Cutting device for welded pipe machining
By using a motor to drive the driving wheel and driven wheel in the welded pipe processing equipment, and collecting dust with a fan and dust bag, the problems of welded pipe cutoff and dust pollution of larger pipe diameters are solved, and flexible cutoff of large-diameter welded pipes is achieved and environmental cleaning effect.
Patent Information
- Application Number
- CN202421197016.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing welded pipe cut-off equipment is limited in the diameter of the cutting sheet when dealing with welded pipes with larger diameters, which is inconvenient to use, and a large amount of dust is generated during the cutting process to contaminate the operating environment.
A cutoff device for welding pipe processing is designed, and the driving wheel is driven by a motor to rotate the welded pipe, combining a fan and a dust removal bag to collect dust, so as to achieve effective cutoff of large-diameter welded pipes and filtering of dust.
It realizes flexible cutoff of welded pipes with larger diameters, avoids dust pollution, and improves the cleanliness of the operating environment.
Smart Images

Figure CN222359351U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of welded pipe processing, in particular to a cutting device for welded pipe processing. Background Art
[0002] Welded pipe, also known as welded steel pipe, is a steel pipe made by welding steel plates or strips after curling and forming. Welded steel pipe has the advantages of simple production process, high production efficiency, many varieties and specifications, and low equipment investment. It has replaced seamless steel pipes in more and more fields. During the processing of welded pipes, in order to make the welded pipes reach the required length, a cutting device is usually used to cut the welded pipes.
[0003] After retrieval, the authorization announcement number CN218050606U and the authorization announcement date 2022.12.16 disclose a cutting device for straight seam welded pipe processing, including a cutting device body, the cutting device body including a bottom plate, two groups of fixed plates are fixedly welded on the top surface of the bottom plate, and also includes a cleaning structure, the cleaning structure including a fixed frame, the fixed frame is installed between the two groups of fixed plates, and the rear end of the fixed frame is hinged with a flip frame, the top surface of the bottom plate is fixedly welded with two groups of support plates, and the front and rear sides of the fixed plate are fixedly installed with a cylinder, and the output end of the cylinder is fixedly connected with a cutting machine, and the top surfaces of the support plate and the fixed plate are installed with a straight seam welded pipe body. The utility model cutting device can scrape off the burrs at the cut-off point of the straight seam welded pipe body by sliding a scraper on the surface of the straight seam welded pipe body, so that the surface of the straight seam welded pipe body is smooth, thereby improving the comfort of carrying the straight seam welded pipe body.
[0004] The prior art fixes the weld pipe and then drives the cutting machine in a rotating state to cut the weld pipe. However, the weld is in a fixed state, and the diameter of the cutting blade must be larger than the diameter of the weld pipe to complete the cut. The diameter of the cutting blade in the cutting machine is limited, which makes it inconvenient to cut weld pipes with larger diameters. In addition, although the prior art uses a protective plate to prevent waste chips from flying out and injuring people during cutting, a large amount of dust generated during cutting pollutes the operating environment. For this reason, we provide a cutting device for weld pipe processing to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a cutting device for welding pipe processing, which can cut off welding pipes with larger diameters by operating a motor and rotating a driven wheel and a driving wheel to rotate the welding pipe body, and suck dust into a dust removal box for collection by a fan to avoid dust pollution of the operating environment, thereby solving the problem that the diameter of the cutting blade in the cutting machine of the prior art is limited, it is inconvenient to cut welding pipes with larger diameters, and it is inconvenient to use. In the prior art, although a protective plate is used to prevent waste chips from flying out and injuring people during cutting, a large amount of dust generated during cutting pollutes the operating environment.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is a cutting device for welding pipe processing, comprising a welding pipe body, a cutting assembly is arranged outside the welding pipe body, the cutting assembly comprises a bottom plate, a fixing plate is fixed on the upper wall of the bottom plate, a driving motor is arranged on the front side of the fixing plate, a cutting blade is fixed on the power output shaft of the driving motor, motors are arranged on the left and right sides of the driving motor, a driving wheel is fixed on the power output shaft of the motor, and driven wheels are arranged on the front and rear sides below the driving wheel;
[0008] A dust removal assembly is arranged at the rear side of the cut-off assembly, and the dust removal assembly comprises a dust removal box, a dust removal bag is arranged inside the dust removal box, and a fan is fixed on the upper side of the front wall of the dust removal box.
[0009] The utility model is further configured such that the fixing plate is L-shaped, a mounting block is fixed to the left wall of the driving motor, an electric push rod is fixed to the upper wall of the mounting block, and the upper end of the electric push rod is fixedly connected to the fixing plate.
[0010] The utility model is further configured that a mounting plate is fixed to a side wall of the motor close to the driving wheel, an electric telescopic rod is fixed to an upper wall of the mounting plate, and an upper end of the electric telescopic rod is fixedly connected to the fixing plate.
[0011] The utility model is further configured that an anti-skid ring is fixed on the outside of the driving wheel, an anti-skid sleeve is fixed on the outside of the driven wheel, and both the anti-skid ring and the anti-skid sleeve are in contact with the welding pipe body.
[0012] The utility model is further configured that a boss is arranged inside the driven wheel, and the driven wheel is rotatably connected to the boss, and a moving block is fixed to the outer side wall of the boss.
[0013] The utility model is further configured as follows: an adjusting motor is fixed on the fixed plate corresponding to the rear of the moving block on the same side, a screw is fixed on the power output shaft of the adjusting motor, and the thread directions of the outer peripheral walls on the front and rear sides of the screw are opposite, the screw is threadedly connected to the moving block on the same side, a guide rod is fixed on the front wall of the fixed plate corresponding to the lower side of the screw, and the moving block and the guide rod are clearance-matched.
[0014] The utility model is further configured that a connecting pipe is fixed to the air inlet end of the fan, a collecting cover is fixed to the front end of the connecting pipe, and the collecting cover is fixedly connected to the fixing plate.
[0015] The utility model is further configured that a bag cage is arranged inside the dust removal bag, and a maintenance plate is fixed to the lower side of the rear wall of the dust removal box by bolts.
[0016] The utility model has the following beneficial effects:
[0017] 1. The utility model is provided with a motor, a driving wheel and a driven wheel. The motor is used to rotate the driving wheel. With the cooperation of the driven wheel, the welded pipe is in a rotating state, so that the cutting blade in the rotating state cuts through the wall thickness of the welded pipe body. When the welded pipe body is rotating, the welded pipe with a large diameter can be cut, so that welded pipe bodies of more specifications can be cut, which solves the problem that the diameter of the cutting blade in the cutting machine of the prior art is limited, it is not convenient to cut the welded pipe with a larger diameter, and it is inconvenient to use.
[0018] 2. The utility model provides a dust bag, a fan and a dust box, and utilizes the airflow generated by the fan to drive the dust generated during cutting into the dust box, so that the dust bag collects and filters the dust, and the airflow passes through the dust bag after the dust is intercepted in the dust box and is discharged, so as to prevent the dust generated during cutting from drifting to the external environment. This solves the problem of the prior art that, although a protective plate can be used to prevent waste chips from flying out and injuring people during cutting, a large amount of dust generated during cutting pollutes the operating environment.
[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 The figure is an overall structural diagram of a cutting device for welding pipe processing.
[0022] Figure 2 This is the left view of the truncated component.
[0023] Figure 3 This is a rear view of the truncated component.
[0024] Figure 4 This is the left view of the dust removal component.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 1-welding pipe body, 2-cutting assembly, 201-electric push rod, 2011-mounting block, 202-driving motor, 2021-cutting disc, 203-motor, 204-electric telescopic rod, 2041-mounting plate, 205-driving wheel, 2051-anti-slip ring, 206-adjusting motor, 2061-screw, 207-fixing plate, 2071-guide rod, 208-driven wheel, 2081-anti-slip sleeve, 209-moving block, 2091-boss, 210-bottom plate, 3-dust removal assembly, 301-dust removal bag, 3011-bag cage, 302-dust removal box, 3021-maintenance plate, 303-fan, 3031-connecting pipe, 304-collection cover. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1
[0029] See also Figure 1-3 The utility model is a cutting device for welding pipe processing, comprising a welding pipe body 1, a cutting assembly 2 is arranged outside the welding pipe body 1, the cutting assembly 2 comprises a bottom plate 210, the bottom plate 210 is fixedly connected to the mounting platform, a fixing plate 207 is fixed on the upper wall of the bottom plate 210, a driving motor 202 is arranged on the front side of the fixing plate 207, a cutting blade 2021 is fixed on the power output shaft of the driving motor 202, the driving motor 202 drives the cutting blade 2021 to rotate when working, so as to realize cutting of the welding pipe body 1, Motors 203 are provided on both the left and right sides of the driving motor 202, a driving wheel 205 is fixed on the power output shaft of the motor 203, and driven wheels 208 are provided on the front and rear sides below the driving wheel 205. The motor 203 drives the driving wheel 205 to rotate, and the weld pipe body 1 is rotated under the action of the driven wheel 208, so that the rotating cutting blade 2021 cuts the wall thickness of the weld pipe body 1 and then the weld pipe body 1 is rotated to cut off the weld pipe body 1. Therefore, the use is less limited by the specifications of the weld pipe body 1.
[0030] Specifically, the fixed plate 207 is L-shaped, and a mounting block 2011 is fixed to the left wall of the driving motor 202. An electric push rod 201 is fixed to the upper wall of the mounting block 2011, and the upper end of the electric push rod 201 is fixedly connected to the fixed plate 207. The mounting block 2011 is driven to move by the operation of the electric push rod 201, thereby driving the driving motor 202 to move. When cutting, the driving motor 202 is operated, and the electric push rod 201 can drive the rotating cutting blade 2021 to move toward the welding pipe body 1 to perform the wall thickness cutting operation of the welding pipe body 1.
[0031] A mounting plate 2041 is fixed to the side wall of the motor 203 close to the driving wheel 205, an electric telescopic rod 204 is fixed to the upper wall of the mounting plate 2041, and the upper end of the electric telescopic rod 204 is fixedly connected to the fixed plate 207. The mounting plate 2041 is driven to move by the operation of the electric telescopic rod 204, thereby driving the motor 203 to move and causing the driving wheel 205 to move until the anti-slip ring 2051 contacts the outer peripheral wall of the welding pipe body 1 to fix the position of the welding pipe body 1.
[0032] An anti-slip ring 2051 is fixed to the outside of the driving wheel 205, and an anti-slip sleeve 2081 is fixed to the outside of the driven wheel 208, and the anti-slip ring 2051 and the anti-slip sleeve 2081 are both in contact with the welding pipe body 1. The cooperation between the anti-slip ring 2051 and the anti-slip sleeve 2081 fixes the horizontal position of the welding pipe body 1, and ensures that there is sufficient friction to drive the welding pipe body 1 to rotate when the driving wheel 205 rotates.
[0033] A boss 2091 is provided inside the driven wheel 208, and the driven wheel 208 is rotatably connected to the boss 2091. A moving block 209 is fixed to the outer side wall of the boss 2091, and the moving block 209 can move in the front-rear direction. By adjusting the spacing between the moving blocks 209 on the same side, the need for welding pipe bodies 1 of different diameters to be firmly fixed can be met. That is, when a larger welding pipe body 1 is cut off, the distance between the two driven wheels 208 on the same side is increased, so that the larger welding pipe body 1 is more firmly fixed.
[0034] An adjusting motor 206 is fixed on the corresponding fixed plate 207 at the rear of the moving block 209 on the same side, a screw 2061 is fixed on the power output shaft of the adjusting motor 206, and the thread directions of the outer peripheral walls on the front and rear sides of the screw 2061 are opposite, the screw 2061 is threadedly connected to the moving block 209 on the same side, a guide rod 2071 is fixed on the front wall of the corresponding fixed plate 207 below the screw 2061, and the moving block 209 and the guide rod 2071 are clearance-matched, and the two moving blocks 209 on this side are driven to approach or move away from each other by the adjustment motor 206, and the driven wheels 208 on the moving block 209 on this side are driven to approach or move away from each other, thereby adjusting the distance of the driven wheels 208 on the same side.
[0035] The operation process of this embodiment is as follows: according to the diameter of the welded pipe body 1 to be cut, the adjusting motor 206 is operated to drive the screw 2061 to rotate, so that the moving block 209 moves, thereby driving the driven wheel 208 to move, and then the welded pipe body 1 is mounted on the inner side of the driven wheel 208, at which time the outer peripheral wall of the welded pipe body 1 contacts the outer peripheral wall of the anti-slip sleeve 2081, and then the electric telescopic rod 204 is extended to drive the mounting plate 2041 and the motor 203 to move downward, and drive the anti-slip ring 2051 on the driving wheel 205 to move downward until it contacts the outer peripheral wall of the welded pipe body 1 and contacts the outer peripheral wall of the anti-slip sleeve 2081. Maintaining a suitable extrusion pressure, the driving motor 202 is operated to drive the cutting disc 2021 to rotate at a high speed, and then the electric push rod 201 is extended to drive the mounting block 2011 and the driving motor 202 to descend, driving the cutting disc 2021 in a rotating state to descend until the cutting disc 2021 cuts the wall thickness of the welding pipe body 1, and then the motor 203 is operated to drive the driving wheel 205 to rotate, so that the anti-slip ring 2051 rotates, and with the cooperation of the driven wheel 208, the welding pipe body 1 in a rotating state is cut by the cutting disc 2021 in a rotating state, completing the truncation process of the welding pipe body 1. Specific embodiment 2
[0037] See also Figure 1 and 4 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment, but is different from the first embodiment in that: a dust removal assembly 3 is arranged on the rear side of the cut-off assembly 2, and the dust removal assembly 3 includes a dust removal box 302, and a dust removal bag 301 is arranged inside the dust removal box 302 for filtering dust, and a fan 303 is fixed on the upper side of the front wall of the dust removal box 302 for sucking dust into the dust removal box 302. The dust is sucked into the dust removal box 302 by utilizing the fan 303, and the dust is filtered in cooperation with the dust removal bag 301 to prevent the dust from floating in the operating environment and polluting the operating environment.
[0038] Specifically, a connecting pipe 3031 is fixed to the air inlet end of the fan 303, the right end of the connecting pipe 3031 passes through the fixed plate 207, a collecting hood 304 is fixed to the front end of the connecting pipe 3031, and the collecting hood 304 is fixedly connected to the fixed plate 207, thereby increasing the collecting space.
[0039] A bag cage 3011 is arranged inside the dust bag 301, and the bag cage 301 is matched with the dust bag 301, which is the prior art and will not be described in detail here. A maintenance plate 3021 is fixed to the lower side of the rear wall of the dust box 302 by bolts, and a rectangular groove is opened at the position of the maintenance plate 3021 corresponding to the rear wall of the dust box 302. When cleaning the dust inside the dust box 302, the cleaning operation can be performed by removing the maintenance plate 3021.
[0040] The rest of the structure is the same as that of the first embodiment.
[0041] The operation process of this embodiment is as follows: when the welding pipe body 1 is cut off, the fan 303 is started, and the interior of the collecting hood 304 is in a negative pressure state. The dust is sucked into the collecting hood 304 and then passes through the connecting pipe 3031 into the interior of the dust removal box 302. Under the filtration of the dust removal bag 301, the dust is trapped in the dust removal box 302, and the airflow passes through the dust removal bag 301 and is discharged to the outside.
[0042] In addition, the electrical appliances in the cutting device for processing welded pipes are electrically connected to the controller via conductive wires, and the controller is electrically connected to the external power supply via conductive wires. At the same time, the electrical appliances and controller in the cutting device for processing welded pipes are all prior art, and their models are not limited here.
[0043] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0044] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A cutting device for welding pipe processing, comprising a welding pipe body (1), characterized in that: A cutting component (2) is arranged outside the welding pipe body (1), and the cutting component (2) comprises a bottom plate (210), a fixing plate (207) is fixed to the upper wall of the bottom plate (210), a driving motor (202) is arranged on the front side of the fixing plate (207), a cutting blade (2021) is fixed on the power output shaft of the driving motor (202), a motor (203) is arranged on the left and right sides of the driving motor (202), a driving wheel (205) is fixed on the power output shaft of the motor (203), and driven wheels (208) are arranged on the front and rear sides below the driving wheel (205); A dust removal component (3) is arranged on the rear side of the cutting component (2), and the dust removal component (3) comprises a dust removal box (302), a dust removal bag (301) is arranged inside the dust removal box (302), and a fan (303) is fixed on the upper side of the front wall of the dust removal box (302).
2. A cutting device for welding pipe processing according to claim 1, characterized in that: The fixing plate (207) is L-shaped, a mounting block (2011) is fixed to the left wall of the driving motor (202), an electric push rod (201) is fixed to the upper wall of the mounting block (2011), and the upper end of the electric push rod (201) is fixedly connected to the fixing plate (207).
3. A cutting device for welding pipe processing according to claim 1, characterized in that: A mounting plate (2041) is fixed to a side wall of the motor (203) close to the driving wheel (205), an electric telescopic rod (204) is fixed to an upper wall of the mounting plate (2041), and an upper end of the electric telescopic rod (204) is fixedly connected to the fixing plate (207).
4. A cutting device for welding pipe processing according to claim 3, characterized in that: An anti-slip ring (2051) is fixed to the outside of the driving wheel (205), and an anti-slip sleeve (2081) is fixed to the outside of the driven wheel (208), and both the anti-slip ring (2051) and the anti-slip sleeve (2081) are in contact with the welding pipe body (1).
5. A cutting device for welding pipe processing according to claim 4, characterized in that: A boss (2091) is provided inside the driven wheel (208), and the driven wheel (208) is rotatably connected to the boss (2091), and a moving block (209) is fixed to the outer side wall of the boss (2091).
6. A cutting device for welding pipe processing according to claim 5, characterized in that: An adjusting motor (206) is fixed on the fixed plate (207) corresponding to the rear of the moving block (209) on the same side, a screw (2061) is fixed on the power output shaft of the adjusting motor (206), and the thread directions of the outer peripheral walls on the front and rear sides of the screw (2061) are opposite, the screw (2061) is threadedly connected to the moving block (209) on the same side, and a guide rod (2071) is fixed below the screw (2061) corresponding to the front wall of the fixed plate (207), and the moving block (209) and the guide rod (2071) are clearance-matched.
7. A cutting device for welding pipe processing according to claim 1, characterized in that: A connecting pipe (3031) is fixed to the air inlet end of the fan (303), a collecting hood (304) is fixed to the front end of the connecting pipe (3031), and the collecting hood (304) is fixedly connected to the fixing plate (207).
8. A cutting device for welding pipe processing according to claim 1, characterized in that: A bag cage (3011) is arranged inside the dust removal bag (301), and a maintenance plate (3021) is fixed to the lower side of the rear wall of the dust removal box (302) by bolts.