High-voltage connector, battery pack and vehicle

By designing the installation method of the terminals and connectors of the high-voltage connector on the battery pack cover, the problem of inability to connect after the upper cover is closed is solved, simple installation and good sealing are achieved, and the battery pack housing is avoided The need for punching.

CN222355364UActive Publication Date: 2025-01-14BYD CO LTD +1
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Patent Information

Application Number
CN202323456634.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2025-01-14
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

When installing high-voltage connectors, the internal copper bar or wire harness cannot be connected to the high-voltage connector after the battery pack is closed, resulting in poor sealing and difficult installation. The existing technology requires holes and installation bolts to be drilled in the shell. .

Method used

A high-voltage connector is designed, and its terminals have a connection hole. The connector is connected to the connecting row through the mounting hole in the mounting direction of the cover plate, and is connected to the cover plate through the mounting member. An avoidance hole is provided so that the connector is passed through, avoiding the Open holes in other locations of the battery pack.

Benefits of technology

It realizes simple installation of high-voltage connectors and good sealing of the battery pack, reducing installation difficulty and maintaining sealing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a high-voltage connector, a battery pack and a vehicle, the high-voltage connector is used for being mounted on a cover plate of the battery pack, a mounting hole is formed in the cover plate, the high-voltage connector comprises a terminal, a first end of the terminal is provided with a connecting hole so as to be electrically connected with a connecting bar in the battery pack; the extension direction of the first end of the connecting piece is parallel to the cover plate, so that the connecting piece can penetrate through the mounting hole along the assembly direction of the cover plate, and the terminal is connected with the connecting bar through the connecting hole; and the terminal is used for being connected with the cover plate through the mounting piece, and the mounting piece is provided with an avoiding hole which is coaxial with the connecting hole, so that the connecting piece can penetrate through the avoiding hole. The connecting piece can penetrate through the mounting hole and the avoiding hole in the assembling direction of the connecting piece and the cover plate, the first end is connected with the connecting row through the connecting hole, mounting is easy, and holes do not need to be formed in other positions of the battery pack.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of high-voltage connectors, and in particular, to a high-voltage connector, a battery pack, and a vehicle. Background Art

[0002] As an important power source for the vehicle, the battery pack is equipped with a high-voltage connector on the outside of the battery pack. The battery pack is suitable for transmitting electrical energy to the electrical parts of the vehicle through the high-voltage connector to ensure the normal operation of all components of the vehicle.

[0003] In the technical field of the industry, when installing high-voltage connectors, first install the high-voltage connectors one by one on the battery pack shell, then connect the copper busbar or wiring harness inside the battery pack to the high-voltage connector, and finally connect the electrical components of the vehicle to the high-voltage connector through the high-voltage plug to realize the battery pack to supply power to the electrical components of the vehicle. In some cases, the high-voltage connector needs to be installed on the upper cover of the battery pack. After closing the upper cover of the battery pack, the seal is completed, and the copper busbar or wiring harness inside the battery pack cannot be connected to the high-voltage connector, and the battery pack cannot supply power to the electrical components. The solution given in the relevant technology is: open a mounting hole on the upper cover, and extend the terminal of the high-voltage connector into the mounting hole. However, the terminal in the relevant technology is arranged vertically with the cover plate, which makes it impossible to connect the terminal to the copper busbar through the mounting hole installation bolt, and can only be installed by drilling holes in the battery pack shell for bolt installation, which will cause the sealing of the shell to deteriorate and the installation is more difficult. Utility Model Content

[0004] The purpose of the present disclosure is to provide a high-voltage connector, a battery pack and a vehicle, which can solve the above-mentioned technical problems.

[0005] In order to achieve the above-mentioned purpose, the present disclosure provides a high-voltage connector for being installed on a cover plate of a battery pack, wherein a mounting hole is provided on the cover plate, and the high-voltage connector comprises: a terminal, wherein a first end of the terminal is provided with a connecting hole for electrically connecting to a connecting row inside the battery pack; a connecting piece, wherein an extension direction of the first end is parallel to the cover plate so that the connecting piece can pass through the mounting hole along an assembly direction of the cover plate, and the terminal is connected to the connecting row through the connecting hole; and a mounting piece, wherein the terminal is used to be connected to the cover plate through the mounting piece, and the mounting piece is provided with an avoidance hole coaxially arranged with the connecting hole for the connecting piece to pass through.

[0006] Optionally, the terminal is constructed in an L shape, and a second end opposite to the first end passes through the mounting hole in a direction perpendicular to the cover plate to be connected to the wiring terminal.

[0007] Optionally, the high-voltage connector also includes a wiring terminal, which includes a box body, a cable and a plug part, the plug part is arranged at one end of the box body, one end of the cable extends into the box body and is electrically connected to the plug part, and the plug part is electrically connected to the terminal and is used to be installed on the cover plate.

[0008] Optionally, the plug portion includes a conductive slot for inserting the second end, wherein the conductive slot extends in the same direction as the second end and is electrically connected to the cable.

[0009] Optionally, the high voltage connector further comprises a positioning portion for positioning the plug portion.

[0010] Optionally, the positioning portion includes a first sleeve arranged on the outside of the second end and a positioning groove arranged on the outside of the conductive slot, and when the terminal is plugged into the conductive slot, the first sleeve is sleeved outside the conductive slot and extends into the positioning groove.

[0011] Optionally, a second sleeve is provided on one side of the mounting member close to the wiring terminal and is circumferentially arranged outside the avoidance hole. The plug portion also includes a sealing plug. When the terminal is connected to the wiring terminal, the sealing plug is inserted into the second sleeve to seal the avoidance hole.

[0012] Optionally, a first sealing ring is provided on one side of the mounting member close to the terminal and is circumferentially arranged on the edge of the mounting member, the first sealing ring protrudes from the mounting member to contact the inner wall of the mounting hole, and the plug part also includes a flange and a second sealing ring, the flange is connected to the box body, the second sealing ring is circumferentially arranged on one side edge of the flange close to the mounting member, and the second sealing ring protrudes from the flange to contact the inner wall of the mounting hole.

[0013] The second object of the present disclosure is to provide a battery pack, comprising: a shell having an opening on one side thereof; a connection row arranged in the shell; a cover plate arranged at the opening; and the above-mentioned high-voltage connector, which is arranged on the cover plate and electrically connected to the connection row.

[0014] A third object of the present disclosure is to provide a vehicle, comprising: the above-mentioned battery pack.

[0015] Through the above technical solution, in the high-voltage connector provided by the present invention, the terminal is fixed at the mounting hole of the cover plate through the mounting piece, the first end of the terminal is electrically connected to the connecting row inside the battery pack, the first end is arranged parallel to the cover plate, and an avoidance hole coaxially arranged with the connecting hole is provided on the mounting piece, so that the connecting piece can pass through the mounting hole and the avoidance hole along the direction of assembly with the cover plate and connect the first end to the connecting row through the connecting hole, which is simple to install and does not require opening holes in other positions of the battery pack.

[0016] Other features and advantages of the present disclosure will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present disclosure and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present disclosure but do not constitute a limitation of the present disclosure. In the accompanying drawings:

[0018] Figure 1 is a schematic diagram of the structure of the high voltage connector disclosed in the present invention;

[0019] Figure 2 is a schematic diagram of the structure of the mounting member in the present disclosure;

[0020] Figure 3 is a schematic structural diagram of the mounting member in the present disclosure from another angle;

[0021] Figure 4 is a schematic diagram of the structure of the terminal in the present disclosure;

[0022] Figure 5 is an exploded view of the battery pack in the present disclosure.

[0023] Description of Reference Numerals

[0024] 1. Mounting piece; 11. Avoidance hole; 2. Terminal; 21. First end; 22. Second end; 23. Connection hole; 3. Wiring terminal; 31. Box body; 32. Plug part; 321. Flange; 322. Second sealing ring; 323. Sealing plug; 324. Conductive slot; 33. Cable; 4. Positioning part; 41. First sleeve; 42. Positioning groove; 5. Second sleeve; 6. First sealing ring; 7. Cover plate; 71. Mounting hole; 8. Shell; 9. Connecting row; 10. Connecting piece. DETAILED DESCRIPTION

[0025] The specific implementation of the present disclosure is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described herein is only used to illustrate and explain the present disclosure, and is not used to limit the present disclosure.

[0026] In the present disclosure, unless otherwise stated, the directional words used, such as "upper, lower, higher, and lower", generally refer to the upper, lower, higher, and lower positions of the corresponding parts in the direction of gravity when in use, and "inside and outside" refer to the inside and outside relative to the outline of the parts or structures themselves. In addition, it should be noted that the terms used, such as "first, second", etc., are used to distinguish one element from another and do not have order or importance. In addition, in the description with reference to the drawings, the same mark in different drawings represents the same element.

[0027] The present disclosure provides a high-voltage connector for installation on a cover plate 7 of a battery pack, wherein a mounting hole 71 is provided on the cover plate 7, and the high-voltage connector comprises: a terminal 2, wherein a first end 21 of the terminal 2 is provided with a connection hole 23 for electrical connection with a connection row 9 inside the battery pack; a connector 10, wherein an extension direction of the first end 21 is parallel to the cover plate 7 so that the connector 10 can pass through the mounting hole 71 along an assembly direction of the cover plate 7, and connect the terminal 2 with the connection row 9 through the connection hole 23; and a mounting member 1, wherein the terminal 2 is used to be connected to the cover plate 7 through the mounting member 1, and the mounting member 1 is provided with an avoidance hole 11 coaxially arranged with the connection hole 23 for the connector 10 to pass through.

[0028] Through the above technical scheme, in the high-voltage connector provided by the present invention, the terminal 2 is fixed at the mounting hole 71 of the cover plate 7 by the mounting member 1. For example, the mounting member 1 can be a mounting plate. The first end 21 of the terminal 2 is electrically connected to the connecting row 9 inside the battery pack. The terminal 2 and the connecting row 9 are both constructed of conductive metal materials. For example, the connecting row 9 is a copper row, and the copper row is provided with a through hole corresponding to the connecting hole 23. The first end 21 is arranged parallel to the cover plate 7, and the mounting member 1 is provided with an avoidance hole 11 coaxially arranged with the connecting hole 23. In this way, the connecting member 10 can pass through the mounting hole 71 and the avoidance hole 11 along the direction of assembly with the cover plate 7 and connect the first end 21 to the connecting row 9 through the connecting hole 23. The installation is simple and there is no need to open holes in other positions of the battery pack. The assembly direction of the cover plate 7 is the direction in which the cover plate 7 is closed from top to bottom when the opening of the battery pack is facing upward. At this time, the connecting member 10 is vertically arranged to the cover plate 7. The connecting member 10 can be a bolt. The diameter of the avoidance hole 11 is larger than the diameter of the bolt at the largest point, so that the bolt can completely pass through the avoidance hole 11 and connect with the connecting hole 23. The connecting hole 23 and the through hole are both threaded holes.

[0029] As an optional implementation, Figure 1-3 and Figure 5 As shown, the terminal 2 is constructed in an L shape, and the second end 22 opposite to the first end 21 passes through the mounting hole 71 in a direction perpendicular to the cover plate 7. The high-voltage connector also includes a terminal 3, and the second end 22 is connected to the terminal 3 so that the terminal 3 can be plugged with the terminal 2 along the assembly direction of the cover plate 7 to complete conductivity, and the second end 22 passes through the mounting hole 71, and there is no need to open holes in other positions.

[0030] As an optional implementation, Figure 1-5 As shown, the terminal 3 includes a box body 31, a cable 33 and a plug part 32. The plug part 32 is arranged at one end of the box body 31, for example, it can be arranged on the side of the box body 31, so that after the plug part 32 is plugged into the terminal 2, the box body 31 extends along the surface of the cover plate 7 to reduce the occupied space. One end of the cable 33 extends into the box body 31 and is electrically connected to the plug part 32, and the other end is connected to the electrical parts of the vehicle. A detachable tail cover can be provided at the end of the box body 31 away from the plug part 32, which can open and close the box body 31. The plug part 32 is electrically connected to the second end 22 and is used to be installed on the cover plate 7. After the plug part 32 is plugged into the second end 22, it is connected to the cover plate 7 by bolts to fix the terminal 3 to prevent it from falling off.

[0031] Alternatively, if Figure 4 As shown, the plug portion 32 includes a conductive slot 324 for inserting the second end 22, the conductive slot 324 extends in the same direction as the second end 22 and is electrically connected to the cable 33, the conductive slot 324 extends in the same direction as the second end 22 so that the plug portion 32 can be plugged into the terminal 2 along the assembly direction of the cover plate 7, the second end 22 is plugged into the conductive slot 324 and the conductive slot 324 is electrically connected to the cable 33, so that the battery pack can supply power to the vehicle's electrical components through the cable 33.

[0032] In addition, if Figure 2-4 As shown, the high-voltage connector also includes a positioning portion 4 for positioning the plug portion 32. The positioning portion 4 can position the plug portion 32 when it is plugged into the terminal 2, so that the plug portion 32 can be accurately connected to the terminal 2 and prevent shaking and deviation when the plug portion 32 is installed on the cover plate 7.

[0033] The positioning portion 4 includes a first sleeve 41 disposed outside the second end 22 and a positioning groove 42 disposed outside the conductive slot 324. When the terminal 2 is plugged into the conductive slot 324, the first sleeve 41 is sleeved outside the conductive slot 324 and extends into the positioning groove 42. The conductive slot 324 and the terminal 2 are provided with at least two. The periphery of each conductive slot 324 is provided with an outer peripheral wall for protection. The first sleeve 41 is sleeved outside the outer peripheral wall for positioning. The first sleeve 41 extends into the positioning groove 42 for secondary positioning. It can also reduce the distance between the plug portion 32 and the mounting member 1 while ensuring the depth of the terminal 2 inserted into the conductive slot 324, so as to reduce the height of the terminal 3. In other embodiments, a positioning column can be provided on one of the mounting member 1 and the plug portion 32, and a positioning hole can be provided on the other.

[0034] Alternatively, if Figure 2 and Figure 4As shown, a second sleeve 5 is provided on one side of the mounting member 1 close to the terminal 3 and is circumferentially arranged on the outside of the avoidance hole 11. The plug portion 32 also includes a sealing plug 323. When the terminal 2 is connected to the terminal 3, the sealing plug 323 is inserted into the second sleeve 5 to seal the avoidance hole 11. The sealing plug 323 is coaxially arranged with the second sleeve 5. The second sleeve 5 can increase the contact area with the sealing plug 323 and enhance the sealing effect. After the connector 10 passes through the avoidance hole 11 to connect the terminal 2 with the connecting row 9, the avoidance hole 11 can be sealed by the sealing plug 323 and the second sleeve 5, which can also play a positioning role.

[0035] Alternatively, if Figure 2 and Figure 4 As shown, a first sealing ring 6 is circumferentially arranged on the edge of the mounting member 1 on one side of the mounting member 1 close to the terminal 3, and the first sealing ring 6 protrudes from the mounting member 1 to contact the inner wall of the mounting hole 71. The plug portion 32 also includes a flange 321 and a second sealing ring 322. The flange 321 is connected to the box body 31, and the second sealing ring 322 is circumferentially arranged on the edge of one side of the flange 321 close to the mounting member 1. The second sealing ring 322 protrudes from the flange 321 to contact the inner wall of the mounting hole 71. The mounting member 1 is sealed with the mounting hole 71 through the first sealing ring 6, and the plug portion 32 is sealed with the mounting hole 71 through the second sealing ring 322, thereby sealing the mounting hole 71 and increasing the sealing performance of the battery pack.

[0036] like Figure 5 As shown, the second object of the present disclosure is to provide a battery pack, comprising: a shell 8, one side of which is provided with an opening; a connection row 9, which is arranged in the shell 8 and is electrically connected to the pole core in the shell 8; a cover plate 7, which is arranged at the opening; and the above-mentioned high-voltage connector, the high-voltage connector is arranged on the cover plate 7 and is electrically connected to the connection row 9. When installing the high-voltage connector, the connector 10 can pass through the mounting hole 71 and the avoidance hole 11 along the direction of assembly with the cover plate 7 and connect the first end 21 to the connection row 9 through the connection hole 23. The installation is simple and there is no need to open holes in other positions of the battery pack.

[0037] The third object of the present disclosure is to provide a vehicle, comprising: the above-mentioned battery pack, which can make the installation of the high-voltage connector more convenient and the sealing of the battery pack better.

[0038] In actual use, the terminal 2 is integrally arranged with the mounting member 1 or the terminal 2 is first mounted on the mounting member 1, and then the mounting member 1 is mounted under the cover 7, that is, on the side close to the shell 8, by bolts. This can reduce the overall height of the high-voltage connector. At this time, the cover 7 is connected to the shell 8. After the cover 7 is installed, the connecting member 10 is passed through the mounting hole 71 and the avoidance hole 11 to connect the terminal 2 to the connecting row 9. Finally, the plug part 32 is plugged into the terminal 2 and the flange 321 is connected to the cover 7 by bolts.

[0039] The preferred embodiments of the present disclosure are described in detail above in conjunction with the accompanying drawings; however, the present disclosure is not limited to the specific details in the above embodiments. Within the technical concept of the present disclosure, a variety of simple modifications can be made to the technical solution of the present disclosure, and these simple modifications all fall within the protection scope of the present disclosure.

[0040] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present disclosure will not further describe various possible combinations.

[0041] In addition, various embodiments of the present disclosure may be arbitrarily combined, and as long as they do not violate the concept of the present disclosure, they should also be regarded as the contents disclosed by the present disclosure.

Claims

1. A high-voltage connector, used for mounting on a cover plate of a battery pack, wherein the cover plate is provided with a mounting hole, characterized in that: The high voltage connector comprises: A terminal, a first end of which is provided with a connection hole for electrically connecting to a connection bar inside the battery pack; A connecting member, wherein the extending direction of the first end is parallel to the cover plate so that the connecting member can pass through the mounting hole along the assembly direction of the cover plate and connect the terminal to the connecting row through the connecting hole; and The terminal is used to be connected to the cover plate through the mounting member, and the mounting member is provided with an avoidance hole coaxially arranged with the connecting hole for the connecting member to pass through.

2. The high voltage connector according to claim 1, characterized in that: The terminal is configured in an L shape, and a second end opposite to the first end passes through the mounting hole in a direction perpendicular to the cover plate.

3. The high voltage connector according to claim 2, characterized in that: The high-voltage connector also includes a wiring terminal, which includes a box body, a cable and a plug part. The plug part is arranged at one end of the box body, one end of the cable extends into the box body and is electrically connected to the plug part, and the plug part is electrically connected to the second end and is used to be installed on the cover plate.

4. The high voltage connector according to claim 3, characterized in that: The plug portion includes a conductive slot for inserting the second end, wherein the conductive slot extends in the same direction as the second end and is electrically connected to the cable.

5. The high voltage connector according to claim 4, characterized in that: The high voltage connector further includes a positioning portion for positioning the plug portion.

6. The high voltage connector according to claim 5, characterized in that: The positioning portion includes a first sleeve arranged outside the second end and a positioning groove arranged outside the conductive slot. When the terminal is plugged into the conductive slot, the first sleeve is sleeved outside the conductive slot and extends into the positioning groove.

7. The high voltage connector according to claim 3, characterized in that: A second sleeve is provided on one side of the mounting member close to the wiring terminal and is circumferentially arranged outside the avoidance hole. The plug portion also includes a sealing plug. When the terminal is connected to the wiring terminal, the sealing plug is inserted into the second sleeve to seal the avoidance hole.

8. The high voltage connector according to claim 3, characterized in that: A first sealing ring is provided on one side of the mounting member close to the terminal and is circumferentially arranged on the edge of the mounting member, and the first sealing ring protrudes from the mounting member to contact the inner wall of the mounting hole. The plug part also includes a flange and a second sealing ring, and the flange is connected to the box body. The second sealing ring is circumferentially arranged on an edge of one side of the flange close to the mounting member, and the second sealing ring protrudes from the flange to contact the inner wall of the mounting hole.

9. A battery pack, characterized in that: include: A housing having an opening on one side thereof; A connecting row is arranged in the housing; A cover plate, arranged at the opening; as well as According to any one of claims 1 to 8, the high-voltage connector is arranged on the cover plate and is electrically connected to the connection bar.

10. A vehicle, characterized in that: include: The battery pack according to claim 9.