Pickled vegetable raw material sorting and cleaning production line
By designing the pickle raw material sorting and cleaning production line, using equipment such as first-level cleaning tank, rolling screen cage, spray tray and sorting roller, multiple cleaning and automatic sorting of pickle raw materials are achieved, and the low efficiency of manual cleaning and sorting is solved The problem of improving work efficiency and automation.
Patent Information
- Application Number
- CN202420821293.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The cleaning and sorting of existing pickle raw materials mainly relies on manual labor, resulting in large workload and low efficiency.
A pickle raw material sorting and cleaning production line is designed, including a first-level cleaning tank, rolling screen cage, spray tray, sorting roller and aggregate trough. Through multiple cleaning and automatic sorting, the pickle raw material is cleaned and sorted. Reduce manual participation.
It realizes multiple cleaning and sorting of pickled raw materials, simple operation and high degree of automation, reduces personnel workload and improves work efficiency.
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Figure CN222357209U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pickle production, in particular to a pickle raw material sorting and cleaning production line. Background Art
[0002] During the pickling process, the appearance and composition of pickles undergo complex changes. These changes can be divided into two aspects: osmosis and fermentation (see food pickling and preservation). Osmosis uses the high osmotic pressure of salt to prevent the growth and development of microorganisms. The higher the salt concentration when pickling vegetables, the better the antiseptic effect. However, high-concentration salt solutions will cause strong osmosis, and vegetables will shrink due to the sudden loss of water in the cells. To avoid shrinkage, salt can be added in layers. The concentration of salt water used varies depending on the type of vegetable.
[0003] In the prior art, before making pickles from raw materials, the pickles generally need to be cleaned to remove dirt on the raw materials, and then the raw materials are sorted to meet the needs of different qualities. However, the existing cleaning and sorting are mostly done by personnel, which has a large workload and low efficiency. Utility Model Content
[0004] The utility model aims to provide a pickle raw material sorting and cleaning production line to overcome the above problems or at least partially solve the above problems.
[0005] In order to achieve the above-mentioned purpose, the technical solution of the utility model is specifically implemented as follows:
[0006] The utility model provides a pickle raw material sorting and cleaning production line, comprising a primary cleaning pool and a secondary cleaning pool, wherein a first conveyor belt and a rolling screen cage are respectively arranged inside the primary cleaning pool, wherein the rolling screen cage is arranged at the upper left portion of the first conveyor belt, a second conveyor belt is arranged at the lower right portion of the first conveyor belt, the second conveyor belt is arranged above the secondary cleaning pool, and a spray plate is also arranged above the first conveyor belt, the spray plate is connected to the secondary cleaning pool through a pipeline, a collecting trough for collecting pickle raw materials is arranged at the lower right portion of the second conveyor belt, a third conveyor belt is arranged at the lower side of the collecting trough, a support frame is arranged at the lower side of the third conveyor belt, a plurality of sorting rollers are arranged inside the support frame, and a plurality of material sorting and collecting cages are arranged below the support frame.
[0007] The rolling screen cage has a structure with a small left side and a large right side, and a discharge port is opened at the lower right side of the rolling screen cage, and is driven by a driving motor. A plurality of inner grooves for conveying pickles are opened at equal intervals on the third conveyor belt.
[0008] As a further solution of the utility model, a drive motor 1 is fixedly connected to the left side of the first-level cleaning tank, a conveying shaft of the drive motor 1 passes through the first-level cleaning tank and is connected to a driving gear, the upper side of the driving gear is connected to a ring gear through gear meshing, the ring gear is sleeved and fixed on the left end part of the material distribution and collection cage, the left part of the material distribution and collection cage is rotatably sleeved on the feed hopper through a bearing, and the right part is rotatably connected to the partition through a straight rod and a bearing, the partition is fixedly connected to the inside of the first-level cleaning tank, and the feed hopper is fixedly connected to the upper left side of the first-level cleaning tank.
[0009] As a further solution of the utility model, a plurality of U-shaped baffles for limiting the position of the pickles are fixedly connected to the outer side of the first conveyor belt at equal intervals.
[0010] As a further solution of the utility model, the spray plate is fixedly connected to the lower side of the support frame, and a delivery pump is fixedly connected to the support frame. One end of the delivery pump is connected to the secondary cleaning tank through a pipeline, and the other end is connected to the spray plate through a pipeline.
[0011] As a further solution of the utility model, a filter is arranged inside the secondary cleaning tank.
[0012] As a further solution of the utility model, a discharge port is opened at the bottom end of the aggregate trough, and the discharge port is arranged on the upper side of the third conveyor belt, and the distance between the bottom surface of the aggregate trough and the upper side of the third conveyor belt is controlled to be 1-3cm.
[0013] As a further solution of the utility model, a plurality of drive motors 2 are fixedly connected to the left side of the support frame, and the plurality of drive motors 2 are respectively connected to the plurality of sorting rollers one by one and drive them.
[0014] As a further solution of the utility model, the cross-section of the sorting roller is a structure in which the left side is larger and the right side is smaller, and the distance between two adjacent sorting rollers is a structure in which the left side is smaller and the right side is larger.
[0015] The utility model provides a pickle raw material sorting and cleaning production line, which has the beneficial effects of realizing multiple cleaning and sorting of the pickle raw materials, being simple to operate, having a high degree of automation, and not requiring manual cleaning and sorting by personnel, thereby reducing the workload of personnel and achieving high work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is a structural schematic diagram of the sorting roller in the utility model.
[0019] In the figure: 1. Primary cleaning tank; 2. First conveyor belt; 3. Secondary cleaning tank; 4. Material separation and collection cage; 5. Support frame; 6. Sorting roller; 7. Second conveyor belt; 8. Third conveyor belt; 9. Collecting trough; 10. Spray plate; 11. Rolling screen cage; 12. Feed hopper; 13. Driving motor 1; 21. U-shaped baffle; 61. Driving motor 2. DETAILED DESCRIPTION
[0020] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0021] See also Figure 1 and Figure 2 A pickle raw material sorting and cleaning production line provided by an embodiment of the utility model comprises a primary cleaning pool 1 and a secondary cleaning pool 3. A first conveyor belt 2 and a rolling screen cage 11 are respectively arranged inside the primary cleaning pool 1. The rolling screen cage 11 is arranged at the upper left portion of the first conveyor belt 2. A second conveyor belt 7 is arranged at the lower right portion of the first conveyor belt 2. The second conveyor belt 7 is arranged above the secondary cleaning pool 3, and a spray plate 10 is also arranged above the first conveyor belt 2. The spray plate 10 is connected to the secondary cleaning pool 3 through a pipeline. A collecting trough 9 for collecting pickle raw materials is arranged at the lower right portion of the second conveyor belt 7. A third conveyor belt 8 is arranged at the lower side of the collecting trough 9. A supporting frame 5 is arranged at the lower side of the third conveyor belt 8. A plurality of sorting rollers 6 are arranged inside the supporting frame 5, and a plurality of material collecting cages 4 are arranged below the supporting frame 5.
[0022] The rolling screen cage 11 has a structure with a small left side and a large right side, and a discharge port is opened at the lower right side of the rolling screen cage 11, and is driven by a driving motor 13. A plurality of inner grooves for conveying pickles are opened at equal intervals on the third conveyor belt 8.
[0023] During the use of the utility model, the pickle raw materials are first sent into the rolling screen cage 11, and then the rolling screen cage 11 is driven to rotate by the driving motor 13, so as to perform preliminary cleaning on the pickle raw materials. The cleaned pickle raw materials leave the rolling screen cage 11 and fall on the first conveyor belt 2, and the first conveyor belt 2 conveys the pickle raw materials to the second conveyor belt 7, and the second conveyor belt 7 continues to convey the pickle raw materials. At the same time, the spray plate 10 sprays the pickle raw materials, so as to achieve the purpose of secondary cleaning, and then the pickle raw materials are sent to the collecting trough 9, and are discharged from the discharge port at the bottom of the collecting trough 9, and fall on the inner groove of the third conveyor belt 8, so as to achieve the purpose of conveying the pickle raw materials in batches and avoid the accumulation of the pickle raw materials, and then the third conveyor belt 8 conveys the pickle raw materials to the support frame 5, and finally the driving motor 2 61 drives the plurality of sorting rollers 6 to rotate, so as to sort the pickle raw materials in sequence, and the operation is simple and the degree of automation is high.
[0024] See also Figure 1 A driving motor 13 is fixedly connected to the left side of the first-level cleaning tank 1. The conveying shaft of the driving motor 13 passes through the first-level cleaning tank 1 and is connected to the driving gear. The upper side of the driving gear is connected to a ring gear through gear teeth meshing, and the ring gear is sleeved and fixed on the left end of the material distribution and collection cage 4. The left part of the material distribution and collection cage 4 is rotatably sleeved on the feed hopper 12 through a bearing, and the right part is rotatably connected to the partition through a straight rod and a bearing. The partition is fixedly connected to the inside of the first-level cleaning tank 1, and the feed hopper 12 is fixedly connected to the upper left of the first-level cleaning tank 1. The feed hopper 12 is convenient for sending the pickle raw materials into the rolling screen cage 11 through the feed hopper 12, and then the driving motor 13 runs to drive the driving gear to rotate, and then drives the ring gear and the rolling screen cage 11 to rotate, thereby achieving the purpose of rolling cleaning of the pickle raw materials, and then the pickle raw materials are discharged from the discharge port and fall on the first conveyor belt 2.
[0025] See also Figure 1 A plurality of U-shaped baffles 21 for limiting the position of pickles are fixedly connected to the outer side of the first conveyor belt 2 at equal intervals, so as to facilitate scooping up the pickle raw materials in the primary cleaning pool 1 and conveying and transferring them by the first conveyor belt 2.
[0026] See also Figure 1 The spray plate 10 is fixedly connected to the lower side of the support frame, and a delivery pump is fixedly connected to the support frame. One end of the delivery pump is connected to the secondary cleaning tank 3 through a pipeline, and the other end is connected to the spray plate 10 through a pipeline. A filter is arranged inside the secondary cleaning tank 3, and the dirt in the secondary cleaning tank 3 is filtered through the filter. The operation of the delivery pump realizes that the water in the secondary cleaning tank 3 is delivered to the spray plate 10, and then falls from the spray plate 10, and the pickle raw materials on the second conveyor belt 7 are secondary cleaned.
[0027] See also Figure 1A discharge port is provided at the bottom end of the collecting trough 9, and the discharge port is arranged on the upper side of the third conveyor belt 8, and the distance between the bottom surface of the collecting trough 9 and the upper side of the third conveyor belt 8 is controlled to be 1-3 cm. Through the design of the discharge port, it is convenient to let the pickle raw materials fall on the third conveyor belt 8, and the pickle raw materials are transported layer by layer to avoid accumulation.
[0028] See also Figure 1 and Figure 2 A plurality of driving motors 61 are fixedly connected to the left side of the supporting frame 5, and the plurality of driving motors 61 are respectively connected to and driven by the plurality of sorting rollers 6. The cross-section of the sorting roller 6 is a structure in which the left side is large and the right side is small, and the spacing between two adjacent sorting rollers 6 is a structure in which the left side is small and the right side is large. The operation of the driving motor 61 can easily drive the sorting roller 6 to rotate, thereby transporting and sorting the pickled vegetable raw materials fallen on the supporting frame 5, so that the small ones fall from the left side, and then the large ones fall from left to right in sequence.
[0029] The above are only embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included within the scope of the claims of the present application.
Claims
1. A pickle raw material sorting and cleaning production line, characterized in that: The invention comprises a primary cleaning pool (1) and a secondary cleaning pool (3), wherein a first conveyor belt (2) and a rolling screen cage (11) are respectively arranged inside the primary cleaning pool (1), wherein the rolling screen cage (11) is arranged at the upper left part of the first conveyor belt (2), a second conveyor belt (7) is arranged at the lower right part of the first conveyor belt (2), the second conveyor belt (7) is arranged above the secondary cleaning pool (3), and a spray plate (10) is also arranged above the first conveyor belt (2), wherein the spray plate (10) is connected to the secondary cleaning pool (3) through a pipeline, a collecting trough (9) for collecting pickled vegetable raw materials is arranged at the lower right part of the second conveyor belt (7), a third conveyor belt (8) is arranged at the lower side of the collecting trough (9), a supporting frame (5) is arranged at the lower side of the third conveyor belt (8), a plurality of sorting rollers (6) are arranged inside the supporting frame (5), and a plurality of material separation and collection cages (4) are arranged below the supporting frame (5); The rolling screen cage (11) is cross-sectionally formed into a structure with a small left side and a large right side, and a discharge port is provided at the lower right side of the rolling screen cage (11) and is driven by a driving motor (13). A plurality of inner grooves for conveying pickles are provided at equal intervals on the third conveyor belt (8).
2. The pickle raw material sorting and cleaning production line according to claim 1 is characterized in that: The left side of the primary cleaning tank (1) is fixedly connected to a driving motor 1 (13); the conveying shaft of the driving motor 1 (13) passes through the primary cleaning tank (1) and is connected to a driving gear; the upper side of the driving gear is connected to a ring gear through gear teeth meshing; the ring gear is sleeved and fixed to the left end of a material distribution and collection cage (4); the left part of the material distribution and collection cage (4) is rotatably sleeved on a feed hopper (12) through a bearing; the right part is rotatably connected to a partition plate through a straight rod and a bearing; the partition plate is fixedly connected to the inside of the primary cleaning tank (1); and the feed hopper (12) is fixedly connected to the upper left of the primary cleaning tank (1).
3. The pickle raw material sorting and cleaning production line according to claim 1 is characterized in that: A plurality of U-shaped baffles (21) for limiting the position of pickles are fixedly connected at equal intervals to the outer side of the first conveyor belt (2).
4. The pickle raw material sorting and cleaning production line according to claim 1 is characterized in that: The spray plate (10) is fixedly connected to the lower side of the support frame, and a delivery pump is fixedly connected to the support frame. One end of the delivery pump is connected to the secondary cleaning tank (3) through a pipeline, and the other end is connected to the spray plate (10) through a pipeline.
5. The pickle raw material sorting and cleaning production line according to claim 4 is characterized in that: A filter screen is arranged inside the secondary cleaning tank (3).
6. The pickle raw material sorting and cleaning production line according to claim 1 is characterized in that: The bottom end of the aggregate trough (9) is provided with a discharge port, and the discharge port is arranged on the upper side of the third conveyor belt (8), and the distance between the bottom surface of the aggregate trough (9) and the upper side of the third conveyor belt (8) is controlled to be 1-3 cm.
7. The pickle raw material sorting and cleaning production line according to claim 1 is characterized in that: A plurality of drive motors 2 (61) are fixedly connected to the left side of the support frame (5), and the plurality of drive motors 2 (61) are respectively connected to the plurality of sorting rollers (6) one by one and driven.
8. The pickle raw material sorting and cleaning production line according to claim 7 is characterized in that: The cross section of the sorting roller (6) is a structure in which the left side is larger and the right side is smaller, and the distance between two adjacent sorting rollers (6) is a structure in which the left side is smaller and the right side is larger.