Correcting device for van carriage body

By designing a sliding correction mechanism and a van-type cabin body correction device with multi-elastic blocks, the problems of low efficiency and unsatisfactory results of existing equipment are solved, and efficient and safe sheet correction is achieved, and stress bending and compression injuries are avoided. .

CN222359032UActive Publication Date: 2025-01-17NINGBO LVMAI AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202421201970.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-17
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing van body sheet correction equipment has low working efficiency and is not ideal, and is prone to stress bending, making it difficult to meet efficient and safe transportation needs.

Method used

A correction device including a frame, horizontal guide rail, slide, vertical guide column, oil cylinder and elastic pressing mechanism is designed. The sliding correction mechanism and multiple elastic pressing blocks achieve the smoothing and correction of the sheet to avoid compression injuries. .

Benefits of technology

It improves the plane correction efficiency and effect of the sheet material, ensures the flatness of the sheet material, avoids twisting and deformation, is convenient to operate and compact in structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a correction device for a van carriage body. The correction device comprises a rack, a first correction mechanism and a second correction mechanism, a placing area is arranged on the rack, and horizontal guide rails are arranged on the two sides of the placing area; the first correcting mechanism comprises a first sliding seat, a first vertical guide column is vertically fixed on the first sliding seat, a first pressing plate and a second pressing plate are slidably matched on the first vertical guide column, the first pressing plate is located at the upper end of the placing area, and the second pressing plate is located at the lower end of the placing area; the second correcting mechanism comprises a second sliding seat, a second vertical guide column is vertically fixed to the second sliding seat, and a third pressing plate is arranged on the second vertical guide column in a sliding fit mode. The correcting device for the van carriage body is compact in structure, convenient to use, high in plate correcting efficiency and good in plate correcting effect.
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Description

Technical Field

[0001] The utility model relates to production equipment for a box-type vehicle body, in particular to a correction device for the box-type vehicle body. Background Art

[0002] Box trucks are also called small vans. They are mainly used to transport all kinds of goods in a fully sealed manner. Special types of box trucks can also transport dangerous chemicals. They have the advantages of flexibility, easy operation, high efficiency, large transportation volume, full use of space, safety and reliability.

[0003] The cargo box at the rear of a van is an important part of the van. During the production process, it is made of sheet metal. In order to improve the quality of the cargo box, the sheet metal needs to be corrected during manufacturing to avoid distortion that affects the quality of the box. Existing sheet metal correction is usually performed by extrusion correction with two rollers, which has low work efficiency. At the same time, the correction effect is not ideal and stress bending is easily formed. Summary of the invention

[0004] The technical problem to be solved by the utility model is to provide a correction device for a box-type vehicle body which has the advantages of compact structure, convenient operation, high correction efficiency and good effect.

[0005] The utility model provides a correction device for a box-type vehicle body, comprising:

[0006] A frame 1, serving as a support and mounting carrier, the frame 1 is provided with a placement area for horizontally placing the compartment plate, and horizontal guide rails 11 are provided on both sides of the placement area;

[0007] The first correction mechanism 3 includes a first slide seat 31 horizontally slidably mounted on the horizontal guide rail 11, a first vertical guide column 32 is vertically fixed on the first slide seat 31, a first bracket plate 34 is fixed on the top of the first vertical guide column 32, a first oil cylinder 35 is vertically fixed on the first bracket plate 34, the output end of the first oil cylinder 35 is connected to a first pressing plate 33 vertically slidably mounted on the first vertical guide column 32 and is used to drive it to slide vertically, and the first pressing plate 33 is located above the placement area; a second bracket plate 38 is fixed to the lower end of the first vertical guide column 32, a second oil cylinder 381 is vertically fixed on the second bracket plate 38, the output shaft of the second oil cylinder 381 is connected to a second pressing plate 39 vertically slidably mounted on the first vertical guide column 32 and is used to drive it to slide vertically, and the second pressing plate 39 is located below the placement area;

[0008] The second correction mechanism 2 is slidably mounted on the horizontal guide rail 11 and is located at the front end and / or rear end of the first correction mechanism 3, and includes a second slide seat 21 horizontally slidably mounted on the horizontal guide rail 11, a second vertical guide column 22 is vertically fixed on the second slide seat 21, a third bracket plate 24 is fixed on the top of the second vertical guide column 22, a third oil cylinder 25 is vertically fixed on the third bracket plate 24, and an output end of the third oil cylinder 25 is connected to a third pressure plate 23 vertically slidably mounted on the second vertical guide column 22 and is used to drive it to slide vertically.

[0009] Furthermore, a plurality of elastic material pressing mechanisms are provided at the lower ends of the first pressing plate 33 and the third pressing plate 23 along the length direction.

[0010] Furthermore, the elastic pressing mechanism includes at least two guide rods vertically slidably mounted on the first pressing plate 33 or the third pressing plate 23, a pressing block 36 is fixed to the lower end of the guide rod, and an elastic component is provided on the first pressing plate 33 or the third pressing plate 23 to cause the pressing block to have a downward movement tendency.

[0011] Furthermore, the elastic component is a compression spring and is sleeved on the guide rod.

[0012] Furthermore, the pressing block is in a strip shape, and a length direction thereof is parallel to a length direction of the first pressing plate 33 or the third pressing plate 23 .

[0013] Furthermore, there are at least three pressing blocks, which are equidistantly arranged along the length direction of the first pressing plate 33 or the third pressing plate 23 .

[0014] Furthermore, a rubber layer is provided at the lower end of the pressing block, and the thickness of the rubber layer is less than 5 mm.

[0015] Furthermore, the first pressing plate 33 and the second pressing plate 39 are located on the same vertical plane.

[0016] Furthermore, the frame 1 is provided with a driving mechanism for driving the first correction mechanism 3 and the second correction mechanism 2 to move horizontally.

[0017] Furthermore, the driving mechanism is a cylinder or a screw.

[0018] The advantages of the utility model are: the correction device of the box-type car body of the utility model adopts a pressure plate to level the sheet material, and the leveling efficiency is high and the effect is good; the sliding correction mechanism can realize horizontal sliding, and can move to the required position according to the condition of the sheet material to perform pressure correction, which is easy to operate, and the correction efficiency is high and the effect is good; multiple elastic pressure blocks are arranged on the pressure plate, which can form multiple independent correction areas, thereby improving the plane correction effect of the sheet material; a rubber layer is arranged at the lower end of the pressure block, which can realize elastic contact, avoid crushing or damage to the sheet material, and the correction effect is good; the correction device of the box-type car body of the utility model has a compact structure, is easy to use, and the sheet material correction efficiency is high and the effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the correction device of the van-type vehicle body of the utility model;

[0020] Figure 2 It is a longitudinal sectional view of the correction device of the box-type vehicle body of the utility model;

[0021] Figure 3 It is a transverse cross-sectional view of the correction device of the van-type vehicle body of the utility model;

[0022] Figure 4 It is another transverse cross-sectional view of the correction device for the van-type vehicle body of the utility model. DETAILED DESCRIPTION

[0023] The following is a detailed description of the embodiments of the present utility model in conjunction with the accompanying drawings.

[0024] See also Figure 1-Figure 4 The utility model provides a correction device for a box-type vehicle body, which is used to correct the box body (plate-shaped) to ensure its flatness and avoid distortion, deformation, etc. Specifically, it includes a frame 1 and multiple correction mechanisms, which are described in detail below:

[0025] The frame 1 is used as a support and mounting carrier for placing the sheet material and installing the correction mechanism;

[0026] A placement area is provided on the frame 1, which is used for horizontally placing the compartment plate. In the present embodiment, the frame 1 is a frame-shaped structure, which is welded from square steel. Specifically, it includes a rectangular frame, which is horizontally arranged. Legs are arranged at the bottom of the frame for supporting the rectangular frame. The rectangular frame serves as a support and mounting carrier. A support portion is arranged on the inner side of the rectangular frame, which can support the sheet material to form a placement area. In order to facilitate material movement, a roller conveyor can be arranged in the placement area. While achieving support, it is convenient to move the sheet material, that is, it is convenient to load and unload the material. In the present application, the roller conveyor includes a plurality of rollers, which have a certain radial bearing capacity. At the same time, there is a certain gap between two adjacent rollers, which is used for correcting the pressing of the material below.

[0027] Horizontal guide rails 11 are provided on both sides of the placement area, and the horizontal guide rails 11 are horizontally fixed on both sides of the rectangular frame.

[0028] The correction mechanism includes a first correction mechanism 3 and a second correction mechanism 2, and the structures thereof are described in detail below;

[0029] The first correction mechanism 3 includes a first slide 31, which is slidably mounted on the horizontal guide rail 11. There are two of them and they are symmetrically arranged. A vertically arranged first vertical guide column 32 is fixed on the first slide 31. The first vertical guide column 32 has an upper and lower end. A first bracket plate 34 and a second bracket plate 38 are fixed to the top and bottom of the first vertical guide column 32, respectively. The two ends of the first bracket plate 34 and the second bracket plate 38 are rigidly connected to the two first vertical guide columns 32, respectively, to form a whole. A first pressing plate 33 and a second pressing plate 39 are vertically slidably mounted on the two first vertical guide columns 32. The first pressing plate 33 is located at the upper end of the second pressing plate 39. Specifically, the first pressing plate 33 is located at the upper end of the placement area for pressing and correcting the top surface of the sheet material. The second pressing plate 39 is located at the lower end of the placement area for pressing and correcting the bottom surface of the sheet material. The first pressing plate 33 and the second pressing plate 39 are located on the same vertical plane for material pressing correction. A first oil cylinder 35 is vertically fixed on the first bracket plate 34. There are two first oil cylinders 35 that are symmetrically arranged on the first bracket plate 34, and their output ends are arranged downward. After passing through the first bracket plate 34, they are rigidly connected to the first pressing plate 33, and are used to drive the first pressing plate to move up and down. A second oil cylinder 381 is vertically fixed at the lower end of the second bracket plate 38. There are two second oil cylinders that are symmetrically arranged. The output ends of the second oil cylinders are arranged upward. After passing through the second bracket plate 38, they are rigidly connected to the second pressing plate 39, and are used to drive the second pressing plate 39 to move up and down. The first pressing plate 33 and the second pressing plate 39 are strip structures. The lower bottom surface of the first pressing plate 33 and the upper bottom surface of the second pressing plate 39 serve as pressing surfaces for squeezing the sheet material to make it flat.

[0030] The second correction mechanism 2 is one or two. In the present embodiment, it is two and is respectively arranged at the two ends of the first correction mechanism 3, i.e., the front end and the rear end. It includes a second slide 21. The second slide 21 is two and symmetrically slid on the two horizontal guide rails 11. A second vertical guide column 22 is vertically arranged on the second slide 21. A third bracket plate 24 is fixed on the top of the second vertical guide column 22. The two ends of the third bracket plate 24 are rigidly connected to the two second vertical guide columns 22 respectively. At the same time, a third pressing plate 23 is vertically slid on the second vertical guide column 22. The third pressing plate 23 is located above the placement area and is used for pressing and correcting the top surface of the sheet. A third oil cylinder 25 is vertically fixed on the third bracket plate 24. The third oil cylinder 25 is two and symmetrically arranged. The output end of the third oil cylinder 25 passes downward through the third bracket plate 24 and is connected to the third pressing plate 23, which is used to drive the third pressing plate to slide vertically to achieve pressing.

[0031] In order to improve the pressing effect, in the present application, an elastic pressing mechanism is arranged at the lower end of the first pressing plate 33 and the third pressing plate 23. The elastic pressing mechanism is multiple and arranged in sequence along the length direction of the first pressing plate 33 or the third pressing plate 23. Preferably, there are at least three of them, which are equidistantly arranged along the length direction of the first pressing plate or the second pressing plate.

[0032] Specifically, the elastic pressing mechanism includes a guide rod 37 vertically slidably mounted on the first pressing plate 33 or the third pressing plate 23. There are at least two guide rods 37 and they are arranged in parallel. A pressing block 36 is fixed at the lower end of the guide rod. The pressing block 36 is rigidly fixed to the lower end of the guide rod 37 of the same mechanism, so that the guide rod and the pressing block form a whole. At the same time, an elastic component is provided on the first pressing plate 33 or the third pressing plate 23. The elastic component makes the pressing block tend to move downward to achieve elastic contact. In this embodiment, the elastic component is a compression spring, which is sleeved on the guide rod. The upper end of the elastic component contacts the bottom surface of the first pressing plate 33 or the third pressing plate 23, and the lower end of the elastic component contacts the top of the pressing block. When the upward force borne by the pressing block is greater than the elastic force of the elastic component, the pressing block is forced to move upward; the pressing block is strip-shaped, specifically, a rectangular columnar structure, and the length direction of the pressing block is parallel to the length direction of the first pressing plate 33 or the third pressing plate 23.

[0033] In order to avoid scratching the sheet material due to rigid contact between the pressing block and the sheet material, a rubber layer is provided at the lower end of the pressing block. The thickness of the rubber layer is less than 5mm, which plays the purpose of elastic contact and avoids scratching the surface of the sheet material.

[0034] In order to improve the degree of automation and reduce labor intensity, the frame 1 is provided with driving mechanisms that are the same in number and one-to-one correspondence with the correction mechanisms. The driving mechanisms are cylinders or screws. When they are screws, they also include motors and nuts. The nuts are fixed on the slides, and the screws are threadedly connected to the nuts. The slides are driven to slide horizontally through the rotation of the screws. Two driving mechanisms are provided on each correction mechanism, which are respectively used to drive the two slides on the correction mechanism to move, so as to avoid the generation of force arms that affect the sliding effect.

[0035] The utility model discloses a correction device for a box-type car body, adopts a pressing plate to level the sheet material, and has high leveling efficiency and good effect; the sliding correction mechanism can realize horizontal sliding, and can move to a desired position for pressing and correction according to the condition of the sheet material, and has convenient operation, high correction efficiency and good effect; multiple elastic pressing blocks are arranged on the pressing plate, and multiple independent correction areas can be formed, thereby improving the plane correction effect of the sheet material; a rubber layer is arranged at the lower end of the pressing block, and elastic contact can be realized, thereby avoiding crushing or damage to the sheet material, and has good correction effect; the utility model discloses a correction device for a box-type car body, has a compact structure, is easy to use, and has high sheet material correction efficiency and good effect.

[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A correction device for a van-type vehicle body, characterized in that: include: A frame, serving as a support and mounting carrier, the frame being provided with a placement area for horizontally placing the cabin plate, and horizontal guide rails being provided on both sides of the placement area; The first correction mechanism includes a first slide seat horizontally slidably mounted on the horizontal guide rail, a first vertical guide column is vertically fixed on the first slide seat, a first bracket plate is fixed on the top of the first vertical guide column, a first oil cylinder is vertically fixed on the first bracket plate, an output end of the first oil cylinder is connected to a first pressure plate vertically slidably mounted on the first vertical guide column and is used to drive it to slide vertically, and the first pressure plate is located above the placement area; a second bracket plate is fixed to the lower end of the first vertical guide column, a second oil cylinder is vertically fixed on the second bracket plate, an output shaft of the second oil cylinder is connected to a second pressure plate vertically slidably mounted on the first vertical guide column and is used to drive it to slide vertically, and the second pressure plate is located below the placement area; The second correction mechanism is slidably mounted on the horizontal guide rail and is located at the front end and / or rear end of the first correction mechanism, and includes a second slide seat horizontally slidably mounted on the horizontal guide rail, a second vertical guide column is vertically fixed on the second slide seat, a third bracket plate is fixed on the top of the second vertical guide column, a third oil cylinder is vertically fixed on the third bracket plate, and an output end of the third oil cylinder is connected to a third pressure plate vertically slidably mounted on the second vertical guide column and is used to drive it to slide vertically.

2. The correction device for a van-type vehicle body according to claim 1, characterized in that: A plurality of elastic material pressing mechanisms are arranged at the lower ends of the first pressing plate and the third pressing plate along the length direction.

3. The correction device for a van-type vehicle body according to claim 2, characterized in that: The elastic pressing mechanism includes at least two guide rods vertically slidably mounted on the first pressing plate or the third pressing plate, a pressing block is fixed to the lower end of the guide rods, and the first pressing plate or the third pressing plate is provided with an elastic component that causes the pressing block to have a downward movement tendency.

4. The correction device for a van-type vehicle body according to claim 3, characterized in that: The elastic component is a compression spring and is sleeved on the guide rod.

5. The correction device for a van-type vehicle body according to claim 3, characterized in that: The pressing block is in a strip shape, and a length direction thereof is parallel to a length direction of the first pressing plate or the third pressing plate.

6. The correction device for a van-type vehicle body according to claim 3, characterized in that: There are at least three pressing blocks, which are equidistantly arranged along the length direction of the first pressing plate or the third pressing plate.

7. The correction device for a van-type vehicle body according to claim 3, characterized in that: A rubber layer is provided at the lower end of the pressing block, and the thickness of the rubber layer is less than 5 mm.

8. The correction device for a van-type vehicle body according to claim 1, characterized in that: The first pressing plate and the second pressing plate are located on the same vertical plane.

9. The correction device for a van-type vehicle body according to claim 1, characterized in that: The frame is provided with a driving mechanism for driving the first correction mechanism and the second correction mechanism to move horizontally.

10. The correction device for a van-type vehicle body according to claim 9, characterized in that: The driving mechanism is a cylinder or a screw.