Polishing, cleaning and spraying integrated maintenance device for anti-collision wall guardrail
By designing an integrated maintenance device for anti-collision wall guardrail polishing, cleaning and spraying, the problems of fading and paint removal of aging guardrails are solved, and an efficient and standardized maintenance process is achieved, and construction efficiency and equipment controllability are improved.
Patent Information
- Application Number
- CN202323484476.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2033-12-20
AI Technical Summary
In the prior art, steel anti-collision wall guardrails fade and paint after aging due to oxidation and pollution, resulting in high maintenance costs, low construction efficiency and uneven spray quality, lacking efficient mechanized maintenance solutions.
An integrated maintenance device for anti-collision wall guardrail grinding, cleaning and spraying, including a mobile car, a grinding mechanism, a cleaning mechanism and a spraying mechanism is designed. By moving the moving car along the direction of the guardrail, grinding, cleaning and spraying operations are performed automatically, and image recognition devices are used. The controller realizes automatic adjustment and manual control to ensure efficient and standardized maintenance.
Mechanized and standardized maintenance of steel anti-collision wall guardrails has been realized, construction efficiency has been improved, spraying quality has been avoided, maintenance costs have been reduced, and equipment controllability and applicability have been improved.
Smart Images

Figure CN222359942U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crash wall guardrail maintenance, and in particular to a grinding, cleaning and spraying integrated maintenance device for crash wall guardrails. Background Art
[0002] With the continuous increase in the operating mileage of bridges and roads in my country, a large number of highway supporting facilities are under the maintenance and management stage of the construction pipeline. The circular steel crash barrier with color coating installed on the concrete guardrails on both sides of the road bridge is also one of the highway supporting facilities. With the increase of application time, a large number of steel crash barrier guardrails have aging phenomena such as dirt contamination, fading, and paint peeling on the surface due to oxidation, exposure to dust, sand, and ultraviolet radiation, resulting in them being unable to play their original road warning role normally, posing a serious safety hazard to the personal and material safety of passing vehicles and drivers and passengers.
[0003] At present, when steel crash barrier guardrails fade and peel, they are still mainly cleaned and repainted manually. The feasibility of using manual operation for local maintenance is acceptable, but in the future, when a large number of long-distance steel crash barrier guardrails need to be cleaned and repainted due to aging, if manual operation is still used, it will result in high maintenance costs, low construction efficiency, and uneven spraying quality. Therefore, there is an urgent need for an integrated grinding, cleaning and spraying maintenance device for crash barrier guardrails. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an integrated grinding, cleaning and spraying maintenance device for anti-collision wall guardrails.
[0005] The utility model discloses a grinding, cleaning and spraying integrated maintenance device for a collision-proof wall guardrail, comprising a mobile trolley and a grinding mechanism, a cleaning mechanism and a spraying mechanism arranged in sequence from front to back on one side of the mobile trolley;
[0006] The mobile vehicle comprises a vehicle body and a driving mechanism, wherein the driving mechanism is used to drive the vehicle body to move along the laying direction of the anti-collision wall guardrail;
[0007] The grinding mechanism includes a grinding part and a first driving part, and the first driving part can drive the grinding part to grind the outer surface of the anti-collision wall guardrail;
[0008] The cleaning mechanism comprises a cleaning part and a second driving part, and the second driving part can drive the cleaning part to clean the outer surface of the polished anti-collision wall guardrail;
[0009] The spraying mechanism includes a spraying part, and the spraying part can spray the outer surface of the anti-collision wall guardrail after cleaning.
[0010] As a further improvement of the utility model, it also includes a controller, an operation panel and an image recognition device electrically connected to the controller, wherein the controller and the operation panel are both arranged on the vehicle body, and the image recognition device is arranged at the front end of the vehicle body to detect the relative position of the anti-collision wall guardrail and the vehicle body;
[0011] The driving mechanism, the first driving unit, the second driving unit, and the spraying unit are all electrically connected to the controller.
[0012] As a further improvement of the utility model, the vehicle body includes a chassis and a vehicle body frame placed above the chassis, and the rear end of the chassis exceeds the vehicle body frame by a distance to form a driving platform for an operator to stand on;
[0013] A set of wheels is provided at the bottom of the front end and the rear end of the chassis, at least one set of the wheels is connected to the driving mechanism, the wheels at the front end are also connected to the front wheel steering mechanism, and the front wheel steering mechanism is electrically connected to the controller;
[0014] The polishing mechanism, the cleaning mechanism and the spraying mechanism are respectively arranged on one side of the body frame, the controller and the operation panel are respectively fixedly mounted on the body frame, and the image recognition device is fixedly mounted on the front end of the body frame.
[0015] As a further improvement of the utility model, the driving mechanism includes a power module and an electric motor; the front wheel steering mechanism includes a steering wheel and a steering drive member;
[0016] The electric motor and the power module are both placed on the chassis, and the steering wheel is fixedly mounted on a side of the vehicle body frame close to the driving platform through a bracket;
[0017] The power module is electrically connected to the motor, the first drive unit, the second drive unit, the spray unit, the image recognition device, the controller and the operation panel respectively; the motor is connected to at least one set of the front and rear wheels through a transmission member to drive the wheels forward;
[0018] The steering wheel is connected to the wheels at the front end through the steering drive to change the travel direction of the wheels at the front end. The steering drive is also electrically connected to the controller.
[0019] As a further improvement of the utility model, the grinding part includes three cylindrical grinding brushes; the first driving part includes three first driving motors;
[0020] The three cylindrical grinding brushes are arranged in a triangular distribution on the top and both sides of the anti-collision wall guardrail, and the three cylindrical grinding brushes are arranged horizontally along the forward direction of the mobile vehicle;
[0021] The three cylindrical grinding brushes are respectively connected to the corresponding first driving motors through transmission parts. The three first driving motors are fixedly installed on one side of the vehicle body through a fixing frame and are electrically connected to the controller. The three first driving motors respectively drive the corresponding cylindrical grinding brushes to rotate around their axes.
[0022] As a further improvement of the utility model, the brush heads of the three cylindrical grinding brushes are all made of steel wire.
[0023] As a further improvement of the utility model, the cleaning part includes three cylindrical cleaning brushes; the first driving part includes three second driving motors;
[0024] The three cylindrical cleaning brushes are arranged in a triangular distribution on the top and both sides of the anti-collision wall guardrail, and the three cylindrical cleaning brushes are arranged horizontally along the forward direction of the mobile vehicle;
[0025] The three cylindrical cleaning brushes are respectively connected to the corresponding second drive motors through transmission parts, and the three second drive motors are fixedly installed on one side of the vehicle body through a fixing frame and are electrically connected to the controller. The three second drive motors respectively drive the corresponding cylindrical cleaning brushes to rotate around their axes.
[0026] As a further improvement of the present invention, the brush heads of the three cylindrical cleaning brushes are all made of nylon.
[0027] As a further improvement of the utility model, the spraying mechanism further includes a funnel-shaped feeder, a material storage box and a feed pump;
[0028] The spraying part comprises a "C"-shaped spraying ring with an opening facing downward, and the "C"-shaped spraying ring is sleeved on the outside of the anti-collision wall guardrail; a plurality of nozzles for spraying are arranged on the inner side of the "C"-shaped spraying ring;
[0029] The upper end of the "C"-shaped spraying circle is connected to the storage box through a feeding pipeline. The storage box is provided with the funnel-shaped feeder. The feeding pipeline is provided with the feed pump, and the feed pump is also electrically connected to the controller.
[0030] As a further improvement of the utility model, the diameter of the nozzle is not greater than 1 mm, and the distance between two adjacent nozzles is 50 mm;
[0031] The distance between the inner wall of the "C"-shaped spray circle and the anti-collision wall guardrail is 30-50mm.
[0032] Compared with the prior art, the beneficial effects of the utility model are:
[0033] The utility model provides a mobile trolley, and a grinding mechanism, a cleaning mechanism and a spraying mechanism are sequentially arranged from front to back on one side of the mobile trolley, so that the faded and peeled steel anti-collision wall guardrail can be polished, cleaned and sprayed in an integrated manner. As the mobile trolley moves forward, the faded and peeled steel anti-collision wall guardrail will pass through the grinding mechanism, the cleaning mechanism and the spraying mechanism in sequence, thereby realizing the mechanization and standardized maintenance of the steel anti-collision wall guardrail, improving the construction efficiency and avoiding the occurrence of uneven spraying quality.
[0034] The utility model provides a mobile trolley, and connects the driving mechanism, the operating panel, the image recognition device, and the front-wheel steering mechanism of the mobile trolley to the controller respectively, so that the direction of the steel anti-collision wall guardrail in front can be visually recognized through the image recognition device, and the forward direction of the mobile trolley can be automatically adjusted through the controller, the driving mechanism, and the front-wheel steering mechanism. At the same time, the utility model also realizes manual control in complex road conditions or when the image recognition device has difficulty in recognition by providing a driving platform and a steering wheel, thereby improving the controllability of the mobile trolley.
[0035] The utility model can customize the grinding and cleaning operations according to the actual conditions of the steel crash barrier guardrail, and can customize the position and intensity of grinding and cleaning by adjusting parameters such as the positions of three cylindrical grinding brushes and three cylindrical cleaning brushes and the rotation speeds of multiple first drive motors and second drive motors, thereby improving practicality and applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 This is a diagram showing the use status of the integrated grinding, cleaning and spraying maintenance device for the anti-collision wall guardrail disclosed in one embodiment of the utility model;
[0037] Figure 2 A side structural diagram of a grinding, cleaning and spraying integrated maintenance device for a crash wall guardrail disclosed in one embodiment of the utility model;
[0038] Figure 3 This is a front view structural diagram of a grinding, cleaning and spraying integrated maintenance device for a crash wall guardrail disclosed in one embodiment of the utility model;
[0039] Figure 4 A side view of the grinding, cleaning and spraying integrated maintenance device for the anti-collision wall guardrail disclosed in one embodiment of the utility model in use;
[0040] Figure 5 It is a front view of the use status of the grinding, cleaning and spraying integrated maintenance device for the anti-collision wall guardrail disclosed in an embodiment of the utility model.
[0041] In the figure:
[0042] 1. Crash barrier; 21. Chassis; 211. Driving platform; 22. Vehicle body frame; 23. Motor; 3. Wheel; 41. Cylindrical grinding brush; 42. First drive motor; 43. First transmission member; 51. Cylindrical cleaning brush; 52. Second drive motor; 53. Second transmission member; 61. "C"-shaped spray ring; 62. Funnel feeder; 63. Storage box; 64. Feeding pipeline; 7. Camera; 8. Steering wheel; 9. Operation panel. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0044] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0045] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] The utility model is further described in detail below in conjunction with the accompanying drawings:
[0047] like Figure 1As shown, according to the utility model, a grinding, cleaning and spraying integrated maintenance device for a crash barrier guardrail is provided, comprising a mobile trolley and a grinding mechanism, a cleaning mechanism and a spraying mechanism arranged in sequence from front to back on one side of the mobile trolley; the mobile trolley comprises a vehicle body and a driving mechanism, the driving mechanism is used to drive the vehicle body to move along the laying direction of the crash barrier guardrail 1; the grinding mechanism comprises a grinding part and a first driving part, the first driving part can drive the grinding part to grind the outer surface of the crash barrier guardrail 1; the cleaning mechanism comprises a cleaning part and a second driving part, the second driving part can drive the cleaning part to clean the outer surface of the crash barrier guardrail 1 after grinding; the spraying mechanism comprises a spraying part, and the spraying part can spray the outer surface of the crash barrier 1 after cleaning.
[0048] In this embodiment, a mobile cart is provided, and a grinding mechanism, a cleaning mechanism and a spraying mechanism are sequentially arranged from front to back on one side of the mobile cart, so that the faded and peeling steel crash barrier guardrail 1 can be polished, cleaned and sprayed in an integrated manner. As the mobile cart moves forward, the faded and peeling steel crash barrier guardrail 1 will pass through the grinding mechanism, the cleaning mechanism and the spraying mechanism in sequence, thereby realizing the mechanized and standardized maintenance of the steel crash barrier guardrail 1, improving the construction efficiency and avoiding the occurrence of uneven spraying quality.
[0049] Specific:
[0050] In the above embodiment, preferably, it also includes a controller and an operating panel 9 electrically connected to the controller and an image recognition device, the controller and the operating panel 9 are both arranged on the vehicle body, the image recognition device is arranged at the front end of the vehicle body to detect the relative position of the crash barrier 1 and the vehicle body; the driving mechanism, the first driving unit, the second driving unit, and the spraying unit are all electrically connected to the controller.
[0051] like Figure 2-3 As shown, in the above embodiment, preferably, the vehicle body includes a chassis 21 and a body frame 22 placed above the chassis 21, the rear end of the chassis 21 exceeds the body frame 22 by a distance to form a driving platform 211 for the operator to stand, and the body frame 22 in this embodiment is a rectangular structure, and the bottom of the body frame 22 can be connected to the chassis 21 by welding; a group of wheels 3 are provided at the bottom of the front end and the rear end of the chassis 21, and at least one of the groups of wheels 3 is connected to the driving mechanism. In this embodiment, a group of wheels 3 located at the rear end of the chassis 21 is connected to the driving mechanism as a driving wheel, and a group of wheels 3 located at the front end of the chassis 21 is also connected to the front wheel steering mechanism, and the front wheel steering mechanism is electrically connected to the controller, and the front wheel steering mechanism is set to change the forward direction of a group of wheels 3 located at the front end of the chassis 21; the grinding mechanism, the cleaning mechanism and the spraying mechanism are respectively arranged on one side of the body frame 22, the controller and the operation panel 91 are respectively fixedly mounted on the body frame 22, and the image recognition device is fixedly mounted on the front end of the body frame 22.
[0052] In the above embodiment, the image recognition device is a camera 7, which is fixedly mounted on the front end of the vehicle body frame 22 through a bracket to detect the relative position of the crash barrier 1 and the vehicle body. The camera 7 is electrically connected to the controller to send the real-time collected vehicle position and environmental image data in front of the vehicle body to the controller.
[0053] In the above embodiment, preferably, the driving mechanism includes a power module and a motor; wherein the power module and the motor 23 are both fixedly mounted on the chassis 21, and the power module is electrically connected to the motor 23, the first driving unit, the second driving unit, the spraying unit, the camera 7, the controller and the operation panel 9; the motor 23 is connected to at least one set of front and rear wheels 3 through a transmission member to drive the wheels 3 forward; in this embodiment, the motor 23 is transmission-connected to the wheels 3 located at the rear end of the chassis 21, and the specific connection method between the motor 23 and the wheels 3 is an existing design and will not be repeated here.
[0054] In the above embodiment, preferably, the front-wheel steering mechanism includes a steering wheel 8 and a steering drive, wherein the steering wheel 8 is fixedly mounted on the side of the vehicle body frame 22 close to the driving platform 211 through a bracket, and the steering wheel 8 is connected to a group of wheels 3 at the front end of the chassis 21 through the steering drive, so that the operator can manually change the forward direction of the mobile vehicle through the steering wheel 8. By setting the steering wheel 8 on the side of the vehicle body frame 22 close to the driving platform 211, it is also convenient for the operator to operate the steering wheel 8.
[0055] In the above embodiment, preferably, the steering drive is also electrically connected to the controller. In automatic mode, the controller can adjust the forward direction of the mobile vehicle and its relative position to the crash barrier 1 in real time through the steering drive according to the relative position of the front crash barrier 1 and the vehicle body captured by the camera 7. The steering drive in this embodiment is consistent with the driving principle and structure of the existing vehicle steering drive, which will not be elaborated here.
[0056] In the above embodiment, preferably, the grinding part includes three cylindrical grinding brushes 41; the first driving part includes three first driving motors 42; wherein, the three cylindrical grinding brushes 41 are triangularly distributed and are respectively arranged on the top and both sides of the crash barrier guardrail 1, and the three cylindrical grinding brushes 41 are all horizontally arranged along the forward direction of the mobile vehicle; the three cylindrical grinding brushes 41 are respectively connected to the corresponding first driving motors 42 through the first transmission member 43 at one end close to the front end thereof, and the three first driving motors 42 are respectively fixedly installed on one side of the vehicle body frame 22 through a fixing frame, and are all electrically connected to the controller, and the three first driving motors 42 respectively drive the corresponding cylindrical grinding brushes 41 to rotate around their axes, so as to grind off the aged and peeling paint on the outer surface of the crash barrier guardrail 1, so as to pre-treat the subsequent spraying of new paint.
[0057] In the above embodiment, preferably, the three cylindrical grinding brushes 41 can be fixedly connected to the fixing bracket of the first driving motor 42 on one side of the vehicle body frame 22 through a fixing bracket. During the actual connection, the rotating shafts of the three cylindrical grinding brushes 41 can pass through the bottom of the fixing bracket and be connected to the corresponding first driving motor 42 above it through the first transmission member 43. The bottom of the fixing bracket is provided with a through hole for the rotating shafts of the three cylindrical grinding brushes 41 to pass through.
[0058] In the above embodiment, preferably, the first transmission member 43 includes a first bevel gear, a second bevel gear and a transmission rod; during actual installation, the three first drive motors 42 are respectively fixedly installed on one side of the vehicle body frame 22 through a bracket in the horizontal direction, and the output ends of the three first drive motors 42 are respectively installed with first bevel gears, and the three cylindrical grinding brushes 41 are provided with second bevel gears on the rotating shaft at one end near the front end thereof, the transmission rod connects the first bevel gear and the second bevel gear in the vertical direction, and the upper and lower ends of the transmission rod are respectively provided with bevel gear parts that cooperate with the first bevel gear and the second bevel gear, and the three first drive motors 42 respectively realize rotation control of the three cylindrical grinding brushes 41 through the first bevel gear, the second bevel gear and the transmission rod.
[0059] In the above embodiment, preferably, the first transmission member 43 may also be a combination of a belt and a pulley or a combination of a sprocket and a chain to achieve power transmission between the three first driving motors 42 and the three cylindrical grinding brushes 41 .
[0060] In the above embodiment, preferably, the brush heads of the three cylindrical grinding brushes 41 are all made of steel wire. When the three first driving motors 42 drive the three cylindrical grinding brushes 41 to rotate, the aged and peeling paint on the surface of the crash barrier guardrail 1 can be polished to make it fall off.
[0061] In the above embodiment, preferably, the cleaning part includes three cylindrical cleaning brushes 51; the first driving part includes three second driving motors 52; wherein, the three cylindrical cleaning brushes 51 are triangularly distributed and respectively arranged on the top and both sides of the crash barrier guardrail 1, and the three cylindrical cleaning brushes 51 are all horizontally arranged along the forward direction of the mobile vehicle; the three cylindrical cleaning brushes are respectively connected to the corresponding second driving motors 52 through the second transmission member 53 at one end close to the front end thereof, and the three second driving motors 52 are fixedly installed on one side of the vehicle body frame 22 through a fixing bracket, and are all electrically connected to the controller, and the three second driving motors 52 respectively drive the corresponding cylindrical cleaning brushes 51 to rotate around their axes, so as to brush off the paint and dust polished off the outer surface of the crash barrier guardrail 1, so as to pre-treat the subsequent spraying of new paint.
[0062] In the above embodiment, preferably, the three cylindrical cleaning brushes 51 can be fixedly connected to the fixing bracket of the second driving motor 52 on one side of the vehicle body frame 22 through a fixing bracket. During the actual connection, the rotating shafts of the three cylindrical cleaning brushes 51 can pass through the bottom of the fixing bracket and be connected to the corresponding second driving motor 52 above it through the second transmission member 53. The bottom of the fixing bracket is provided with a through hole for the rotating shafts of the three cylindrical cleaning brushes 51 to pass through.
[0063] In the above embodiment, preferably, the second transmission member 53 has the same structure and driving principle as the first transmission member 43 , which will not be elaborated herein.
[0064] In the above embodiment, preferably, the brush heads of the three cylindrical cleaning brushes 51 are all made of nylon. When the three second driving motors 52 drive the three cylindrical cleaning brushes 51 to rotate, the paint and dust polished off the outer surface of the crash barrier guardrail 1 can be brushed off.
[0065] In the above embodiment, preferably, the spraying mechanism also includes a funnel-shaped feeder 62, a storage box 63 and a feed pump; the spraying part includes a "C"-shaped spraying ring 61 with an opening facing downward, and the "C"-shaped spraying ring 61 is sleeved on the outside of the crash barrier guardrail 1; the "C"-shaped spraying ring 61 is provided with a plurality of nozzles for spraying toward the inner side of the crash barrier guardrail 1, and the upper end of the "C"-shaped spraying ring 61 is connected to the storage box 63 through a feed pipe 64, so that each nozzle is connected to the
[0066] A funnel-shaped feeder 62 is provided on the material storage box 63, and a feed pump is provided on the feed pipeline 64, which is also electrically connected to the controller; the feed pump in this embodiment is provided to transport the spray paint stored in the material storage box 63 to the "C"-shaped spray circle 61 at a certain pressure, so that the multiple nozzles inside the "C"-shaped spray circle 61 can evenly spray new paint onto the outer surface of the polished crash barrier 1.
[0067] In the above embodiment, preferably, the caliber of each nozzle is greater than 1 mm, and the caliber of each nozzle in this embodiment is preferably 0.8 mm; the setting interval between two adjacent nozzles is 50 mm; the spraying range angle of each nozzle is 60°, and the inner wall of the "C"-shaped spray circle 61 is 30-50 mm away from the crash barrier guardrail.
[0068] In the above embodiment, preferably, the bottom opening spacing of the “C”-shaped spraying ring 61 is adapted to the width of the support frame at the bottom of the crash barrier 1 .
[0069] In the above embodiment, preferably, a material level meter may also be provided in the material storage box 63 to detect the paint material level in the material storage box 63 .
[0070] In the above embodiment, preferably, in order to facilitate intuitive operation by the operator, the operation panel 9 in this embodiment is provided with a system start and stop button, a start and stop button of the first drive motor 42, a start and stop button of the second drive motor 52, a start and stop button of the feed pump, a material level count value display area, a speed reduction button of the first drive motor 42 and a speed reduction button of the second drive motor 52, so as to realize visual operation of the operator.
[0071] like Figure 4-5 As shown, the specific method of using this embodiment is as follows:
[0072] 1. According to the size specifications of the crash barrier 1 to be maintained, adjust the three cylindrical grinding brushes 41 and the three cylindrical cleaning brushes 51 to appropriate positions;
[0073] 2. The operator drives the mobile trolley to one side of the crash barrier 1 to be maintained, and wraps three cylindrical grinding brushes 41, three cylindrical cleaning brushes 51 and a "C"-shaped spray ring 61 on the outer side of the crash barrier 1;
[0074] 3. In the automatic driving state, the camera 7 collects the environmental image in front of the mobile car and its relative position with the crash barrier 1. The controller drives the car forward according to the data collected by the camera, and simultaneously starts the three first drive motors 41 and the second drive motor 42 to start grinding and cleaning the outer surface of the crash barrier 1; and starts the feed pump, and the nozzle in the "C"-shaped spray circle 61 starts to spray the outer surface of the crash barrier 1 after cleaning. When a curved section appears in the crash barrier 1 in front, the controller controls the steering drive to adjust the forward direction of the mobile car, so as to ensure that the mobile car moves in real time along the laying direction of the crash barrier 1;
[0075] 4. In the manual driving state, when encountering complex road conditions or the camera 7 has difficulty in recognition, the operator stands on the driving platform 211 and controls the forward direction of the mobile vehicle through the steering wheel 8.
[0076] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A grinding, cleaning and spraying integrated maintenance device for anti-collision wall guardrail, characterized in that: It includes a moving trolley and a grinding mechanism, a cleaning mechanism and a spraying mechanism arranged in sequence from front to back on one side of the moving trolley; The mobile vehicle comprises a vehicle body and a driving mechanism, wherein the driving mechanism is used to drive the vehicle body to move along the laying direction of the anti-collision wall guardrail; The grinding mechanism includes a grinding part and a first driving part, and the first driving part can drive the grinding part to grind the outer surface of the anti-collision wall guardrail; The cleaning mechanism comprises a cleaning part and a second driving part, and the second driving part can drive the cleaning part to clean the outer surface of the polished anti-collision wall guardrail; The spraying mechanism includes a spraying part, and the spraying part can spray the outer surface of the anti-collision wall guardrail after cleaning.
2. The grinding, cleaning and spraying integrated maintenance device according to claim 1, characterized in that: It also includes a controller, an operation panel and an image recognition device electrically connected to the controller, wherein the controller and the operation panel are both arranged on the vehicle body, and the image recognition device is arranged at the front end of the vehicle body to detect the relative position of the crash barrier and the vehicle body; The driving mechanism, the first driving unit, the second driving unit, and the spraying unit are all electrically connected to the controller.
3. The grinding, cleaning and spraying integrated maintenance device according to claim 2, characterized in that: The vehicle body comprises a chassis and a vehicle body frame disposed above the chassis, wherein the rear end of the chassis extends beyond the vehicle body frame by a certain distance to form a driving platform for an operator to stand on; A set of wheels is provided at the bottom of the front end and the rear end of the chassis, at least one set of wheels is connected to the driving mechanism, and the wheels at the front end are also connected to the front wheel steering mechanism, and the front wheel steering mechanism is electrically connected to the controller; The polishing mechanism, the cleaning mechanism and the spraying mechanism are respectively arranged on one side of the body frame, the controller and the operation panel are respectively fixedly mounted on the body frame, and the image recognition device is fixedly mounted on the front end of the body frame.
4. The grinding, cleaning and spraying integrated maintenance device according to claim 3, characterized in that: The driving mechanism includes a power module and an electric motor; the front wheel steering mechanism includes a steering wheel and a steering drive member; The electric motor and the power module are both placed on the chassis, and the steering wheel is fixedly mounted on a side of the vehicle body frame close to the driving platform through a bracket; The power module is electrically connected to the motor, the first drive unit, the second drive unit, the spray unit, the image recognition device, the controller and the operation panel respectively; the motor is connected to at least one set of the front and rear wheels through a transmission member to drive the wheels forward; The steering wheel is connected to the wheels at the front end through the steering drive to change the travel direction of the wheels at the front end. The steering drive is also electrically connected to the controller.
5. The grinding, cleaning and spraying integrated maintenance device according to claim 2, characterized in that: The grinding part includes three cylindrical grinding brushes; the first driving part includes three first driving motors; The three cylindrical grinding brushes are arranged in a triangular distribution on the top and both sides of the anti-collision wall guardrail, and the three cylindrical grinding brushes are arranged horizontally along the forward direction of the mobile vehicle; The three cylindrical grinding brushes are respectively connected to the corresponding first driving motors through transmission parts. The three first driving motors are fixedly installed on one side of the vehicle body through a fixing frame and are electrically connected to the controller. The three first driving motors respectively drive the corresponding cylindrical grinding brushes to rotate around their axes.
6. The grinding, cleaning and spraying integrated maintenance device according to claim 5, characterized in that: The brush heads of the three cylindrical grinding brushes are all made of steel wire.
7. The grinding, cleaning and spraying integrated maintenance device according to claim 2, characterized in that: The cleaning part includes three cylindrical cleaning brushes; the first driving part includes three second driving motors; The three cylindrical cleaning brushes are arranged in a triangular distribution on the top and both sides of the anti-collision wall guardrail, and the three cylindrical cleaning brushes are arranged horizontally along the forward direction of the mobile vehicle; The three cylindrical cleaning brushes are respectively connected to the corresponding second drive motors through transmission parts, and the three second drive motors are fixedly installed on one side of the vehicle body through a fixing frame and are electrically connected to the controller. The three second drive motors respectively drive the corresponding cylindrical cleaning brushes to rotate around their axes.
8. The grinding, cleaning and spraying integrated maintenance device according to claim 7, characterized in that: The brush heads of the three cylindrical cleaning brushes are all made of nylon.
9. The grinding, cleaning and spraying integrated maintenance device according to claim 2, characterized in that: The spraying mechanism also includes a funnel-shaped feeder, a material storage box and a feed pump; The spraying part comprises a "C"-shaped spraying ring with an opening facing downward, and the "C"-shaped spraying ring is sleeved on the outside of the anti-collision wall guardrail; a plurality of nozzles for spraying are arranged on the inner side of the "C"-shaped spraying ring; The upper end of the "C"-shaped spraying circle is connected to the storage box through a feeding pipeline, the storage box is provided with the funnel-shaped feeder, the feeding pipeline is provided with the feed pump, and the feed pump is also electrically connected to the controller.
10. The grinding, cleaning and spraying integrated maintenance device according to claim 9, characterized in that: The diameter of the nozzle is not greater than 1 mm, and the distance between two adjacent nozzles is 50 mm; The distance between the inner wall of the "C"-shaped spray circle and the anti-collision wall guardrail is 30-50mm.