Wire fixing tool
By designing wire fixing tooling, using the combination of positioning blocks, support and pressure plates, the problem of traditional low welding accuracy is solved, stable fixing and efficient welding of wires is achieved, and the efficiency and accuracy of LED module assembly is improved.
Patent Information
- Application Number
- CN202420807138.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-17
AI Technical Summary
During the assembly process of traditional LED modules, the accuracy of welding conductors is low, which is prone to false welding and welding position and angle deviation, resulting in rework and waste materials, and low welding efficiency.
Design a wire fixing tool, including a positioning block, a support and a pressing plate, connected to an external device through a positioning block, the first groove of the support clamps the positioning block, the pressing plate is used to limit and press the wire, combining the elastic member and The torsion spring provides stable fixation and reduces wire movement.
It effectively improves the accuracy and efficiency of wire welding, reduces dummy welding and rework, and reduces waste rate.
Smart Images

Figure CN222359576U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the field of welding auxiliary technology, and in particular, to a wire fixing tool. Background Art
[0002] Wire welding is an important step in assembling LED (Light Emitting Diode) modules. In the traditional LED module assembly process, the LED module light source, wires, and PCB boards are welded. The wire welding position is usually manually adjusted, with low welding accuracy and long welding time. It is easy to produce cold welding and deviations in welding position and angle, resulting in rework or waste, making the module welding efficiency low. Utility Model Content
[0003] The purpose of the present disclosure is to provide a wire fixing tool to improve the welding accuracy and welding efficiency of wires in an LED module.
[0004] In order to achieve the above object, the present disclosure provides a wire fixing tool for fixing a wire to be welded, the wire fixing tool comprising:
[0005] Two positioning blocks, the two positioning blocks are respectively used to connect with external devices;
[0006] A support, wherein first grooves for accommodating the positioning block are respectively provided on opposite sides of the support, so that the positioning block can clamp the support, and the first grooves are detachably connected to the positioning block; and
[0007] The pressing plate is used to limit the wire between the pressing plate and the external device. The pressing plate is movably connected to the support through a connecting portion, and the connecting portion can provide a force that presses the pressing plate toward the wire.
[0008] Optionally, a second groove is further formed on the bottom wall of the first groove, and an elastic member is accommodated in the second groove. The elastic member can abut against the positioning block and provide a force to keep the positioning block away from the bottom wall of the first groove.
[0009] Optionally, a first positioning hole passing through the positioning block is formed on the positioning block, second positioning holes corresponding to the first positioning hole are formed on both sides of the first groove, and the wire fixing tool further includes a first fixing piece passing through the first positioning hole and the second positioning hole.
[0010] Optionally, the first positioning hole is a bar-shaped hole, and the second positioning hole is a circular hole.
[0011] Optionally, the pressing plate comprises:
[0012] A wire pressing portion, used for pressing the wire; and
[0013] An avoidance portion, one end of which is connected to the connecting portion, and the other end of which is connected to a side of the wire pressing portion away from the wire, and a avoidance groove is provided on a side of the avoidance portion close to the wire for avoiding the external device.
[0014] Optionally, a third groove for accommodating the wire is formed on a side of the wire pressing portion close to the wire.
[0015] Optionally, there are two third grooves arranged at intervals, a fourth groove is provided between the two third grooves, and the fourth groove and the third groove are arranged in a stepped manner.
[0016] Optionally, the connecting portion includes:
[0017] A pin shaft, the pin shaft is fixedly connected to the support, and the pressing plate is rotatably sleeved on the pin shaft;
[0018] A torsion spring is sleeved on the pin shaft and contacts the pressing plate, and can provide a force to press the pressing plate toward the wire.
[0019] Optionally, a fixing groove is provided on the support, and the pin shaft is at least partially accommodated in the fixing groove.
[0020] Optionally, a weight-reducing groove is provided on the support, and the weight-reducing groove is located between the two first grooves.
[0021] Through the above technical solution, the positioning block is connected to the external device, and the two positioning blocks cooperate with the first groove of the support, so that the two positioning blocks can clamp the support so that the wire fixing tool can be stably fixed on the external device. At the same time, the pressure plate connected to the support can press and fix the wire to be welded on the external device to prevent the wire from moving, which can effectively reduce the probability of false welding of the wire during welding and the deviation of welding position and angle, reduce rework and waste, and effectively improve the accuracy and efficiency of wire welding.
[0022] Other features and advantages of the present disclosure will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are used to provide a further understanding of the present disclosure and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present disclosure but do not constitute a limitation of the present disclosure. In the accompanying drawings:
[0024] Figure 1 It is a schematic diagram of a wire fixing tool according to an embodiment of the present disclosure.
[0025] Figure 2 It is a schematic diagram of a wire fixing tool from another perspective according to an embodiment of the present disclosure.
[0026] Figure 3 is a perspective view of a wire fixing tool according to an embodiment of the present disclosure.
[0027] Figure 4 It is a side view of a wire fixing tool according to an embodiment of the present disclosure.
[0028] Description of Reference Numerals
[0029] 1-positioning block; 11-first positioning hole; 2-support; 21-first groove; 211-second groove; 212-second positioning hole; 22-fixing groove; 23-weight reduction groove; 3-pressing plate; 31-wire pressing part; 311-third groove; 312-fourth groove; 32-avoidance part; 321-avoidance groove; 4-connecting part; 41-pin shaft; 42-torsion spring; 5-elastic member. DETAILED DESCRIPTION
[0030] The specific implementation of the present disclosure is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described herein is only used to illustrate and explain the present disclosure, and is not used to limit the present disclosure.
[0031] In the present disclosure, unless otherwise specified, directional words such as "inner" and "outer" are defined with respect to the outline of the corresponding component. The use of the terms "first", "second", etc. is intended to distinguish different components and does not have order and importance. In addition, in the following description, when referring to the drawings, unless otherwise explained, the same reference numerals in different drawings represent the same or similar elements.
[0032] According to one embodiment of the present disclosure, Figures 1 to 4 As shown, a wire fixing tool is provided, which can be used to fix the wire to be welded, and the wire fixing tool includes two positioning blocks 1, a support 2, a pressure plate 3 and a connecting portion 4. Among them, the two positioning blocks 1 can be used to connect with external equipment respectively, and the opposite sides of the support 2 are respectively provided with first grooves 21 for accommodating the positioning blocks 1, so that the positioning blocks 1 can clamp the support 2, and the first groove 21 is detachably connected to the positioning blocks 1. The pressure plate 3 can be used to limit the wire between the pressure plate 3 and the external equipment, that is, to press the wire, and the pressure plate 3 can be movably connected to the support 2 through the connecting portion 4, and the connecting portion 4 can provide a force that presses the pressure plate 3 against the wire. The external equipment here can refer to welding equipment or other auxiliary tooling for welding the wire, wherein the welding equipment can also include its working platform and welding manipulator, which is not limited in the present disclosure.
[0033] Through the above technical solution, the positioning block 1 is connected to the external device, and the two positioning blocks 1 cooperate with the first groove 21 of the support 2, so that the two positioning blocks 1 can clamp the support 2 so that the wire fixing tool can be stably fixed on the external device. At the same time, the pressing plate 3 connected to the support 2 can press and fix the wire to be welded on the external device to prevent the wire from moving, which can effectively reduce the probability of false welding of the wire during the welding process and the deviation of the welding position and angle, reduce rework and waste, and effectively improve the accuracy and efficiency of wire welding.
[0034] Furthermore, if Figure 3 As shown, a second groove 211 may also be provided on the bottom wall of the first groove 21, and an elastic member 5 is accommodated in the second groove 211. The elastic member 5 can abut against the positioning block 1, and can provide a force to keep the positioning block 1 away from the bottom wall of the first groove 21. It should be noted that the bottom wall here refers to the wall at the deepest position along the concave direction of the first groove 21. The elastic member 5 can abut against the two positioning blocks 1 on both sides in two opposite directions, so that the clamping between the positioning block 1 and the support 2 is relatively balanced and not prone to movement. The elastic member 5 can be an elastic rubber or a spring, and the present disclosure does not limit this.
[0035] According to one embodiment of the present disclosure, Figures 1 to 3 As shown, the positioning block 1 may be provided with a first positioning hole 11 that passes through the positioning block 1, and the two sides of the first groove 21 may be provided with second positioning holes 212 that correspond to the first positioning hole 11, respectively. The wire fixing tool also includes a first fixing member, and the first fixing member passes through the first positioning hole 11 and the second positioning hole 212. In this way, after the positioning block 1 is inserted into the first groove 21, when the first positioning hole 11 and the second positioning hole 212 are aligned, the two can be simultaneously penetrated by fasteners such as positioning pins or screws and studs. The fasteners can sequentially pass through a first positioning hole 11, the second positioning hole 212, and another first positioning hole 11 that is arranged opposite to the first first positioning hole 11, thereby completing the installation of the positioning block 1 and the first groove 21, and preventing the positioning block 1 from being separated from the first groove 21.
[0036] Furthermore, if Figures 1 to 3 As shown, the first positioning hole 11 may be a strip hole, and the second positioning hole 212 may be a circular hole. In this way, when the positioning block 1 is installed between the first groove 21, the support 2 may slide along the extension direction of the strip hole to a certain extent, thereby increasing the matching range of the first positioning hole 11 and the second positioning hole 212, and preventing the problem of being unable to be installed and fixed due to the space restriction of the external device causing the two positioning blocks 1 to be too close or too far apart, so that the first positioning hole 11 and the second positioning hole 212 cannot be completely matched when the two positioning blocks 1 are fixed on the external device respectively.
[0037] According to one embodiment of the present disclosure, Figures 1 to 4 As shown, the pressing plate 3 may include a wire pressing portion 31 and an avoidance portion 32. The wire pressing portion 31 may be used to press the wire tightly to prevent the wire from running around and causing an unsatisfactory welding effect. One end of the avoidance portion 32 may be connected to the connecting portion 4, and the other end may be connected to the side of the wire pressing portion 31 away from the wire. Due to structural problems of the external device, a side of the avoidance portion 32 close to the wire may be provided with an avoidance groove 321 for avoiding the external device to avoid collision and interception with the external device due to structural problems, which may cause an unsatisfactory wire pressing effect of the wire pressing portion 31.
[0038] Furthermore, if Figure 3 As shown, a third groove 311 for accommodating the wire can be provided on one side of the wire pressing portion 31 close to the wire, so that when the wire pressing portion 31 presses the wire onto the external device, the wire can be located in the third groove 311, thereby limiting the range of movement of the wire and preventing the wire from wandering around, so as to improve welding accuracy. The third groove 311 can be a straight groove, and an arc groove, a wavy groove, and a folded groove are also within the protection scope of the present disclosure.
[0039] Furthermore, if Figure 3 As shown, the third groove 311 may be two spaced apart, and a fourth groove 312 is provided between the two third grooves 311, and the fourth groove 312 and the third groove 311 are arranged in a stepped manner. That is, the bottom wall of the fourth groove 312 is farther away from the wire than the bottom wall of the third groove 311. The wires to be welded have different lengths. When the wires are accommodated in the third groove 311 and the fourth groove 312, the third groove 311 can limit the wires from both ends, so that the fourth groove 312 in the middle can allow a certain degree of wire redundancy, and the redundant part of the wire can be accommodated in the fourth groove 312.
[0040] According to one embodiment of the present disclosure, Figures 1 to 4 As shown, the connecting part 4 may include a pin 41 and a torsion spring 42. The pin 41 may be fixedly connected to the support 2, and the pressure plate 3 may be rotatably sleeved on the pin 41. The torsion spring 42 is sleeved on the pin 41 and in contact with the pressure plate 3, and can provide a force that presses the pressure plate 3 against the wire. When the wire needs to be placed between the pressure plate 3 and the external device for fixed compression, the pressure plate 3 is moved at this time, and the wire is placed in the gap between the pressure plate 3 and the external device, and the pressure plate 3 is released. At this time, under the action of the torsion spring 42, the pressure plate 3 rotates in the direction of the wire to achieve an automatic compression effect. When the wire welding is completed, the pressure plate 3 is moved at this time to create a gap between the pressure plate 3 and the external device, and the wire can be taken out, and then the pressure plate 3 can be released.
[0041] Furthermore, if Figure 1 and Figure 2As shown, the support 2 may be provided with a fixing groove 22, and the pin 41 may be at least partially accommodated in the fixing groove 22, so that the structure of the wire fixing tool is more compact and the space occupied is reduced. The pin 41 may also be fixed in the fixing groove 22 by fasteners such as screws, studs or positioning pins, which is not limited in the present disclosure.
[0042] According to one embodiment of the present disclosure, Figures 1 to 3 As shown, a weight-reducing groove 23 may be provided on the support 2, and the weight-reducing groove 23 is located between the two first grooves 21. The weight-reducing groove 23 may be a U-shaped groove, which can reduce the material of the support 2 and reduce the manufacturing cost without affecting the function of the fixing tool.
[0043] The preferred embodiments of the present disclosure are described in detail above in conjunction with the accompanying drawings; however, the present disclosure is not limited to the specific details in the above embodiments. Within the technical concept of the present disclosure, a variety of simple modifications can be made to the technical solution of the present disclosure, and these simple modifications all fall within the protection scope of the present disclosure.
[0044] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present disclosure will not further describe various possible combinations.
[0045] In addition, various embodiments of the present disclosure may be arbitrarily combined, and as long as they do not violate the concept of the present disclosure, they should also be regarded as the contents disclosed by the present disclosure.
Claims
1. A conductor fixing tool, characterized in that: Used to fix the wire to be welded, the wire fixing tool comprises: Two positioning blocks, the two positioning blocks are respectively used to connect with external devices; A support, wherein first grooves for accommodating the positioning block are respectively provided on opposite sides of the support, so that the positioning block can clamp the support, and the first grooves are detachably connected to the positioning block; and The pressing plate is used to limit the wire between the pressing plate and the external device. The pressing plate is movably connected to the support through a connecting portion, and the connecting portion can provide a force that presses the pressing plate toward the wire.
2. The conductor fixing tool according to claim 1, characterized in that: A second groove is also formed on the bottom wall of the first groove. An elastic member is contained in the second groove. The elastic member can abut against the positioning block and provide a force to keep the positioning block away from the bottom wall of the first groove.
3. The conductor fixing tool according to claim 1, characterized in that: The positioning block is provided with a first positioning hole penetrating the positioning block, and second positioning holes corresponding to the first positioning hole are respectively provided on both sides of the first groove. The wire fixing tool also includes a first fixing piece, and the first fixing piece passes through the first positioning hole and the second positioning hole.
4. The conductor fixing tool according to claim 3, characterized in that: The first positioning hole is a strip-shaped hole, and the second positioning hole is a circular hole.
5. The conductor fixing tool according to claim 1, characterized in that: The pressing plate comprises: A wire pressing portion, used for pressing the wire; and An avoidance portion, one end of which is connected to the connecting portion, and the other end of which is connected to a side of the wire pressing portion away from the wire, and a avoidance groove is provided on a side of the avoidance portion close to the wire for avoiding the external device.
6. The conductor fixing tool according to claim 5, characterized in that: A third groove for accommodating the wire is formed on one side of the wire pressing portion close to the wire.
7. The conductor fixing tool according to claim 6, characterized in that: There are two third grooves arranged at intervals, and a fourth groove is provided between the two third grooves. The fourth groove and the third groove are arranged in a stepped shape.
8. The conductor fixing tool according to claim 1, characterized in that: The connecting portion comprises: A pin shaft, the pin shaft is fixedly connected to the support, and the pressing plate is rotatably sleeved on the pin shaft; A torsion spring is sleeved on the pin shaft and contacts the pressing plate, and can provide a force to press the pressing plate toward the wire.
9. The conductor fixing tool according to claim 8, characterized in that: The support is provided with a fixing groove, and the pin shaft is at least partially accommodated in the fixing groove.
10. The conductor fixing tool according to claim 1, characterized in that: The support is provided with a weight-reducing groove, and the weight-reducing groove is located between the two first grooves.