Sludge drying and conveying device
By introducing hydraulically driven brush plates and rubber strips and a combined cleaning system of air pumps and exhaust fans into the sludge drying conveying device, the operating resistance and environmental pollution caused by sludge adhesion are solved, and automatic cleaning and high efficiency are achieved delivery.
Patent Information
- Application Number
- CN202421129601.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing sludge conveying device cannot automatically clean up the sludge adhered to the belt surface, resulting in increased operating resistance, environmental pollution and safety hazards, affecting service life.
A sludge drying conveying device is designed, including a cleaning mechanism, which uses hydraulic cylinder to drive the brush plate and rubber strip for automatic scraping and sweeping. The air pump and exhaust fan are used to clean it with high-pressure air flow and adsorption pipe to ensure the sludge on the belt surface and Debris are effectively removed.
It realizes automatic cleaning of the sludge conveying device, reduces operating resistance, avoids sludge splash and environmental pollution, extends the service life of the belt, and improves the conveying efficiency.
Smart Images

Figure CN222361537U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge treatment, in particular to a sludge drying and conveying device. Background Art
[0002] Dried sludge can be reused as a potential resource, such as for land improvement, biomass fuel, building materials manufacturing, etc. In order to transport it to the relevant utilization site, it is necessary to convey the dry sludge through a conveying device, during which belt conveyors, screw conveyors and chain conveyors are often used.
[0003] During the conveying process, sludge tends to adhere to the belt surface of the belt conveyor, which will not only increase the running resistance of the belt and reduce the conveying efficiency, but may also cause the sludge to splash around during the operation of the belt, causing environmental pollution and safety hazards, and affecting its service life. The purpose of the sludge conveying device is difficult to clean automatically and cannot meet the use requirements. Utility Model Content
[0004] The utility model aims to provide a sludge drying and conveying device, which has the advantage of being able to perform self-cleaning treatment so that the sludge adhering to the belt surface can be removed, thereby solving the problem that the current sludge conveying device does not have an automatic cleaning function.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sludge drying and conveying device, comprising a conveyor, a cleaning mechanism is provided on the surface of the conveyor, and a cutting mechanism is provided on the surface of the cleaning mechanism;
[0006] The cleaning mechanism includes a mounting shell, a combined shell is arranged inside the mounting shell, two reciprocating screw rods are rotatably connected to the inner wall of the combined shell, a sliding sleeve is threadedly connected to the surface of the reciprocating screw rod, a connecting plate is fixed to the bottom of the sliding sleeve, a brush plate and a rubber strip are fixed to the bottom of the connecting plate, an air pump and an exhaust fan are fixed to the top of the mounting shell, one end of the air pump is connected to a connecting pipe, the bottom of the connecting pipe is connected to a blowing pipe, the surface of the exhaust fan is connected to a collecting box, the surface of the collecting box is connected to a diversion pipe, a scraper is slidably connected to the surface of the conveyor, and a hydraulic cylinder is fixed to the top of the mounting shell.
[0007] As a preferred sludge drying and conveying device of the utility model, the cutting mechanism includes a feeding shell, a cutting motor is fixed on the top of the feeding shell, the output shaft of the cutting motor passes through the inside of the feeding shell and is fixed with a cutting rod, a cutting blade is fixed on the surface of the cutting rod, a feeding port is provided on the top of the feeding shell, a discharge port is provided at the bottom of the feeding shell, and the discharge port is connected to the top of the mounting shell.
[0008] As a preferred sludge drying and conveying device of the utility model, a baffle is fixed at the bottom of the inner wall of the combined shell, a driving motor is fixed on the surface of the baffle, two gears are arranged on the inner side of the combined shell, one side of the gear is fixed to the output shaft of the driving motor, and the other side of the gear is fixed to the surface of the right reciprocating screw rod, pulleys are fixed on the surfaces of the reciprocating screw rods on both sides, and the pulleys on both sides are connected by belt transmission.
[0009] As a preferred sludge drying and conveying device of the utility model, a side plate is fixed on the surface of the conveyor, a clamping box is fixed on the surface of the side plate, and a clamping plate is fixed on the bottom of the scraper.
[0010] As a preferred sludge drying and conveying device of the utility model, a filter screen is fixed on the inner wall of the collecting box, and a box door is hinged on the top of the collecting box.
[0011] As a preferred sludge drying and conveying device of the utility model, a guide rod is penetrated through the surface of the mounting shell, and the bottom of the guide rod is fixedly connected to the top of the combined shell.
[0012] As a preferred sludge drying and conveying device of the utility model, a controller is fixed on the surface of the conveyor.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] The utility model provides an automatic cleaning effect for the conveyor by setting a cleaning mechanism. The hydraulic cylinder can drive the combined shell to move. When the sludge is conveyed and the conveyor needs to be cleaned, the hydraulic cylinder is started to make the brush plate and the bottom of the rubber strip contact with the conveyor surface belt. At this time, the reciprocating screw rod is rotated so that the sliding sleeve can drive the connecting plate to move back and forth on the surface of the reciprocating screw rod, so that the brush plate and the rubber strip can scrape the conveyor surface belt back and forth. Since the rubber strip and the brush have good elasticity and toughness, they can fit closely to the belt surface and penetrate into the belt texture through reciprocating motion, so as to effectively scrape and clean the sludge and other fine particles adhering to the belt, thereby achieving a good cleaning effect and making the sludge It will no longer adhere to the belt surface. Before that, start the air pump and the exhaust fan. The air pump can blow out high-pressure airflow. The high-pressure air can use the strong impact force of the airflow to quickly remove the loose, easy-to-blow-off dust and large particles on the belt surface, reduce the burden of subsequent physical cleaning, and avoid excessive wear of these debris on the rubber strips and brushes. After the belt is cleaned by the brush plate and rubber strip, the exhaust fan can cooperate with the diversion pipe to adsorb the belt surface, and can quickly absorb the dust and small particles raised during the cleaning process to prevent them from re-depositing on the belt or drifting into the surrounding environment. The scraper can scrape the belt surface so that the sludge fragments remaining on the belt surface can be taken out normally, thereby completing the automatic cleaning of the conveyor. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 It is a cross-sectional three-dimensional structural schematic diagram of the utility model;
[0017] Figure 3 It is a cross-sectional structural diagram of the cleaning mechanism in the utility model;
[0018] Figure 4 It is a partial cross-sectional structural schematic diagram of the cleaning mechanism in the utility model;
[0019] Figure 5 It is a partial cross-sectional structural schematic diagram of the cleaning mechanism in the utility model;
[0020] Figure 6 It is a schematic diagram of the partial disassembly structure of the cleaning mechanism in the utility model;
[0021] Figure 7 It is a schematic cross-sectional structure diagram of the cutting mechanism in the utility model.
[0022] In the figure: 1. conveyor; 2. cleaning mechanism; 201. mounting shell; 202. combination shell; 203. reciprocating screw rod; 204. sliding sleeve; 205. connecting plate; 206. brush plate; 207. rubber strip; 208. air pump; 209. connecting pipe; 210. blowing pipe; 211. exhaust fan; 212. collecting box; 213. diverter pipe; 214. side plate; 215. scraper; 216. clamping plate; 217. gear; 218. hydraulic cylinder; 219. guide rod; 220. driving motor; 3. cutting mechanism; 301. feeding shell; 302. cutting motor; 303. cutting rod; 4. controller. DETAILED DESCRIPTION
[0023] See also Figure 1-7 , a sludge drying and conveying device, comprising a conveyor 1, a cleaning mechanism 2 is arranged on the surface of the conveyor 1, and a cutting mechanism 3 is arranged on the surface of the cleaning mechanism 2;
[0024] The conveyor 1 is used to convey sludge, the cleaning mechanism 2 enables the conveyor 1 to achieve an automatic cleaning effect, and the cutting mechanism 3 enables the sludge to be cut.
[0025] The cleaning mechanism 2 includes a mounting shell 201, a combined shell 202 is arranged inside the mounting shell 201, two reciprocating screw rods 203 are rotatably connected to the inner wall of the combined shell 202, a sleeve 204 is threadedly connected to the surface of the reciprocating screw rod 203, a connecting plate 205 is fixed to the bottom of the sleeve 204, a brush plate 206 and a rubber strip 207 are fixed to the bottom of the connecting plate 205, an air pump 208 and an exhaust fan 211 are fixed to the top of the mounting shell 201, one end of the air pump 208 is connected to a connecting pipe 209, and the connecting pipe 209 passes through the combined shell 202. The connecting pipe 209 is fixedly connected to the combined shell 202 at the penetration point, a corrugated pipe is installed on the surface of the connecting pipe 209, a blowing pipe 210 is connected to the bottom of the connecting pipe 209, a collecting box 212 is connected to the surface of the exhaust fan 211, a shunt pipe 213 is connected to the surface of the collecting box 212, the surface of the shunt pipe 213 penetrates the installation shell 201, a scraper 215 is slidably connected to the surface of the conveyor 1, a hydraulic cylinder 218 is fixed on the top of the installation shell 201, one end of the hydraulic cylinder 218 penetrates the installation shell 201 and is fixedly connected to the combined shell 202;
[0026] The hydraulic cylinder 218 can drive the combined shell 202 to move. When the sludge is transported, the conveyor 1 needs to be cleaned. The hydraulic cylinder 218 is started to make the brush plate 206 and the bottom of the rubber strip 207 contact the surface belt of the conveyor 1. At this time, the reciprocating screw 203 is rotated to make the sleeve 204 drive the connecting plate 205 to move back and forth on the surface of the reciprocating screw 203, so that the brush plate 206 and the rubber strip 207 can scrape the surface belt of the conveyor 1 back and forth. Since the rubber strip and the brush have good elasticity and toughness, they can fit closely to the belt surface, and can penetrate into the belt texture through reciprocating motion, effectively scraping and cleaning the sludge and other fine particles adhering to the belt, so as to achieve a better cleaning effect and prevent the sludge from adhering to the belt surface. Prior to this, start the air pump 208 and the exhaust fan 211. The air pump 208 can blow out a high-pressure airflow. The high-pressure air can use the strong impact force of the airflow to quickly remove loose, easily blown-off dust and large particles on the belt surface, reduce the burden of subsequent physical cleaning, and avoid excessive wear of these debris on the rubber strips and brushes. After the belt is cleaned by the brush plate 206 and the rubber strip 207, the exhaust fan 211 cooperates with the diversion pipe 213 to adsorb the belt surface, and can quickly absorb the dust and small particles raised during the cleaning process to prevent them from being re-deposited on the belt or drifting into the surrounding environment. The scraper 215 can scrape the belt surface so that the sludge fragments remaining on the belt surface can be removed normally, thereby completing the automatic cleaning of the conveyor 1.
[0027] Furthermore, the cutting mechanism 3 includes a feeding shell 301, a cutting motor 302 is fixed on the top of the feeding shell 301, an output shaft of the cutting motor 302 passes through the inside of the feeding shell 301 and is fixed with a cutting rod 303, a cutting blade is fixed on the surface of the cutting rod 303, a feeding port is provided on the top of the feeding shell 301, a discharge port is provided at the bottom of the feeding shell 301, and the discharge port is connected to the top of the mounting shell 201;
[0028] The sludge is added to the feeding shell 301 through the feeding port. When the cutting motor 302 is started, the cutting blade on the surface of the cutting rod 303 can cut the sludge, so that the sludge can be cut into small pieces, preventing large pieces of sludge from directly falling onto the surface of the conveyor 1 and causing damage to the belt.
[0029] Furthermore, a baffle is fixed to the bottom of the inner wall of the combined shell 202, and a driving motor 220 is fixed to the surface of the baffle. Two gears 217 are arranged inside the combined shell 202, one side gear 217 is fixed to the output shaft of the driving motor 220, and the other side gear 217 is fixed to the surface of the right reciprocating screw rod 203. The gears 217 on both sides are meshed with each other, and pulleys are fixed to the surfaces of the reciprocating screw rods 203 on both sides, and the pulleys on both sides are connected by belt transmission;
[0030] When the driving motor 220 is started, it will drive the right reciprocating screw 203 to rotate through the two gears 217, and the right reciprocating screw 203 can drive the left reciprocating screw 203 to rotate synchronously through the transmission of two pulleys, thereby ensuring that the sliding sleeves 204 on both sides can slide on the surface of the reciprocating screw 203 at the same time.
[0031] Furthermore, a side plate 214 is fixed on the surface of the conveyor 1, a clamping box is fixed on the surface of the side plate 214, and a clamping plate 216 is fixed on the bottom of the scraper 215;
[0032] The scraper 215 can insert the clamping plate 216 into the clamping box to complete the installation of the scraper 215, and the scraper 215 can be quickly taken out, making it more convenient to clean and replace the scraper 215.
[0033] Furthermore, a filter screen is fixed to the inner wall of the collection box 212, and a box door is hinged on the top of the collection box 212;
[0034] The filter screen can intercept particles and sludge fragments to prevent impurities from damaging the exhaust fan 211, and the inside of the collection box 212 can be cleaned by opening the box door.
[0035] Furthermore, a guide rod 219 is passed through the surface of the mounting shell 201, and the bottom of the guide rod 219 is fixedly connected to the top of the combined shell 202;
[0036] When the combined shell 202 moves, the guide rod 219 can slide on the surface of the combined shell 202, so that the mounting shell 201 can obtain a guiding effect.
[0037] Furthermore, a controller 4 is fixed on the surface of the conveyor 1, and the controller 4 is electrically connected to the drive motor 220, the air pump 208, the exhaust fan 211, the hydraulic cylinder 218, the conveyor 1 and the cutting motor 302;
[0038] Enables controller 4 to operate multiple devices.
[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A sludge drying and conveying device, comprising a conveyor (1), characterized in that: The surface of the conveyor (1) is provided with a cleaning mechanism (2), and the surface of the cleaning mechanism (2) is provided with a cutting mechanism (3); The cleaning mechanism (2) comprises a mounting shell (201), a combined shell (202) is arranged inside the mounting shell (201), two reciprocating screw rods (203) are rotatably connected to the inner wall of the combined shell (202), a sliding sleeve (204) is threadedly connected to the surface of the reciprocating screw rod (203), a connecting plate (205) is fixed to the bottom of the sliding sleeve (204), a brush plate (206) and a rubber strip (207) are fixed to the bottom of the connecting plate (205), and the mounting shell (201 ) is fixed with an air pump (208) and an exhaust fan (211) on the top; one end of the air pump (208) is connected to a connecting pipe (209); the bottom of the connecting pipe (209) is connected to a blowing pipe (210); the surface of the exhaust fan (211) is connected to a collecting box (212); the surface of the collecting box (212) is connected to a diversion pipe (213); a scraper (215) is slidably connected to the surface of the conveyor (1); and a hydraulic cylinder (218) is fixed to the top of the mounting shell (201).
2. A sludge drying and conveying device according to claim 1, characterized in that: The cutting mechanism (3) comprises a feeding shell (301), a cutting motor (302) is fixed on the top of the feeding shell (301), an output shaft of the cutting motor (302) passes through the inside of the feeding shell (301) and is fixed with a cutting rod (303), a cutting blade is fixed on the surface of the cutting rod (303), a feeding port is provided on the top of the feeding shell (301), a discharge port is provided on the bottom of the feeding shell (301), and the discharge port is connected to the top of the mounting shell (201).
3. A sludge drying and conveying device according to claim 1, characterized in that: A baffle is fixed at the bottom of the inner wall of the combined shell (202), and a driving motor (220) is fixed on the surface of the baffle. Two gears (217) are arranged on the inner side of the combined shell (202), one side of the gear (217) is fixed to the output shaft of the driving motor (220), and the other side of the gear (217) is fixed to the surface of the right reciprocating screw rod (203). Pulleys are fixed on the surfaces of the reciprocating screw rods (203) on both sides, and the pulleys on both sides are connected by belt transmission.
4. The sludge drying and conveying device according to claim 1, characterized in that: A side plate (214) is fixed on the surface of the conveyor (1), a clamping box is fixed on the surface of the side plate (214), and a clamping plate (216) is fixed on the bottom of the scraper (215).
5. The sludge drying and conveying device according to claim 1, characterized in that: A filter screen is fixed to the inner wall of the collection box (212), and a box door is hinged on the top of the collection box (212).
6. The sludge drying and conveying device according to claim 1, characterized in that: A guide rod (219) passes through the surface of the installation shell (201), and the bottom of the guide rod (219) is fixedly connected to the top of the combined shell (202).
7. The sludge drying and conveying device according to claim 1, characterized in that: A controller (4) is fixed on the surface of the conveyor (1).