. A coating ultra-long wire resistor production device, characterized in that: The device comprises a feeder (1); a first coating machine (2), a second coating machine (3), a third coating machine (4), a fourth coating machine (5) and a fifth coating machine (6) are sequentially arranged on one side of the feeder (1); the first coating machine (2), the second coating machine (3), the third coating machine (4), the fourth coating machine (5) and the fifth coating machine (6) are all upper and lower layer structures, and the upper layer is provided with the same coating structure (7) and baking structure (8) along the travel direction of the ultra-long wire resistor; the lower layer of the fourth coating machine (5) is sequentially provided with a first cooling structure (9), a first detection structure (10) and a second detection structure (11) along the travel direction of the ultra-long wire resistor; the The lower layer of the third coating machine (4) is provided with a color code structure (12), a foot paint structure (13) and a color code baking structure (14) connected to the lower layer of the second coating machine (3) in sequence along the direction of travel of the ultra-long wire resistor; the lower layer of the second coating machine (3) is also provided with a second cooling structure (15) and a surface coating structure (16) along the direction of travel of the ultra-long wire resistor; the lower layer of the first coating machine (2) is provided with a surface coating baking structure (17); the feeder (1) is provided with a third cooling structure (18) connected to the surface coating baking structure (17); the other side of the feeder (1) is provided with a packaging machine (19); the packaging machine (19) is connected to the third cooling structure (18).
2. A coating ultra-long wire resistor production device according to claim 1, characterized in that: The feeder (1) is provided with a hairband unloading structure (20), a resistor unloading structure (21) and a first straightening structure (22) in sequence along the traveling direction of the ultra-long wire resistor; the first straightening structure (22) is connected to the coating structure (7) of the first coating machine (2).
3. A coating ultra-long wire resistor production device according to claim 1, characterized in that: The tail of the fifth coating machine (6) is provided with a folding structure (23) for folding back the super-long line resistor.
4. A coating ultra-long wire resistor production device according to claim 2, characterized in that: The packaging machine (19) is provided with a third detection structure (24), a third straightening structure (25) and a packaging structure (26) in sequence along the traveling direction of the ultra-long wire resistor.
5. A coating ultra-long wire resistor production device according to claim 4, characterized in that: A second straightening structure (27) is provided between the second detection structure (11) and the color code structure (12).
6. A coating ultra-long wire resistor production device according to claim 5, characterized in that: Crossover alarms (28) are provided between the first straightening structure (22) and the coating structure (7) of the first coating machine (2), between the second straightening structure (27) and the color code structure (12), and between the third detection structure (24) and the third straightening structure (25).