Hardware stamping die convenient to replace
By introducing fast-disassembled mounting plate fixing bolts and infrared sensors into the hardware stamping mold, the cumbersome replacement process and safety hazards are solved, improving the operator's user experience and avoiding safety accidents.
Patent Information
- Application Number
- CN202421246579.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing hardware stamping molds that are easy to replace are cumbersome in the replacement process, which affects the operating experience. There are safety hazards that the operator reaches into the mold when the equipment is running, which may lead to accidents.
A mold including a stamping mold base, bottom stamping mold, mold mounting plate, infrared sensor and shock absorbing spring device was designed. The mold was quickly removed by mounting plate fixing bolts, and the infrared sensor was used to urgently make the operator enter the dangerous area. Braking equipment to avoid safety accidents.
It realizes the quick and convenient way to replace molds, improves the operating experience, and effectively avoids safety accidents caused by improper operation, and optimizes the user experience.
Smart Images
Figure CN222359135U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping dies, and more specifically to a hardware stamping die which is easy to replace. Background Art
[0002] The easy-to-replace hardware stamping die is a pressure processing method that places the hardware processing material into the die, and then uses the die installed on the press to apply pressure to the material to separate or plastically deform it, so as to obtain the required parts. A stamping part often requires multiple stamping processes to be completed. Due to the differences in stamping part shape, dimensional accuracy, production batch, raw materials, etc., the stamping process is also diverse, but it can be roughly divided into two categories: separation process and forming process.
[0003] The existing easily replaceable hardware stamping dies are a method of placing hardware processing materials into a mold and using stamping equipment to process the materials required by the processing plant. During this process, the operator is required to replace the corresponding mold according to demand. The process of replacing the mold is cumbersome, which greatly affects the operator's experience.
[0004] When the existing easy-to-replace hardware stamping dies are used to stamp the materials needed by the processing plant, the operator may put his hand into the die to perform dangerous operations while the equipment is running, which may cause safety accidents during stamping, greatly affecting the operator's experience. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a hardware stamping die that is easy to replace to solve the problems existing in the above-mentioned background technology.
[0006] The utility model provides the following technical solutions: a hardware stamping die that is easy to replace, comprising a stamping die base, a bottom stamping die is arranged on the top of the stamping die base, the outside of the bottom stamping die is fixedly connected to a die mounting plate, a mounting plate bolt hole is provided on the outside of the die mounting plate, and the mounting plate bolt hole is movably sleeved with a mounting plate fixing bolt inside. The existing hardware stamping die that is easy to replace is a kind of die that is processed by placing hardware processing materials into the die and processing the materials required by the processing plant by using stamping equipment. In this process, the operator needs to replace the corresponding die according to the demand. The process of replacing the die is cumbersome, which greatly affects the operator's use experience. The bottom stamping die can be fixed on the stamping die base by sleeve-connecting the mounting plate fixing bolt in the mounting plate bolt hole provided in the die mounting plate. When it is necessary to replace a suitable die, the operator can quickly disassemble and replace the suitable die, which effectively improves the operator's use experience. In order to improve the user experience, an infrared sensor is provided on the top of the stamping die base, and an infrared emitting lamp is fixedly connected inside the infrared sensor. A stamping die top cover is provided on the top of the infrared emitting lamp, and an infrared receiving lamp is fixedly connected to the bottom of the stamping die top cover. When the existing hardware stamping die that is easy to replace uses the stamping equipment to process the materials needed by the processing plant, the operator will put his hand into the die to perform dangerous operations when the equipment is running, which will cause safety accidents when the equipment is stamping, thereby greatly affecting the operator's user experience. The infrared emitting lamp in the infrared sensor emits light to the infrared receiving lamp under the stamping die top cover. When the operator's hand enters the dangerous area, the light emitted by the infrared emitting lamp will be blocked, resulting in the infrared receiving lamp not receiving light, and the equipment will be emergency braked, thereby avoiding safety accidents caused by improper operator operation, thereby effectively optimizing the operator's user experience.
[0007] Furthermore, the top of the stamping die base is fixedly connected to the die movable column, the outer part of the die movable column is movably sleeved with a movable column ring, and the outer part of the movable column ring is fixedly connected to the stamping die top cover. The sleeve connection between the die movable column and the movable column ring can effectively ensure the stability of the movement trajectory of the stamping equipment.
[0008] Furthermore, the bottom of the stamping die top cover is fixedly connected to the top die box, and the outside of the top die box is fixedly connected to a shock-absorbing spring device to prevent damage to the equipment due to excessive pressure of the stamping equipment.
[0009] Furthermore, the bottom of the top mold box is movably sleeved with the top plate fixing bolts, and the outer part of the top plate fixing bolts is movably sleeved with the top mold replacement plate, and the top mold replacement plate is conducive to convenient operation for replacing equipment.
[0010] Furthermore, the bottom of the top mold replacement plate is fixedly connected to a stamping sensing column, and the outer part of the stamping sensing column is movably sleeved into a sensing column groove. When stamping is performed by the equipment, the stamping sensing column is inserted into the sensing column groove to determine whether the mold stamping is completed.
[0011] Furthermore, the bottom of the top die replacement plate is fixedly connected to the top stamping die, and the top stamping die and the bottom stamping die are squeezed through the telescopic device to produce hardware.
[0012] Furthermore, the top of the stamping die base is fixedly connected to a bottom die holder, and the bottom die holder is internally movably sleeved on the bottom stamping die, which helps prevent debris from flying out during stamping.
[0013] Technical effects and advantages of the utility model:
[0014] 1. The utility model is provided with a mold mounting plate, which is conducive to fixing the bottom stamping mold on the stamping mold base by sleeve-fitting the mounting plate fixing bolts into the mounting plate bolt holes opened on the mold mounting plate. When it is necessary to replace the appropriate mold, the operator can quickly disassemble and replace the appropriate mold, which effectively improves the operator's experience.
[0015] 2. The utility model is provided with an infrared sensor, which is beneficial for emitting light from the infrared emitting lamp in the infrared sensor to the infrared receiving lamp under the top cover of the stamping die. When the operator's hand enters the dangerous area, the light emitted by the infrared emitting lamp will be blocked, resulting in the infrared receiving lamp not receiving the light, which will cause emergency braking of the equipment, thereby avoiding safety accidents caused by improper operation of the operator, thereby effectively optimizing the operator's use experience. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 This is a schematic diagram of the top mold structure of the utility model.
[0018] Figure 3 This is a schematic diagram of the bottom mold structure of the utility model.
[0019] Figure 4 This is a schematic diagram of the structure of the infrared sensor of the present utility model.
[0020] The accompanying drawings are marked as follows: 1. stamping die base; 2. bottom stamping die; 3. die mounting plate; 4. mounting plate bolt hole; 5. mounting plate fixing bolt; 6. infrared sensor; 7. infrared transmitting lamp; 8. infrared receiving lamp; 9. stamping die top cover; 101. die movable column; 102. movable column sleeve; 103. top die box; 104. shock absorbing spring; 105. top plate fixing bolt; 106. top die replacement plate; 107. stamping sensing column; 108. sensing column groove; 109. top stamping die; 110. bottom die holder. DETAILED DESCRIPTION
[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The easily replaceable hardware stamping die involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0022] Reference Figure 1-4The utility model provides a hardware stamping die that is easy to replace, including a stamping die base 1, a bottom stamping die 2 is arranged on the top of the stamping die base 1, the outside of the bottom stamping die 2 is fixedly connected to the die mounting plate 3, the outside of the die mounting plate 3 is provided with a mounting plate bolt hole 4, and the inside of the mounting plate bolt hole 4 is movably sleeved with the mounting plate fixing bolt 5. The existing hardware stamping die that is easy to replace is a kind of metal processing material put into the die, and the material required by the processing plant is processed by using stamping equipment. In this process, the operator needs to replace the corresponding die according to the demand, and the process of replacing the die is cumbersome, which greatly affects the operator's use experience. The bottom stamping die 2 can be fixed on the stamping die base 1 by sleeve-connecting the mounting plate fixing bolt 5 in the mounting plate bolt hole 4 opened on the die mounting plate 3. When it is necessary to replace the appropriate die, the operator can quickly disassemble and replace the appropriate die, which effectively improves the operator's use experience. According to the experience, an infrared sensor 6 is provided on the top of the stamping die base 1, and an infrared emitting lamp 7 is fixedly connected inside the infrared sensor 6. A stamping die top cover 9 is provided on the top of the infrared emitting lamp 7, and an infrared receiving lamp 8 is fixedly connected to the bottom of the stamping die top cover 9. When the existing hardware stamping die that is easy to replace uses the stamping equipment to process the materials needed by the processing plant, the operator will put his hand into the die to perform dangerous operations when the equipment is running, which will cause safety accidents when the equipment is stamping, thereby greatly affecting the operator's use experience. The infrared emitting lamp 7 in the infrared sensor 6 emits light to the infrared receiving lamp 8 under the stamping die top cover 9. When the operator's hand enters the dangerous area, the light emitted by the infrared emitting lamp 7 will be blocked, resulting in the infrared receiving lamp 8 not receiving light, and the equipment will be emergency braked, thereby avoiding safety accidents caused by improper operation of the operator, thereby effectively optimizing the operator's use experience.
[0023] In a preferred embodiment, the top of the stamping die base 1 is fixedly connected to the die movable column 101, the outer part of the die movable column 101 is movably sleeved with the movable column ring 102, and the outer part of the movable column ring 102 is fixedly connected to the stamping die top cover 9. The sleeve connection between the die movable column 101 and the movable column ring 102 can effectively ensure the stability of the movement trajectory of the stamping equipment.
[0024] In a preferred embodiment, the bottom of the stamping die top cover 9 is fixedly connected to the top die box 103, and the outside of the top die box 103 is fixedly connected to the shock absorbing spring 104 to prevent damage to the equipment due to excessive pressure of the stamping equipment.
[0025] In a preferred embodiment, the bottom of the top mold box 103 movably sleeves the top plate fixing bolts 105, and the outer part of the top plate fixing bolts 105 movably sleeves the top mold replacement plate 106. The top mold replacement plate 106 facilitates the operation of replacing the equipment.
[0026] In a preferred embodiment, the bottom of the top mold replacement plate 106 is fixedly connected to the stamping sensing column 107, and the outer part of the stamping sensing column 107 is movably sleeved into the sensing column groove 108. When the equipment is used for stamping, the stamping sensing column 107 is inserted into the sensing column groove 108 to determine whether the mold stamping is completed.
[0027] In a preferred embodiment, the bottom of the top die replacement plate 106 is fixedly connected to the top stamping die 109, and the top stamping die 109 and the bottom stamping die 2 are squeezed through a telescopic device to produce hardware.
[0028] In a preferred embodiment, the top of the stamping die base 1 is fixedly connected to the bottom die holder 110, and the bottom die holder 110 is internally movably sleeved with the bottom stamping die 2, which helps prevent debris from flying out during stamping.
[0029] The working principle of the utility model is as follows: a hardware stamping die that is easy to replace comprises a stamping die base 1, a bottom stamping die 2 is arranged on the top of the stamping die base 1, the outside of the bottom stamping die 2 is fixedly connected to a die mounting plate 3, a mounting plate bolt hole 4 is opened on the outside of the die mounting plate 3, and the inside of the mounting plate bolt hole 4 is movably sleeved with a mounting plate fixing bolt 5. The existing hardware stamping die that is easy to replace is a kind of die that is processed by placing hardware processing materials into the die and processing the materials required by the processing plant by using stamping equipment. In this process, the operator needs to replace the corresponding die according to the demand, and the process of replacing the die is cumbersome, which greatly affects the user experience of the operator, and the mounting plate fixing bolt 5 is sleeved on the die mounting plate The bottom stamping die 2 can be fixed on the stamping die base 1 in the mounting plate bolt hole 4 opened on the plate 3. When it is necessary to replace a suitable die, the operator can quickly disassemble and replace the suitable die, which effectively improves the operator's experience. An infrared sensor 6 is opened on the top of the stamping die base 1. The inside of the infrared sensor 6 is fixedly connected to an infrared emitting lamp 7. A stamping die top cover 9 is provided on the top of the infrared emitting lamp 7. The bottom of the stamping die top cover 9 is fixedly connected to an infrared receiving lamp 8. When the existing easy-to-replace hardware stamping die is used to process the materials needed by the stamping equipment, the operator may put his hand into the die for dangerous operation when the equipment is running, which may cause the equipment to be damaged during operation. Safety accidents may occur during stamping, which greatly affects the operator's experience of use. The infrared emitting lamp 7 in the infrared sensor 6 emits light to the infrared receiving lamp 8 under the stamping die top cover 9. When the operator's hand enters the dangerous area, the light emitted by the infrared emitting lamp 7 is blocked, and the infrared receiving lamp 8 cannot receive the light, which will cause the emergency braking equipment to avoid safety accidents caused by improper operation of the operator, thereby effectively optimizing the operator's experience of use. The top of the stamping die base 1 is fixedly connected to the die movable column 101, and the outer part of the die movable column 101 is movably sleeved with the movable column ring 102. The outer part of the movable column ring 102 is fixedly connected to the stamping die top cover 9. The sleeve connection between the moving column 101 and the movable column collar 102 can effectively ensure the stability of the movement trajectory of the stamping equipment. The bottom of the stamping die top cover 9 is fixedly connected to the top die box 103, and the outside of the top die box 103 is fixedly connected to the shock-absorbing spring 104 to prevent the equipment from being damaged due to excessive pressure of the stamping equipment. The bottom of the top die box 103 is movably sleeved with the top plate fixing bolt 105, and the outside of the top plate fixing bolt 105 is movably sleeved with the top die replacement plate 106. The top die replacement plate 106 is conducive to convenient operation for replacing equipment. The bottom of the top die replacement plate 106 is fixedly connected to the stamping sensing column 107, and the outside of the stamping sensing column 107 is movably sleeved with the sensing column groove 108.When the equipment is used for stamping, the stamping sensing column 107 is inserted into the sensing column groove 108 to judge whether the die stamping is completed. The bottom of the top die replacement plate 106 is fixedly connected to the top stamping die 109, and the top stamping die 109 is squeezed with the bottom stamping die 2 through the telescopic device to produce hardware. The top of the stamping die base 1 is fixedly connected to the bottom die holder 110, and the bottom die holder 110 is internally movably connected to the bottom stamping die 2. The bottom die holder 110 is helpful to prevent debris from flying out during stamping.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
[0031] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0032] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0033] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A hardware stamping die that is easy to replace, comprising a stamping die base (1), characterized in that: A bottom stamping die (2) is provided on the top of the stamping die base (1); the outside of the bottom stamping die (2) is fixedly connected to a die mounting plate (3); a mounting plate bolt hole (4) is provided on the outside of the die mounting plate (3); the inside of the mounting plate bolt hole (4) is movably connected to a mounting plate fixing bolt (5); an infrared sensor (6) is provided on the top of the stamping die base (1); the inside of the infrared sensor (6) is fixedly connected to an infrared emitting lamp (7); a stamping die top cover (9) is provided on the top of the infrared emitting lamp (7); and the bottom of the stamping die top cover (9) is fixedly connected to an infrared receiving lamp (8).
2. The easily replaceable hardware stamping die according to claim 1, characterized in that: The top of the stamping die base (1) is fixedly connected to a die movable column (101), the outside of the die movable column (101) is movably sleeved with a movable column collar (102), and the outside of the movable column collar (102) is fixedly connected to a stamping die top cover (9).
3. The easily replaceable hardware stamping die according to claim 1, characterized in that: The bottom of the stamping die top cover (9) is fixedly connected to the top die box (103), and the outside of the top die box (103) is fixedly connected to the shock absorbing spring device (104).
4. The easily replaceable hardware stamping die according to claim 3, characterized in that: The bottom of the top mold box (103) is movably sleeved with the top plate fixing bolts (105), and the outside of the top plate fixing bolts (105) is movably sleeved with the top mold replacement plate (106).
5. The easily replaceable hardware stamping die according to claim 4, characterized in that: The bottom of the top mold replacement plate (106) is fixedly connected to the stamping sensing column (107), and the outside of the stamping sensing column (107) is movably sleeved in the sensing column groove (108).
6. The easily replaceable hardware stamping die according to claim 4, characterized in that: The bottom of the top die replacement plate (106) is fixedly connected to the top stamping die (109).
7. The easily replaceable hardware stamping die according to claim 1, characterized in that: The top of the stamping die base (1) is fixedly connected to a bottom die holder (110), and the bottom die holder (110) is movably sleeved inside the bottom stamping die (2).