Turnover assembly of automatic cart
By designing the overturning assembly of the automatic push car, and using the servo motor and screw to drive the moving block, the automatic upturning and unloading of the car body is achieved, solving the problem of manual operation of the small and medium-sized car overturning mechanism in the prior art, and improving the Work efficiency and automation is overturned.
Patent Information
- Application Number
- CN202421229613.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing small car overturning mechanism is not convenient for automatic unloading during use, and requires manual operation, which makes the overturning process take a long time and cannot be automated.
A rollover assembly of an automatic pusher is designed, including the car body, side plate, axle rod, roller, rollover mechanism and servo motor. The servo motor drives the screw rod and the moving block to realize the automatic turning and unloading of the car body, reducing the Installation space for easy installation and use.
The automatic unloading of coal gangue in the car body is realized, which improves the overturning efficiency, reduces manual operation time, and realizes automatic overturning treatment.
Smart Images

Figure CN222361654U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of coal mines, in particular to a tipping assembly of an automatic cart. Background Art
[0002] A car tipper is a large mechanical device used to unload bulk materials from open railway cars. It is a loading and unloading machine that can flip or tilt rail cars to unload materials. It is suitable for ports with large transportation volumes and industrial sectors such as metallurgy, coal, and thermal power. Most mine cars in mines are also unloaded using small car tippers. A car tipper can unload 1-4 wagons at a time. Early equipment could only unload 1 wagon, and the largest car tipper could unload 4 wagons. However, large car tippers are convenient for use in large mines, but not for coal mine workshops. When using a small cart, it is convenient to load the gangue with a rake, but difficult to ship.
[0003] Referring to the existing Chinese patent with publication number CN220664245U, a system for transferring residual materials after unloading by a tipper is disclosed; a residual material conveyor is used to transport the residual materials and cooperates with a transfer transport component for transfer, and finally the residual materials are transferred to a storage bin for storage. The uninterrupted automatic operation of the residual material conveyor replaces the transfer operation of a cart or a small transport vehicle, which greatly improves the efficiency of transferring the residual materials remaining after unloading by the tipper.
[0004] However, the existing trolley tipping mechanism is generally inconvenient for unloading when in use. When the rail trolley is in use, it still needs to be tipped over manually, which results in a lot of time being wasted during the tipping process, and the work efficiency cannot be effectively improved, and the problem of being unable to realize automated tipping processing can be solved. Utility Model Content
[0005] In order to remedy the above deficiencies, the utility model provides an automatic trolley tipping assembly, which aims to improve the existing trolley tipping mechanism, which is generally inconvenient to unload when in use. When the rail trolley is in use, it still needs manual tipping, which results in a lot of time being wasted in the tipping process, and cannot effectively improve work efficiency, and cannot realize automated tipping processing.
[0006] The utility model provides a tipping assembly of an automatic cart, comprising a carriage body, side panels are respectively provided on both sides of the carriage body, the upper ends of the side panels on both sides are movably connected to the two sides of the carriage body, shaft rods are movably installed at both ends of the side panels on both sides, and rollers are respectively connected at both ends of the shaft rods;
[0007] A tipping mechanism is provided at the bottom of the carriage body, a connecting plate is fixedly installed at the bottom of one end of the side panels on both sides, and the bottom of the tipping mechanism is fixedly installed on the connecting plate.
[0008] In the above-mentioned implementation process, when the utility model is in use, the car body is flipped up by the tipping mechanism, so that the coal gangue in the car body can be automatically unloaded, and the tipping mechanism drives the car body to rise through the servo motor, which can effectively reduce the installation space and make the tipping mechanism easy to install and use.
[0009] In a specific implementation, the rollover mechanism includes a movable limiting shell, which is fixedly installed in the middle of the bottom of the vehicle body, and limiting plates are fixedly provided at both ends of the movable limiting shell.
[0010] In the above implementation process, the movable limiting housing is installed at the bottom of the carriage body, so that it can move along when the carriage body is raised and adjusted, and the limiting plates at both ends are convenient for installing the screw rod.
[0011] In a specific implementation, a servo motor installed in the middle of the bottom of the carriage body is fixedly provided at one end of the movable limiting housing, and a lead screw is connected to the output end of the servo motor, and the lead screw moves inside the movable limiting housing.
[0012] In the above implementation process, the servo motor is used to realize the output of power, and the lead screw is driven by the servo motor to rotate, thereby driving the moving block to move and adjust.
[0013] In a specific implementation, a moving block is movably installed inside the movable limiting shell, the moving block is threadedly connected to the screw rod, and locking grooves are provided on both sides of the interior of the movable limiting shell. The moving block is arranged in a stem shape, and the moving block and the movable limiting shell are adapted to be slidably installed with each other.
[0014] In the above implementation process, the setting of the moving block facilitates the driving through the screw rod, facilitates the lifting control of the car body, and the moving block and the moving limit shell are adapted to slide and installed with each other, which can not only maintain the stability of movement, but also prevent the moving block from rotating with the screw rod.
[0015] In a specific embodiment, a first connector is fixedly provided at the bottom of the moving block, a second connector is fixedly provided on the connecting plate, and the first connector and the second connector are respectively movably connected to one end of the crank rod via a pin.
[0016] In the above implementation process, the setting of the first connector and the second connector facilitates the connection of the crank rod, and the connection through the pin can eliminate the movement obstruction of the crank rod when it moves.
[0017] In a specific implementation, the upper ends of the side panels are movably connected to both sides of the vehicle body via positioning rods, an adapter plate is fixedly mounted on the positioning rods via locking nuts, and revolving doors are fixedly mounted at the front ends of the adapter plates on both sides.
[0018] In the above implementation process, the setting of the positioning rod facilitates the movable installation of the car body and the lifting control of one end of the car body, and the setting of the adapter plate and the revolving door facilitates opening when the car body is flipped, that is, when one end of the car body is raised and the other end is lowered, the revolving door is fixed to the side panel and will not move with the movement, thereby facilitating the unloading of coal gangue.
[0019] In a specific embodiment, a limiting strip is fixedly provided on the inner side of the bottom of the side panels on both sides, the length of the limiting strip is half the length of the carriage body, and the limiting strip is arranged at the lower part of one end of the carriage body.
[0020] In the above implementation process, the setting of the limit bar is convenient for supporting the car body and maintaining the stability of the car body, and the limit bar is only set at one end to facilitate the rollover operation of the car body.
[0021] In a specific embodiment, a limiting ring is provided on the inner side of each roller, the roller slides on the track, and the limiting ring is engaged with one side of the track.
[0022] In the above implementation process, the roller is used to roll on the track, and the limit ring can prevent the roller from derailing.
[0023] Compared with the prior art, the utility model has the following beneficial effects:
[0024] When the utility model is in use, the carriage body is flipped up by the tipping mechanism, so that the coal gangue in the carriage body can be automatically unloaded, and the tipping mechanism drives the carriage body to rise by the servo motor, which can effectively reduce the installation space and make the tipping mechanism easy to install and use, that is, the lead screw is driven to rotate by the servo motor, so that the moving block on the lead screw can stably move back and forth, and the stability of the moving block is maintained by the moving limit shell, and the limiting effect is realized to prevent the moving block from rotating with the lead screw, and when the moving block moves, because the bottom of the crank rod is movably positioned on the connecting plate, the positioning of the bottom is maintained, so that the moving block can be lifted, thereby driving one end of the carriage body to rise and the other end to descend, which is convenient for realizing the discharge and unloading of coal gangue, and part of the structure in the tipping mechanism is installed and connected with the carriage body, which can maintain the power output during the movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 It is a bottom view of the structure provided by the embodiment of the utility model;
[0027] Figure 2 A structural side view provided for an embodiment of the utility model;
[0028] Figure 3 A schematic diagram of a tipping mechanism provided in an embodiment of the utility model;
[0029] Figure 4 A partial schematic diagram of the tipping mechanism provided in an embodiment of the utility model.
[0030] In the figure: 1. Carriage body; 2. Side panel; 3. Axle rod; 4. Roller; 5. Connecting plate; 6. Positioning rod; 7. Overturning mechanism; 701. Movable limiting housing; 702. Servo motor; 703. Screw rod; 704. Engaging groove; 705. Moving block; 706. First connector; 707. Crank rod; 708. Pin; 709. Second connector; 710. Limiting plate; 8. Limiting strip; 9. Locking nut; 10. Limiting ring; 11. Adapter plate; 12. Rotating door. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0032] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] When the utility model is in use, the carriage body 1 is turned up by the tipping mechanism 7, so that the coal gangue in the carriage body 1 can be automatically unloaded, and the tipping mechanism 7 drives the carriage body 1 to rise by the servo motor 702, which can effectively reduce the installation space, making the tipping mechanism 7 easy to install and use, that is, the servo motor 702 drives the screw rod 703 to rotate, so that the moving block 705 on the screw rod 703 can stably move forward and backward, and the stability of the moving block 705 is maintained by the moving limit housing 701, and the limit function is realized to prevent the moving block 705 from rotating with the screw rod 703, and when the moving block 705 moves, due to the curve The bottom of the handle rod 707 is movably positioned on the connecting plate 5, thereby maintaining the positioning of the bottom, so that the moving block 705 can be lifted, thereby driving one end of the car body 1 to lift and the other end to descend, so as to facilitate the discharge and unloading of coal gangue, and some structures in the tipping mechanism 7 are installed and connected with the car body 1, which can maintain the power output during the movement process; it is intended to improve the existing trolley tipping mechanism, which is generally inconvenient to unload when in use, and the rail trolley still needs to be manually tipped when in use, which causes a lot of time to be wasted in the tipping process, and cannot effectively improve work efficiency and cannot realize automated tipping processing.
[0034] See also Figure 1-4 The utility model provides a tipping assembly of an automatic cart, comprising a carriage body 1, side panels 2 are respectively arranged on both sides of the carriage body 1, the upper ends of the side panels 2 on both sides are movably connected to the two sides of the carriage body 1, shaft rods 3 are movably installed at both ends of the side panels 2 on both sides, and rollers 4 are respectively connected to the two ends of the shaft rod 3;
[0035] A tipping mechanism 7 is provided at the bottom of the carriage body 1 , and a connecting plate 5 is fixedly mounted at the bottom of one end of the side panels 2 on both sides, and the bottom of the tipping mechanism 7 is fixedly mounted on the connecting plate 5 .
[0036] Specifically, the tipping mechanism 7 includes a movable limiting shell 701, and the movable limiting shell 701 is fixedly installed in the middle of the bottom of the car body 1. Limiting plates 710 are fixedly provided at both ends of the movable limiting shell 701. The movable limiting shell 701 is installed at the bottom of the car body 1 to facilitate the movement when the car body 1 is lifted and adjusted, and the limiting plates 710 at both ends facilitate the installation of the screw rod 703.
[0037] In the specific setting, one end of the movable limit shell 701 is fixedly provided with a servo motor 702 installed in the middle of the bottom of the car body 1, and the output end of the servo motor 702 is connected to a screw rod 703, and the screw rod 703 is movable inside the movable limit shell 701. The servo motor 702 is used to realize the output of power, and the screw rod 703 is driven by the servo motor 702 to facilitate rotation, thereby driving the movable block 705 to move and adjust.
[0038] In a specific implementation scheme, a moving block 705 is movably installed inside the movable limiting shell 701, and the moving block 705 is threadedly connected to the screw rod 703. The movable limiting shell 701 has locking grooves 704 on both sides of the interior, and the moving block 705 is arranged in a stem shape. The moving block 705 and the movable limiting shell 701 are adapted to be slidably installed with each other. The setting of the moving block 705 is convenient for being driven by the screw rod 703, so as to facilitate the lifting control of the car body 1, and the moving block 705 and the movable limiting shell 701 are adapted to be slidably installed with each other, which can not only maintain the stability of movement, but also prevent the moving block 705 from rotating with the screw rod 703.
[0039] In some specific embodiments, a first connecting head 706 is fixedly provided at the bottom of the moving block 705, and a second connecting head 709 is fixedly provided on the connecting plate 5. The first connecting head 706 and the second connecting head 709 are respectively movably connected to one end of the crank rod 707 through a pin shaft 708. The setting of the first connecting head 706 and the second connecting head 709 facilitates the connection of the crank rod 707, and the connection through the pin shaft 708 can eliminate the movement obstruction of the crank rod 707 when it moves.
[0040] In the utility model, the upper ends of the side panels 2 are movably connected to the two sides of the carriage body 1 through positioning rods 6, and an adapter plate 11 is fixedly installed on the positioning rods 6 through locking nuts 9, and a revolving door 12 is fixedly installed at the front ends of the adapter plates 11 on both sides. The setting of the positioning rods 6 facilitates the movably installation of the carriage body 1 and the lifting control of one end of the carriage body 1. The setting of the adapter plate 11 and the revolving door 12 facilitates opening when the carriage body 1 is flipped, that is, when one end of the carriage body 1 is raised and the other end is lowered, the revolving door 12 is fixed to the side panels 2 and will not move with it, which is convenient for unloading coal gangue.
[0041] In this embodiment, a limit bar 8 is fixedly provided on the inner side of the bottom of the side panels 2 on both sides. The length of the limit bar 8 is half the length of the car body 1. The limit bar 8 is arranged at the lower part of one end of the car body 1. The setting of the limit bar 8 is convenient for supporting the car body 1 and maintaining the stability of the car body 1. The limit bar 8 is only set at one end to facilitate the rollover operation of the car body 1.
[0042] Optionally, a limiting ring 10 is provided on the inner side of the roller 4, the roller 4 slides on the track, the limiting ring 10 is engaged on one side of the track, the roller 4 is used to roll on the track, and the limiting ring 10 can prevent the roller 4 from derailing.
[0043] Working principle of the tipping assembly of the automatic cart:
[0044] In the above implementation process, when in use, the rail trolley is stably operated on the track through the shaft rod 3, roller 4 and limit ring 10 at the lower part of the side plate 2 to realize the transportation of coal gangue. After the coal gangue is transported to the position, the car body 1 is turned up through the tipping mechanism 7, so that the coal gangue in the car body 1 can be automatically unloaded, and the tipping mechanism 7 drives the car body 1 to rise through the servo motor 702, that is, the servo motor 702 drives the screw rod 703 to rotate, so that the moving block 705 on the screw rod 703 can stably move backward, and through The movable limiting shell 701 maintains the stability of the movable block 705 and realizes the limiting effect to prevent the movable block 705 from rotating with the screw rod 703, and when the movable block 705 moves, because the bottom of the crank rod 707 is movably positioned on the connecting plate 5, the bottom is kept positioned, so that the movable block 705 can be lifted, thereby driving one end of the car body 1 to lift and the other end to descend, so as to facilitate the discharge and unloading of coal gangue, and part of the structure in the tipping mechanism 7 is installed and connected with the car body 1, which can maintain the power output during the movement process.
[0045] The above description is only an embodiment of the utility model and is not intended to limit the protection scope of the utility model. For those skilled in the art, the utility model may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model. It should be noted that similar numbers and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0046] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A tipping assembly for an automatic cart, characterized in that: It comprises a carriage body (1), wherein the two sides of the carriage body (1) are respectively provided with side panels (2), the upper ends of the side panels (2) on the two sides are movably connected to the two sides of the carriage body (1), and the two ends of the side panels (2) on the two sides are respectively movably mounted with shaft rods (3), and the two ends of the shaft rods (3) are respectively connected to rollers (4); A tipping mechanism (7) is provided at the bottom of the carriage body (1), a connecting plate (5) is fixedly mounted at the bottom of one end of the side panels (2) on both sides, and the bottom of the tipping mechanism (7) is fixedly mounted on the connecting plate (5).
2. The tipping assembly of an automatic cart according to claim 1, characterized in that: The tipping mechanism (7) comprises a movable limiting shell (701), which is fixedly mounted in the middle of the bottom of the carriage body (1), and limiting plates (710) are fixedly disposed at both ends of the movable limiting shell (701).
3. The tipping assembly of an automatic cart according to claim 2, characterized in that: A servo motor (702) mounted in the middle of the bottom of the carriage body (1) is fixedly provided at one end of the movable limiting housing (701); an output end of the servo motor (702) is connected to a screw rod (703), and the screw rod (703) is movable inside the movable limiting housing (701).
4. The tipping assembly of an automatic cart according to claim 3, characterized in that: A moving block (705) is movably installed inside the movable limiting shell (701), and the moving block (705) is threadedly connected to the screw rod (703). Engaging grooves (704) are provided on both sides of the inside of the movable limiting shell (701). The moving block (705) is arranged in a stem shape, and the moving block (705) and the movable limiting shell (701) are adapted to be slidably installed with each other.
5. The tipping assembly of an automatic cart according to claim 4, characterized in that: A first connecting head (706) is fixedly provided at the bottom of the moving block (705), and a second connecting head (709) is fixedly provided on the connecting plate (5). The first connecting head (706) and the second connecting head (709) are respectively movably connected to one end of a crank rod (707) via a pin shaft (708).
6. The tipping assembly of an automatic cart according to claim 1, characterized in that: The upper ends of the side panels (2) are movably connected to the two sides of the vehicle body (1) via positioning rods (6); an adapter plate (11) is fixedly mounted on the positioning rods (6) via locking nuts (9); and rotating doors (12) are fixedly mounted at the front ends of the adapter plates (11) on both sides.
7. The tipping assembly of an automatic cart according to claim 1, characterized in that: A limiting strip (8) is fixedly provided on the inner side of the bottom of the side panels (2) on both sides. The length of the limiting strip (8) is half the length of the carriage body (1). The limiting strip (8) is arranged at the lower part of one end of the carriage body (1).
8. The tipping assembly of an automatic cart according to claim 1, characterized in that: A limiting ring (10) is provided on the inner side of each roller (4); the roller (4) slides on a track, and the limiting ring (10) is engaged on one side of the track.
Citation Information
Patent Citations
Remaining material transferring system for unloading of car dumper
CN220664245U