Distribution box assembling workbench

By designing the assembly workbench of the distribution box with the oblique brace set and the mobile beam structure, the problems of inefficient production and unstable equipment caused by customization in the production of distribution box are solved, and the stable placement and efficient assembly of the distribution box are achieved. , in line with ergonomics and lean production concepts.

CN222355807UActive Publication Date: 2025-01-14NANJING DAQO ELECTRIC CO LTD +1
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Patent Information

Application Number
CN202420388758.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-01-14
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

In the production of existing distribution boxes, due to the high degree of customization, it is difficult to achieve standardized production, resulting in low production efficiency, and unstable adjustment devices, resulting in unstable distribution boxes, which reduces assembly efficiency.

Method used

A distribution box assembly workbench is designed, adopting a diagonal support group and a moving beam structure. The diagonal support group is formed by a fixed angle plate on the top and a fixed transverse support in the middle. The moving beam can be disassembled and fixed after an inclination angle. Suitable for the production of distribution boxes of various sizes, enabling rapid disassembly and assembly and height adjustment.

Benefits of technology

It realizes the stable placement of the distribution box, conforms to the ergonomic perspective, facilitates assembly of production personnel, improves production efficiency, and conforms to the concept of lean production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a distribution box assembling workbench, and belongs to the technical field of electrical equipment. The structure of the utility model comprises diagonal bracing piece groups which are symmetrically arranged left and right, a fixed beam which is positioned at the upper part and a box body supporting plate which is positioned at the lower part are arranged between the diagonal bracing piece groups, and each diagonal bracing piece group consists of a pair of diagonal bracings which are of a triangular structure and are formed by a top fixed angle plate and a middle fixed transverse support. The utility model has the beneficial effects that the structure is simple, firm and stable; the heights of all the distribution box supporting pieces are adjustable, and the movable beams can be quickly disassembled and assembled, so that the device is suitable for production of distribution boxes of various sizes and can be placed on two sides; the distribution box can be obliquely placed through the workbench, the angle conforms to ergonomics, assembly is facilitated for production personnel, and the lean production concept is met.
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Description

Technical Field

[0001] The utility model relates to an assembly workbench for a distribution box, belonging to the technical field of electrical equipment. Background Art

[0002] Distribution boxes are widely used in the field of power distribution due to their small size, easy installation, and high degree of customization. However, for distribution box manufacturers, it is difficult to achieve standardized production due to the high degree of customization, resulting in low production efficiency. For example, in the installation and wiring of electrical components, the placement of the distribution box has a great impact on production efficiency. The conventional practice is to place the distribution box horizontally on the ground, and production personnel have to bend over and squat for a long time to work, which leads to low production efficiency. This method runs counter to the concept of lean production. There are also existing workbenches that adjust the overall angle of the frame through an adjustment device, but the adjustment device is prone to instability during long-term use, resulting in the distribution box being placed unsteadily, reducing assembly efficiency. Utility Model Content

[0003] The purpose of the utility model is to propose a distribution box assembly workbench to solve the problems existing in the prior art. The distribution box can be placed at an angle that conforms to ergonomics, the placement of the distribution box is adjustable, the assembly is firm, and the distribution box is suitable for the production of distribution boxes of various sizes.

[0004] In order to achieve the above purpose, the utility model provides a distribution box assembly workbench, including a diagonal brace group arranged symmetrically on the left and right, with a fixed beam located at the top and a box body support plate located at the bottom between the diagonal brace group, and the diagonal brace group is composed of a pair of top fixed angle plates and a middle fixed horizontal support to form a triangular structure of diagonal braces.

[0005] A movable beam is also arranged between the diagonal brace groups.

[0006] The cross-sections of the diagonal braces, transverse braces, fixed beams and movable beams are all "C" shaped.

[0007] The bottom of the diagonal brace has a chamfered surface that fits the ground, the front and back of the diagonal brace are evenly distributed with modular holes for fixing beams and hanging holes for movable beams, and the side of the diagonal brace is provided with fixing holes connected to the fixed angle plate and the horizontal support. The hanging holes are oblong holes.

[0008] The cross section of the fixed angle plate is trapezoidal, and the surface is provided with angle plate fixing holes that match the fixing holes on the side surfaces of the diagonal brace.

[0009] The two sides of the front of the transverse support are provided with transverse support fixing holes, and the two sides of the front of the fixed beam are provided with fixing beam fixing holes.

[0010] The two sides of the moving beam are provided with mounting angles matched with the mounting holes of the moving beam, so that the moving beam can be disassembled and installed after being tilted at a certain angle. After installation, the moving beam is fixed by its own gravity and the positioning of the mounting holes of the moving beam. The moving beam can be quickly disassembled and assembled without the need for screw fixation, and the installation height can be adjusted at any time according to the size of the distribution box.

[0011] The cross section of the box support plate is "L" shaped, and support plate fixing holes are arranged on both sides of the front. The outer edge of the box support plate is bent to facilitate supporting the distribution box.

[0012] The beneficial effects of the utility model are simple structure, easy assembly, firmness and stability; all distribution box support parts are height-adjustable, and the movable beam can be quickly disassembled and assembled, which is suitable for the production of distribution boxes of various sizes and can be placed on both sides; the workbench can tilt the distribution box, and the angle is ergonomic, which is convenient for production personnel to assemble and conforms to the lean production concept. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described below in conjunction with the accompanying drawings.

[0014] Figure 1 It is a structural schematic diagram of an embodiment of the utility model.

[0015] Figure 2 for Figure 1 Reference diagram for usage status.

[0016] Figure 3 for Figure 1 Schematic diagram of the structure of the middle diagonal brace.

[0017] Figure 4 for Figure 1 Schematic diagram of the structure of the fixed angle plate.

[0018] Figure 5 for Figure 1 Schematic diagram of the structure of the central cross support.

[0019] Figure 6 for Figure 1 Schematic diagram of the structure of the fixed beam.

[0020] Figure 7 for Figure 1 Schematic diagram of the structure of the moving beam.

[0021] Figure 8 for Figure 1 Schematic diagram of the structure of the middle box pallet. DETAILED DESCRIPTION Example

[0022] The structure of this embodiment is as follows Figure 1-8As shown, a distribution box assembly workbench includes a diagonal brace group symmetrically arranged on the left and right, a fixed beam 4 located at the top and a box support plate 6 located at the bottom are arranged between the diagonal brace groups, and the diagonal brace group is composed of a pair of top fixed angle plates 2 and a middle fixed cross support 3 to form a triangular structure of the diagonal brace 1. There is also a moving beam 5 between the diagonal brace groups. The specific structure and function of each component are as follows:

[0023] The diagonal brace 1 is bent from sheet metal material in a "C" shape, with a chamfered surface 1-1 at the bottom. After assembly, it contacts the ground to fix the angle between the workbench and the bottom surface; fixed beam fixing module holes 1-2 are provided on the front and back sides for installing the fixed beam 4 and the box support plate 6, and the installation height can be adjusted up and down; movable beam hanging module holes 1-3 are provided on the front and back sides, which are oblong holes, cooperating with the hanging angles 5-1 on both sides of the movable beam 5, so that the movable beam 5 can be hung on the diagonal brace 1, and the installation height can be adjusted up and down; fixed holes 1-4 are provided on the side, cooperating with the fixed angle plate 2 and the cross support 3 to play a fixing role.

[0024] The fixed angle plate 2 is formed by bending a sheet metal material, and is provided with an angle plate fixing hole 2-1 on the front side, which cooperates with the fixing hole 1-4 on the side of the diagonal support 1 to play a fixing role.

[0025] The transverse support 3 is formed by bending a sheet metal material and is in a "C" shape. Both sides of the front side are provided with transverse support fixing holes 3-1, which cooperate with the fixing holes 1-4 on the side of the diagonal support 1 to play a fixing role.

[0026] The fixing beam 4 is formed by bending a sheet metal material and is in a "C" shape. The two sides of the front side are provided with fixing holes 4-1 for fixing the beam, which cooperate with the fixing holes 1-4 on the side of the diagonal brace 1 to play a fixing role.

[0027] The moving beam 5 is formed by bending a sheet metal material in a "C" shape, with mounting angles 5-1 on both sides, the size of which matches the mounting modulus holes 1-3 of the moving beam on the front and back of the diagonal support 1, so that the moving beam 5 can be disassembled and installed after being tilted at a certain angle. After installation, the moving beam 5 is fixed by its own gravity and the positioning of the mounting modulus holes 1-3 of the moving beam. After installation, the fixed beam 4 and the moving beam 5 can both play a role in supporting the distribution box 7.

[0028] The box support plate 6 is formed by bending sheet metal material in an "L" shape, and support plate fixing holes 6-1 are provided on both sides of the front, which cooperate with the fixing holes 1-4 on the side of the diagonal support 1 to play a fixing role; the main body is provided with a bend 6-2, which plays a role in supporting the distribution box 7 after the box support plate 6 is fixed.

[0029] When in use, the height of all distribution box supports can be adjusted, and the movable beam 5 can be quickly disassembled and assembled, which is suitable for the production of distribution boxes of various sizes and can be placed on both sides; the workbench can tilt the distribution box, and the angle is ergonomic, which is convenient for production personnel to assemble, and the overall triangular structure makes the workbench more stable and improves assembly efficiency.

[0030] In addition to the above embodiments, the present invention may also have other implementations. Any technical solution formed by equivalent replacement or equivalent transformation falls within the protection scope required by the present invention.

Claims

1. A distribution box assembly workbench, characterized in that: It comprises a diagonal brace component group which is arranged symmetrically on the left and right, wherein a fixed beam at the top and a box support plate at the bottom are arranged between the diagonal brace component groups, and the diagonal brace component group is composed of a pair of top fixed angle plates and a middle fixed horizontal support to form a triangular structure of diagonal braces.

2. The distribution box assembly workbench according to claim 1, characterized in that: A movable beam is also arranged between the diagonal brace groups.

3. The distribution box assembly workbench according to claim 2, characterized in that: The cross-sections of the diagonal braces, transverse braces, fixed beams and movable beams are all "C" shaped.

4. The distribution box assembly workbench according to claim 1, characterized in that: The bottom of the diagonal brace has a beveled surface, the front and back sides of the diagonal brace are evenly distributed with modular holes for fixing beams and holes for hanging movable beams, and the sides of the diagonal brace are provided with fixing holes connected with fixed angle plates and transverse supports.

5. The distribution box assembly workbench according to claim 4, characterized in that: The hanging hole is an oblong hole.

6. The distribution box assembly workbench according to claim 1, characterized in that: The cross section of the fixed angle plate is trapezoidal, and the surface is provided with angle plate fixing holes that match the fixing holes on the side surfaces of the diagonal brace.

7. The distribution box assembly workbench according to claim 1, characterized in that: The two sides of the front of the transverse support are provided with transverse support fixing holes, and the two sides of the front of the fixed beam are provided with fixing beam fixing holes.

8. The distribution box assembly workbench according to claim 2, characterized in that: Both sides of the moving beam are provided with hanging angles matched with the hanging holes of the moving beam.

9. The distribution box assembly workbench according to claim 1, characterized in that: The cross section of the box support plate is "L" shaped, and support plate fixing holes are provided on both sides of the front.

10. The distribution box assembly workbench according to claim 9, characterized in that: The outer edge of the box support plate is bent.