Insulating powder coating production line

By introducing the design of clamping part and pushing part in the insulating powder coating production line, the automatic transmission of workpieces is achieved, the problem of low manual transportation efficiency in the prior art is solved, and the use of recycling components is improved. rate and production line efficiency.

CN222358671UActive Publication Date: 2025-01-17CHONGQING CHUANGJIE AUTO PARTS MFG CO LTD
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Patent Information

Application Number
CN202421116477.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-17
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

After the workpiece coating is completed, the existing insulation powder sprayer needs to be manually transported to the next process, resulting in low production line efficiency.

Method used

An insulating powder coating production line was designed, including the fuselage, insulating powder box, spray gun, coating table, clamping part, pushing part, feeding passage, mounting bracket and conveyor belt. The workpiece is fixed through the clamping part and the insulating powder is sprayed. Afterwards, the pushing part pushes the workpiece into the feeding channel and transfers the conveyor belt to the next process to improve efficiency, and collects excess powder through the recycling component for recycling.

Benefits of technology

The automatic transmission of workpieces to the next process is realized, the efficiency of the production line is improved, and the recycling of insulating powder is realized through the design of recycling components, and the overall efficiency and environmental protection of the production line are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spraying devices, in particular to an insulating powder coating production line which comprises a machine body and a production assembly, and the production assembly comprises an insulating powder box, a spraying gun, a coating table, two clamping parts, two pushing parts, a feeding channel, a mounting frame and a conveying belt. During use, a workpiece is placed on the coating table, the workpiece is clamped and fixed through the two clamping parts, then the spray gun extracts insulating powder in the insulating powder box and sprays the insulating powder on the surface of the workpiece, and after the insulating powder of the workpiece is coated, the two clamping parts release the fixation of the workpiece. And then the pushing part pushes the workpiece to the feeding channel, the workpiece slides onto the conveying belt from the feeding channel, the workpiece is conveyed to the next working procedure through the conveying belt, and therefore the production line efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection devices, in particular to an insulating powder coating production line. Background Art

[0002] Insulating powder has excellent electrical insulation properties. When insulating powder is put into use, it is mostly used for spraying on the surface of objects that need to be insulated. The spraying of insulating powder requires the use of a sprayer.

[0003] At present, the prior art CN218742660U discloses an insulating powder spraying machine, including a machine body, the machine body includes a fuselage, an insulating powder box is arranged at the top of the machine body, a spray gun is arranged on the inner side of the machine body, the spray gun is fixedly connected to the surface of the insulating powder box, a rotating rod is movably connected to the inner side of the machine body, a motor is arranged on the inner side of the machine body, the rotating rod and the output end of the motor are fixedly connected, and the top of the rotating rod is fixedly connected to a spraying platform. By rotating the forward and reverse screws, the movable plate is limited by the fixed rod and will move under the action of the forward and reverse screws, so that the connecting rod can drive the limiting plate to move, and the workpiece on the spraying platform can be clamped and fixed by the movement of the two sets of limiting plates, so that the workpiece can be prevented from being offset or falling when the workpiece is sprayed, thereby affecting the spraying of the insulating powder, and thus improving the spraying effect of the workpiece.

[0004] However, with the above method, after the workpiece is coated with insulating powder, the staff needs to manually remove the workpiece and transport it to the next process, resulting in low efficiency of the entire production line. Utility Model Content

[0005] The utility model aims to provide an insulating powder coating production line, which can transport the workpiece to the next process after the workpiece is coated with insulating powder, thereby improving the efficiency of the production line.

[0006] To achieve the above-mentioned purpose, the utility model provides an insulating powder coating production line, including a body and a production assembly, wherein the production assembly includes an insulating powder box, a spray gun, a coating table, two clamping parts, two pushing parts, a feeding channel, a mounting frame and a conveyor belt;

[0007] The insulating powder box is fixedly connected to the fuselage and is located on the top of the fuselage; the spray gun is fixedly connected and communicated with the insulating powder box and is located on the side of the insulating powder box; the coating station is fixedly connected to the fuselage and is located on the inner side of the fuselage; the two clamping parts are mirror-imaged on both sides of the fuselage; the two pushing parts are respectively arranged on the sides of the two clamping parts; the feeding channel is fixedly connected to the coating station and is located on the side of the coating station; the mounting frame is fixedly connected to the fuselage and is located on the side of the fuselage; the conveyor belt is arranged on the mounting frame.

[0008] Wherein, the clamping part includes a cylinder and a clamping plate; the cylinder is fixedly connected to the fuselage and is located at the side of the fuselage; the clamping plate is fixedly connected to the cylinder output rod and is located at the side of the cylinder.

[0009] Among them, the pushing part includes a threaded screw, a slider, a motor and a lever; the threaded screw and the splint are rotatably connected and are located on the inner side of the splint; the slider and the splint are slidably connected, and are threadedly connected to the threaded screw, and are located on the inner side of the splint; the motor and the splint are fixedly connected, and the motor output end is fixedly connected to the threaded screw and are located on the side of the splint; the lever and the slider are fixedly connected and are located on the side of the slider.

[0010] Wherein, the insulating powder coating production line also includes a recycling component; the recycling component is arranged on the inner side of the fuselage.

[0011] Wherein, the recycling component includes a recycling box and a handle; the recycling box is located inside the fuselage and at the bottom of the painting station; the handle is fixedly connected to the recycling box and is located on the side of the recycling box.

[0012] Wherein, the insulating powder coating production line also includes two limit assemblies; the two limit assemblies are mirror-imaged on both sides of the fuselage.

[0013] Among them, the limiting assembly includes an outer column, a spring, an inner column and a blocking rod; the outer column is fixedly connected to the fuselage and is located on the side of the fuselage; the spring is fixedly connected to the outer column and is located inside the outer column; the inner column is fixedly connected to the spring and is located on the side of the spring; the blocking rod is fixedly connected to the inner column and is located on the side of the inner column.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. By arranging the machine body, the insulating powder box, the spray gun, the coating station, the two clamping parts, the two pushing parts, the feeding channel, the mounting frame and the conveyor belt, when in use, the workpiece is placed on the coating station, the workpiece is clamped and fixed by the two clamping parts, then the spray gun extracts the insulating powder in the insulating powder box and sprays the insulating powder on the surface of the workpiece, after the insulating powder coating of the workpiece is completed, the two clamping parts release the fixation of the workpiece, and then the pushing part pushes the workpiece to the feeding channel, the workpiece slides from the feeding channel to the conveyor belt, and the workpiece is transmitted to the next process via the conveyor belt, thereby improving the efficiency of the production line.

[0016] 2. By providing the recycling box and the handle, excess insulating powder when coating the workpiece will fall into the recycling box and be collected, so that the insulating powder can be recycled. By holding the handle, the recycling box can be easily pulled out from the inside of the fuselage.

[0017] 3. By setting the outer column, the spring, the inner column and the baffle rod, the baffle rod can limit the position of the recycling box to prevent the recycling box from falling off the fuselage; when the recycling box needs to be removed, the user pulls the baffle rod away from the recycling box, and the baffle rod drives the inner column to move to stretch the spring, and then the recycling box can be removed. After the user releases the baffle rod, the baffle rod will be reset under the drive of the spring. In this way, the recycling box can be easily fixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0019] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0020] Figure 2 It is a schematic structural diagram of the first embodiment of the utility model from another angle.

[0021] Figure 3 It is an overall cross-sectional view of the first embodiment of the utility model.

[0022] Figure 4 It is a structural schematic diagram of the clamping part and the pushing part of the first embodiment of the utility model.

[0023] Figure 5 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0024] Figure 6 It is a schematic diagram of the overall structure of the third embodiment of the utility model.

[0025] Figure 7 It is an overall cross-sectional view of the third embodiment of the utility model.

[0026] 101-body, 102-production component, 103-insulating powder box, 104-spray gun, 105-painting table, 106-clamping part, 107-pushing part, 108-feeding channel, 109-mounting frame, 110-conveyor belt, 111-cylinder, 112-clamping plate, 113-threaded screw, 114-slider, 115-motor, 116-lever, 201-recycling component, 202-recycling box, 203-handle, 301-limiting component, 302-outer column, 303-spring, 304-inner column, 305-stop rod. DETAILED DESCRIPTION

[0027] The first embodiment of the present application is:

[0028] See also Figure 1-Figure 4 ,in, Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model. Figure 2 This is a schematic structural diagram of the first embodiment of the utility model from another angle. Figure 3 is a sectional view of the entire first embodiment of the utility model, Figure 4 It is a structural schematic diagram of the clamping part and the pushing part of the first embodiment of the utility model.

[0029] The utility model provides an insulating powder coating production line, including a body 101 and a production component 102, wherein the production component 102 includes an insulating powder box 103, a spray gun 104, a coating station 105, two clamping parts 106, two pushing parts 107, a feeding channel 108, a mounting frame 109 and a conveyor belt 110; the clamping part 106 includes a cylinder 111 and a clamping plate 112; the pushing part 107 includes a threaded screw 113, a slider 114, a motor 115 and a lever 116; through the above scheme, after the insulating powder is coated on the workpiece, the workpiece can be transported to the next process, thereby improving the efficiency of the production line.

[0030] According to this specific embodiment, the fuselage 101 is used to support the production component 102 .

[0031] Among them, the insulating powder box 103 is fixedly connected to the fuselage 101 and is located on the top of the fuselage 101; the spray gun 104 is fixedly connected and communicated with the insulating powder box 103 and is located on the side of the insulating powder box 103; the coating station 105 is fixedly connected to the fuselage 101 and is located on the inner side of the fuselage 101; the two clamping parts 106 are mirror-imaged on both sides of the fuselage 101; the two pushing parts 107 are respectively arranged on the sides of the two clamping parts 106; the feeding channel 108 is fixedly connected to the coating station 105 and is located on the side of the coating station 105; the mounting frame 109 is fixedly connected to the fuselage 101 and is located on the side of the fuselage 101; the conveyor belt 110 is arranged on the mounting frame 109. When in use, the workpiece is placed on the coating table 105, and the workpiece is clamped and fixed by the two clamping parts 106. Then the spray gun 104 extracts the insulating powder in the insulating powder box 103 and sprays the insulating powder on the surface of the workpiece. After the insulating powder coating of the workpiece is completed, the two clamping parts 106 release the fixation of the workpiece, and then the pushing part 107 pushes the workpiece to the feeding channel 108. The workpiece slides from the feeding channel 108 to the conveyor belt 110, and the workpiece is transferred to the next process via the conveyor belt 110, thereby improving the efficiency of the production line.

[0032] Secondly, the cylinder 111 is fixedly connected to the body 101 and is located at the side of the body 101; the clamping plate 112 is fixedly connected to the output rod of the cylinder 111 and is located at the side of the cylinder 111. The clamping plate 112 can be driven to move by the cylinder 111, and the two clamping plates 112 can be used to clamp and fix the workpiece to prevent the workpiece from moving when the insulating powder is applied.

[0033] At the same time, the threaded screw 113 is rotatably connected to the clamping plate 112 and is located inside the clamping plate 112; the slider 114 is slidably connected to the clamping plate 112, is threadedly connected to the threaded screw 113, and is located inside the clamping plate 112; the motor 115 is fixedly connected to the clamping plate 112, and the output end of the motor 115 is fixedly connected to the threaded screw 113 and is located on the side of the clamping plate 112; the lever 116 is fixedly connected to the slider 114 and is located on the side of the slider 114. The threaded screw 113 is driven to rotate by the motor 115, and the rotation of the threaded screw 113 causes the slider 114 to move along the clamping plate 112, and the slider 114 drives the lever 116 to move, and the lever 116 pushes the workpiece into the feeding channel 108.

[0034] When using the utility model, the workpiece is placed on the coating table 105, and the clamping plate 112 is driven to move by the cylinder 111, and the two clamping plates 112 are used to clamp and fix the workpiece to prevent the workpiece from moving when the insulating powder is coated on the workpiece; then the spray gun 104 extracts the insulating powder in the insulating powder box 103 and sprays the insulating powder on the surface of the workpiece. After the insulating powder coating of the workpiece is completed, the two cylinders 111 drive the clamping plates 112 to move away from the workpiece to release the fixation of the workpiece, and then the motor 115 starts to drive the threaded screw 113 to rotate. The rotation of the threaded screw 113 causes the slider 114 to move along the clamping plate 112, and the slider 114 drives the lever 116 to move. The lever 116 pushes the workpiece into the feeding channel 108, and the workpiece slides from the feeding channel 108 to the conveyor belt 110, and the workpiece is transferred to the next process via the conveyor belt 110, thereby improving the efficiency of the production line.

[0035] The second embodiment of the present application is:

[0036] Based on the first embodiment, please refer to Figure 5 ,in, Figure 5 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0037] The insulating powder coating production line provided by the utility model further includes a recycling component 201 ; the recycling component 201 includes a recycling box 202 and a handle 203 .

[0038] According to this specific embodiment, the recycling component 201 is arranged inside the fuselage 101. The coating station 105 is provided with a plurality of through holes for the insulating powder to pass through, and when coating the workpiece, the excess insulating powder will fall into the recycling component 201 and be collected, so as to recycle the insulating powder.

[0039] The recycling box 202 is located inside the body 101 and at the bottom of the coating station 105; the handle 203 is fixedly connected to the recycling box 202 and is located at the side of the recycling box 202. The coating station 105 is provided with a plurality of through holes for the insulating powder to pass through. When coating the workpiece, the excess insulating powder will fall into the recycling box 202 and be collected, so that the insulating powder can be recycled. By holding the handle 203, the recycling box 202 can be easily pulled out from the inside of the body 101.

[0040] When using the utility model, the workpiece is placed on the coating table 105, and the clamping plate 112 is driven to move by the cylinder 111. The workpiece is clamped and fixed by the two clamping plates 112 to prevent the workpiece from moving when the insulating powder is coated on the workpiece; then the spray gun 104 extracts the insulating powder in the insulating powder box 103 and sprays the insulating powder on the surface of the workpiece. The coating table 105 is provided with a plurality of through holes for the insulating powder to pass through. When the workpiece is coated, the excess insulating powder will fall into the recycling box 202 and be collected so that the insulating powder can be recycled. By holding the handle 203, the recycling box 202 can be easily pulled out from the inside of the fuselage 101.

[0041] The third embodiment of the present application is:

[0042] Based on the second embodiment, please refer to Figure 6-Figure 7 ,in, Figure 6 It is a schematic diagram of the overall structure of the third embodiment of the utility model. Figure 7 It is an overall cross-sectional view of the third embodiment of the utility model.

[0043] The insulating powder coating production line provided by the utility model further includes two limit assemblies 301 ; the limit assemblies 301 include an outer column 302 , a spring 303 , an inner column 304 and a stop rod 305 .

[0044] According to this specific embodiment, two limiting components 301 are mirror-imaged and arranged on both sides of the fuselage 101. The two limiting components 301 can limit the position of the recycling box 202 to prevent the recycling box 202 from falling off the fuselage 101.

[0045] Among them, the outer column 302 is fixedly connected to the fuselage 101 and is located on the side of the fuselage 101; the spring 303 is fixedly connected to the outer column 302 and is located inside the outer column 302; the inner column 304 is fixedly connected to the spring 303 and is located on the side of the spring 303; the baffle rod 305 is fixedly connected to the inner column 304 and is located on the side of the inner column 304. The outer column 302 provides guidance for the spring 303 and the inner column 304 to prevent the position of the baffle rod 305 from being offset. The baffle rod 305 can limit the position of the recycling box 202 to prevent the recycling box 202 from falling off the fuselage 101; when the recycling box 202 needs to be removed, the user pulls the baffle rod 305 away from the recycling box 202. At this time, the baffle rod 305 drives the inner column 304 to move to stretch the spring 303, and then the recycling box 202 can be removed. After the user releases the baffle rod 305, the baffle rod 305 will be reset under the drive of the spring 303.

[0046] When using the utility model, the workpiece is placed on the coating station 105, and the clamping plate 112 is driven to move by the cylinder 111. The two clamping plates 112 are used to clamp and fix the workpiece to prevent the workpiece from moving when the insulating powder is coated. Then, the spray gun 104 extracts the insulating powder in the insulating powder box 103 and sprays the insulating powder on the surface of the workpiece. The coating station 105 is provided with a plurality of through holes for the insulating powder to pass through. When the workpiece is coated, the excess insulating powder will fall into the recycling box 202 and be collected, so that the insulating powder can be recycled. When the recycling box 202 needs to be removed, the user pulls the blocking rod 305 away from the recycling box 202. At this time, the blocking rod 305 drives the inner column 304 to move and stretch the spring 303. Then, the recycling box 202 can be removed. After the user releases the blocking rod 305, the blocking rod 305 will be reset under the drive of the spring 303.

[0047] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. An insulation powder coating production line, comprising a fuselage, characterized in that: Also included are production components; The production assembly includes an insulating powder box, a spray gun, a coating station, two clamping parts, two pushing parts, a feeding channel, a mounting frame and a conveyor belt; The insulating powder box is fixedly connected to the fuselage and is located on the top of the fuselage; the spray gun is fixedly connected and communicated with the insulating powder box and is located on the side of the insulating powder box; the coating station is fixedly connected to the fuselage and is located on the inner side of the fuselage; the two clamping parts are mirror-imaged on both sides of the fuselage; the two pushing parts are respectively arranged on the sides of the two clamping parts; the feeding channel is fixedly connected to the coating station and is located on the side of the coating station; the mounting frame is fixedly connected to the fuselage and is located on the side of the fuselage; the conveyor belt is arranged on the mounting frame.

2. An insulating powder coating production line as claimed in claim 1, characterized in that: The clamping part comprises a cylinder and a clamping plate; the cylinder is fixedly connected to the fuselage and is located at the side of the fuselage; the clamping plate is fixedly connected to the cylinder output rod and is located at the side of the cylinder.

3. An insulating powder coating production line as claimed in claim 2, characterized in that: The pushing part includes a threaded screw, a slider, a motor and a lever; the threaded screw is rotatably connected to the splint and is located on the inner side of the splint; the slider is slidably connected to the splint and is threadedly connected to the threaded screw and is located on the inner side of the splint; the motor is fixedly connected to the splint, and the output end of the motor is fixedly connected to the threaded screw and is located on the side of the splint; the lever is fixedly connected to the slider and is located on the side of the slider.

4. An insulating powder coating production line as claimed in claim 3, characterized in that: The insulating powder coating production line further comprises a recycling component; the recycling component is arranged inside the fuselage.

5. An insulating powder coating production line as claimed in claim 4, characterized in that: The recycling component comprises a recycling box and a handle; the recycling box is located inside the fuselage and at the bottom of the coating station; the handle is fixedly connected to the recycling box and is located at the side of the recycling box.

6. An insulating powder coating production line as claimed in claim 5, characterized in that: The insulating powder coating production line also includes two limit assemblies; the two limit assemblies are mirror-imaged on both sides of the fuselage.

7. An insulating powder coating production line as claimed in claim 6, characterized in that: The limit assembly includes an outer column, a spring, an inner column and a stop rod; the outer column is fixedly connected to the fuselage and is located at the side of the fuselage; the spring is fixedly connected to the outer column and is located inside the outer column; the inner column is fixedly connected to the spring and is located at the side of the spring; The blocking rod is fixedly connected to the inner column and is located on the side of the inner column.

Citation Information

Patent Citations

  • Insulating powder spraying machine

    CN218742660U