Sagger material shaking device

Abstract

The utility model relates to the technical field of kiln auxiliary equipment, and discloses a sagger material shaking device which comprises a rack, a conveying mechanism, a leveling mechanism and a positioning mechanism, and the positioning mechanism is located on the lower side of the leveling mechanism and connected with the leveling mechanism; the leveling mechanism comprises a leveling support, a first driving part, a second driving part, a first mounting plate, a second mounting plate and a leveling part, the first mounting plate is arranged on the lower side of the leveling support, and the second mounting plate is located on the lower side of the first mounting plate and is slidably connected with the first mounting plate through a first guide part arranged on the first mounting plate; the first driving part is arranged on the first mounting plate, and the working end of the first driving part is connected with the second mounting plate to drive the second mounting plate to move along the first guide part; the flattening piece is arranged on the lower side of the second mounting plate and is in sliding connection with the second mounting plate through the second guide piece, and the second driving piece is connected with the flattening piece so as to drive the flattening piece to move along the second guide piece. According to the scheme, the structure is simple, and materials in the saggar are effectively leveled.

Description

Technical Field

[0001] The utility model relates to the technical field of kiln auxiliary equipment, in particular to a sagger material leveling device. Background Art

[0002] Before the sagger containing battery powder materials is sent to the kiln for sintering, the battery powder materials in the sagger need to be leveled. Therefore, in order to realize the automation of the production line and achieve the purpose of reducing costs and increasing efficiency, the sagger material leveling device is widely used. However, the current leveling device can easily cause the powder to be compacted, so that the material does not achieve a good ventilation effect, and a lot of powder will be scattered during the leveling process, which cannot fully meet the production needs. Therefore, it is necessary to provide a sagger material leveling device with a simple structure and easy material leveling. Utility Model Content

[0003] In order to solve the deficiencies in the prior art, the utility model provides a novel sagger material leveling device to solve the problem that the existing sagger powder material is inconvenient to level.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A sagger material leveling device is used to level the material in the sagger, comprising a frame, a conveying mechanism, a leveling mechanism and a positioning mechanism, wherein the conveying mechanism is arranged in the middle of the frame to transfer the sagger into the frame, the leveling mechanism is arranged in the upper part of the frame, and the positioning mechanism is located at the lower side of the leveling mechanism and connected thereto;

[0006] The leveling mechanism comprises a leveling bracket, a first driving member, a second driving member, a first mounting plate, a second mounting plate and a leveling member, wherein the first mounting plate is arranged at the lower side of the leveling bracket, the second mounting plate is located at the lower side of the first mounting plate and is slidably connected with the first guide member arranged on the first mounting plate, the first driving member is arranged on the first mounting plate, and a working end thereof is connected with the second mounting plate to drive the second mounting plate to move along the first guide member;

[0007] A second guide member is arranged on the lower side of the second mounting plate along its own width direction, the leveling member is arranged on the lower side of the second mounting plate and is slidably connected to the second mounting plate through the second guide member, and the second driving member is arranged on the lower side of the second mounting plate and is connected to the leveling member to drive the leveling member to move along the second guide member.

[0008] Furthermore, there are four first guide members, which are respectively arranged at the four corners of the first mounting plate. The first guide member includes a guide bearing seat, a guide rod is inserted into the guide bearing seat, and the bottom of the guide rod is connected to the second mounting plate.

[0009] Furthermore, there are two second guide members, which are symmetrically arranged on the left and right sides of the second driving member, and the second driving member drives the leveling member to move forward and backward along the two second guide members.

[0010] Furthermore, the leveling member includes a leveling plate, which is a mouth-shaped plate. The short side of the mouth-shaped plate is slidably connected to the second mounting plate through the second guide member, and the long side of the mouth-shaped plate is connected to the working end of the second driving member to drive the mouth-shaped plate to move forward and backward along the second guide member through the second driving member.

[0011] Furthermore, a plurality of downwardly protruding shifting teeth are arranged on the lower side of the shifting plate, and a spacing between the shifting teeth on the long side of the shifting plate is different from a spacing between the shifting teeth on the short side.

[0012] Furthermore, the positioning mechanism includes a connecting frame and a bearing seat, the upper part of the connecting frame is connected to the left and right sides of the second mounting plate, the bearing seat is arranged at the lower part of the connecting frame, and symmetrical guide wheel groups are provided on both inner sides of the connecting frame.

[0013] Furthermore, the conveying mechanism includes a first roller group, a second roller group and a third driving member. The first roller group and the second roller group are arranged opposite to each other. The first roller group includes a roller mounting plate. A plurality of rollers are rotatably arranged along the length direction of the roller mounting plate. Two adjacent rollers are linked by a connecting chain. The third driving member is arranged on one side of the roller mounting plate of the first roller group and is connected to one of the rollers.

[0014] Furthermore, a collecting hopper is provided at the lower part of the frame, the upper opening of the collecting hopper is located at the lower side of the conveying mechanism, and the lower opening of the collecting hopper is provided with a valve assembly to collect the battery powder material scattered during the leveling process of the leveling mechanism through the collecting hopper.

[0015] Compared with the prior art, the beneficial effect of the present invention is that the above scheme is adopted, and the structure of the utility model is simple. The first driving member of the leveling mechanism drives the positioning mechanism to move downward, so that the bearing seat of the positioning mechanism is lower than the conveying surface of the conveying mechanism, and then the conveying mechanism transfers the sagger containing the battery powder material into the frame, and the sagger falls into the bearing seat of the positioning mechanism; then the first driving member drives the bearing seat of the positioning mechanism to move upward, so that the sagger is higher than the conveying surface of the conveying mechanism; then the first driving member drives the bearing seat of the positioning mechanism to move up and down in a small amplitude, so that the battery powder material in the sagger bumps up and down; and the second driving member of the leveling mechanism drives the leveling member to contact the powder material at the opening of the sagger, and the powder material at the opening of the sagger is moved back and forth, so that the battery powder material in the sagger is shaken and leveled, so as to meet the production needs and improve the production efficiency, and has a very good market application value. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a sagger material leveling device according to an embodiment of the utility model;

[0017] Figure 2 For the utility model Figure 1 A schematic structural diagram of a leveling mechanism of an embodiment;

[0018] Figure 3 For the utility model Figure 1 A schematic structural diagram of a conveying mechanism of an embodiment;

[0019] Figure 4 For the utility model Figure 1 A schematic structural diagram of an aggregate hopper of an embodiment;

[0020] In the figure, 1, frame; 2, conveying mechanism; 21, first roller group; 22, second roller group; 23, third driving member; 24, roller mounting plate; 25, roller; 26, guide wheel group; 27, connecting chain; 3, leveling mechanism; 31, leveling bracket; 32, first driving member; 33, second driving member; 34, first mounting plate; 35, second mounting plate; 36, first guide member; 37, second guide member; 38, leveling member; 4, positioning mechanism; 41, connecting frame; 42, bearing seat; 43, limiter; 44, guide wheel group; 5, collecting hopper; 51, valve assembly. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of the present invention by those skilled in the art, the specific implementation methods of the present invention are described below in conjunction with the accompanying drawings. The accompanying drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an element in the middle. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an element in the middle. The terms "mounted", "fixed", "left side", "right side" and similar expressions used in this specification are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used in this specification have the same meanings as those commonly understood by technicians in the technical field of the present invention. The terms used in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0024] One embodiment of the present invention is as follows: Figure 1 , 2 As shown, the sagger material leveling device is used to level the material in the sagger, and includes a frame 1, a conveying mechanism 2, a leveling mechanism 3 and a positioning mechanism 4. The conveying mechanism 2 is arranged at the middle part of the frame 1 to transfer the sagger into the frame 1, the leveling mechanism 3 is arranged at the upper part of the frame 1, and the positioning mechanism 4 is located at the lower side of the leveling mechanism 3 and connected thereto; the leveling mechanism 3 includes a leveling bracket 31, a first driving member 32, a second driving member 33, a first mounting plate 34, a second mounting plate 35 and a leveling member 38, the first mounting plate 34 is arranged at the lower side of the leveling bracket 31, the second mounting plate 35 is located at the lower side of the first mounting plate 34, and is driven by the leveling member 38. The first guide member 36 provided on the first mounting plate 34 is slidably connected thereto, the first driving member 32 is provided on the first mounting plate 34, and its working end is connected to the second mounting plate 35 to drive the second mounting plate 35 to move along the first guide member 36; a second guide member 37 is provided on the lower side of the second mounting plate 35 along its own width direction, the leveling member 38 is provided on the lower side of the second mounting plate 35, and is slidably connected to the second mounting plate 35 through the second guide member 37, the second driving member 33 is provided on the lower side of the second mounting plate 35, and is connected to the leveling member 38 to drive the leveling member 38 to move along the second guide member 37.

[0025] The sagger material leveling device of the scheme is suitable for leveling the battery powder material contained in the sagger. First, the first driving member 32 of the leveling mechanism 3 drives the positioning mechanism 4 to move downward, so that the bearing seat 42 of the positioning mechanism 4 is lower than the conveying surface of the conveying mechanism 2, and then the conveying mechanism 2 transfers the sagger containing the battery powder material into the frame 1, and makes the sagger fall into the bearing seat 42 of the positioning mechanism 4; then the first driving member 32 drives the bearing seat 42 of the positioning mechanism 4 to move upward, so that the sagger is higher than the conveying surface of the conveying mechanism 2. The conveying surface of the conveying mechanism 2; then the first driving member 32 drives the supporting seat 42 of the positioning mechanism 4 to move up and down in a small range, so that the battery powder material in the sagger can be bumped up and down; and the second driving member 33 of the leveling mechanism 3 drives the leveling member 38 to contact the powder material at the opening of the sagger, and the powder material at the opening of the sagger can be moved back and forth, so as to shake and level the battery powder material in the sagger; this shaking method that simulates human hands can make the powder material in the sagger have better flatness and air permeability, facilitate high temperature to fully penetrate the material, and improve product quality.

[0026] In this embodiment, Figure 2 As shown, there are four first guide members 36 , which are respectively arranged at the four corners of the first mounting plate 34 . The first guide member 36 includes a guide bearing seat, in which a guide rod is passed, and the bottom of the guide rod is connected to the second mounting plate 35 .

[0027] Specifically, the leveling bracket 31 is fixed to the upper part of the frame 1, the first mounting plate 34 is fixed to the lower side of the leveling bracket 31, the first driving member 32 is a push rod cylinder, and an ACQ63X100SB cylinder can be selected, which is installed in the middle of the upper side of the first mounting plate 34, with its working end facing downward and connected to the middle of the second mounting plate 35, driving the second mounting plate 35 to move up and down along the guide rod.

[0028] In this embodiment, Figure 2 As shown, there are two second guide members 37 symmetrically arranged on the left and right sides of the second driving member 33 , and the second driving member 33 drives the leveling member 38 to move forward and backward along the two second guide members 37 .

[0029] Specifically, the second guide member 37 is a guide rail member, which is arranged on the left and right sides of the lower side of the second mounting plate 35, and is composed of a slide rail and a slider adapted thereto. The slide rail is arranged along the width direction of the second mounting plate 35, and the slider is connected to the upper side surface of the leveling member 38; the second driving member 33 is an electric cylinder, and an SMC LEY40B-100B electric cylinder can be selected, and its working end is connected to the upper side surface of the leveling member 38, driving the leveling member 38 to move forward and backward along the slide rail.

[0030] In this embodiment, Figure 2 As shown, the leveling member 38 includes a leveling plate, which is a mouth-shaped plate. The short side of the mouth-shaped plate is slidably connected to the second mounting plate 35 through the second guide member 37, and the long side of the mouth-shaped plate is connected to the working end of the second driving member 33, so as to drive the mouth-shaped plate to move forward and backward along the second guide member 37 through the second driving member 33.

[0031] Specifically, the shifting plate is a frame plate with a U-shaped structure, with the left and right sides being short sides and the front and back sides being long sides. The slider of the second guide member 37 is arranged on the short side of the shifting plate, and the working end of the second driving member 33 is connected to the long side of the front side of the shifting plate through a connecting block, driving the shifting member 38 to move forward and backward along the slide rail.

[0032] In this embodiment, Figure 2 As shown, a plurality of downwardly protruding shifting teeth are arranged on the lower side of the shifting plate, and the spacing between the shifting teeth on the long side of the shifting plate is different from the spacing between the shifting teeth on the short side.

[0033] Specifically, the shifting teeth on the short side of the shifting plate are arranged to be inclined inward, and the second driving member 33 drives the shifting plate to shift the powder material at the opening of the sagger back and forth, and the powder is gathered into the sagger by the shifting teeth on the short side to avoid excessive outflow on the left and right sides during leveling. The battery powder material in the sagger is shifted by the shifting teeth on the front and rear long sides, which effectively prevents the inside of the powder from being too compact and makes it more breathable.

[0034] In this embodiment, Figure 2 As shown, the positioning mechanism 4 includes a connecting frame 41 and a supporting seat 42. The upper part of the connecting frame 41 is connected to the left and right sides of the second mounting plate 35. The supporting seat 42 is arranged at the lower part of the connecting frame 41. Symmetrical guide wheel groups 44 are provided on both inner sides of the connecting frame 41.

[0035] Specifically, the first driving member 32 drives the connecting frame 41 to move downward, so that the supporting seat 42 is lower than the conveying surface of the conveying mechanism 2, and then the conveying mechanism 2 transfers the sagger containing the battery powder material into the frame 1, and makes the sagger fall into the supporting seat 42 along the guide wheel group 44.

[0036] Specifically, a limiter 43 is respectively arranged at the front and rear of the bearing seat 42, and the limiter 43 includes a limit seat and a buffer arranged on the limit seat. When the sagger falls into the bearing seat 42 along the guide wheel group 44, the sagger is tightened by the symmetrically arranged elastic buffers.

[0037] In this embodiment, Figure 3As shown, the conveying mechanism 2 includes a first roller group 21, a second roller group 22 and a third driving member 23. The first roller group 21 and the second roller group 22 are arranged opposite to each other. The first roller group 21 includes a roller mounting plate 24. A plurality of rollers 25 are rotatably arranged along the length direction of the roller mounting plate 24. Two adjacent rollers 25 are linked by a connecting chain 27. The third driving member 23 is arranged on one side of the roller mounting plate 24 of the first roller group 21 and is connected to one of the rollers 25.

[0038] Specifically, the first roller set 21 and the second roller set 22 have the same structure and are located on the left and right sides of the positioning mechanism 4 . The distance between the first roller set 21 and the second roller set 22 is greater than the length of the bearing seat 42 .

[0039] In this embodiment, Figure 3 As shown, the roller mounting plate 24 of the first roller group 21 is provided with a plurality of connecting shaft seats along its own length direction, and a plurality of rollers 25 are respectively inserted into the corresponding connecting shaft seats, a roller sleeve is sleeved on the inner side of the roller 25, and two interlocking wheels are provided on the outer side of the roller 25, and the interlocking wheels of two adjacent rollers 25 are linked by a connecting chain 27, and the third driving member 23 is provided on one side of the roller mounting plate 24 of the first roller group 21 and is connected to one of the rollers 25 to drive the first roller group 21 to rotate, and one roller 25 of the first roller group 21 is connected to one roller 25 of the second roller group 22, so that the second roller group 22 rotates with the first roller group 21.

[0040] Specifically, a guide wheel group 26 is arranged on the upper side of the roller 25, and the guide wheel group 26 and the guide wheel group 44 on the connecting frame 41 of the positioning mechanism 4 constitute the guide of the conveying mechanism 2; the third driving member 23 is a reducer, model 51K120GN-GN, which drives the roller 25 to rotate, so that the sagger moves backward along the guide wheel group 26, and falls into the bearing seat 42 along the guide wheel group 44, and the sagger is tightened by the symmetrically arranged elastic buffer.

[0041] In this embodiment, Figure 4 As shown, a collecting hopper 5 is arranged at the lower part of the frame 1, and the upper opening of the collecting hopper 5 is located at the lower side of the conveying mechanism 2, and the lower opening of the collecting hopper 5 is provided with a valve assembly 51, so as to collect the battery powder material scattered during the leveling process of the leveling mechanism 3 through the collecting hopper 5.

[0042] It should be noted that the above-mentioned technical features are further combined with each other to form various embodiments not listed above, which are all deemed to be within the scope of the present utility model specification; and, for ordinary technicians in this field, they can be improved or transformed according to the above description, and all these improvements and transformations should fall within the scope of protection of the claims attached to the present utility model.

Claims

1. A sagger material leveling device, used to level the material in the sagger, characterized by: The machine comprises a frame (1), a conveying mechanism (2), a leveling mechanism (3) and a positioning mechanism (4), wherein the conveying mechanism (2) is arranged at the middle of the frame (1) to transfer the sagger into the frame (1), the leveling mechanism (3) is arranged at the upper part of the frame (1), and the positioning mechanism (4) is located at the lower side of the leveling mechanism (3) and is connected thereto; The leveling mechanism (3) comprises a leveling bracket (31), a first driving member (32), a second driving member (33), a first mounting plate (34), a second mounting plate (35) and a leveling member (38), wherein the first mounting plate (34) is arranged at the lower side of the leveling bracket (31), the second mounting plate (35) is located at the lower side of the first mounting plate (34) and is slidably connected thereto via a first guide member (36) arranged on the first mounting plate (34), the first driving member (32) is arranged on the first mounting plate (34), and a working end thereof is connected to the second mounting plate (35) so as to drive the second mounting plate (35) to move along the first guide member (36); A second guide member (37) is provided on the lower side of the second mounting plate (35) along its own width direction; the leveling member (38) is provided on the lower side of the second mounting plate (35) and is slidably connected to the second mounting plate (35) via the second guide member (37); the second driving member (33) is provided on the lower side of the second mounting plate (35) and is connected to the leveling member (38) so as to drive the leveling member (38) to move along the second guide member (37).

2. The sagger material leveling device according to claim 1, characterized in that: There are four first guide members (36), which are respectively arranged at the four corners of the first mounting plate (34). The first guide member (36) comprises a guide bearing seat, a guide rod is inserted into the guide bearing seat, and the bottom of the guide rod is connected to the second mounting plate (35).

3. The sagger material leveling device according to claim 2, characterized in that: There are two second guide members (37) symmetrically arranged on the left and right sides of the second driving member (33), and the second driving member (33) drives the leveling member (38) to move forward and backward along the two second guide members (37).

4. The sagger material leveling device according to claim 1, characterized in that: The leveling member (38) comprises a leveling plate, which is a mouth-shaped plate. The short side of the mouth-shaped plate is slidably connected to the second mounting plate (35) via the second guide member (37), and the long side of the mouth-shaped plate is connected to the working end of the second driving member (33) so as to drive the mouth-shaped plate to move forward and backward along the second guide member (37) via the second driving member (33).

5. The sagger material leveling device according to claim 4, characterized in that: A plurality of downwardly protruding shifting teeth are arranged on the lower side of the shifting plate, and the spacing between the shifting teeth on the long side of the shifting plate is different from the spacing between the shifting teeth on the short side.

6. The sagger material leveling device according to claim 1, characterized in that: The positioning mechanism (4) comprises a connecting frame (41) and a bearing seat (42), the upper portion of the connecting frame (41) is connected to the left and right sides of the second mounting plate (35), the bearing seat (42) is arranged at the lower portion of the connecting frame (41), and symmetrical guide wheel groups (44) are arranged on the two inner sides of the connecting frame (41).

7. The sagger material leveling device according to claim 6, characterized in that: The conveying mechanism (2) comprises a first roller group (21), a second roller group (22) and a third driving member (23); the first roller group (21) and the second roller group (22) are arranged opposite to each other; the first roller group (21) comprises a roller mounting plate (24); a plurality of rollers (25) are rotatably arranged along the length direction of the roller mounting plate (24); two adjacent rollers (25) are linked by a connecting chain (27); and the third driving member (23) is arranged on one side of the roller mounting plate (24) of the first roller group (21) and is connected to one of the rollers (25).

8. The sagger material leveling device according to claim 7, characterized in that: A collecting hopper (5) is arranged at the lower part of the frame (1), the upper opening of the collecting hopper (5) is located at the lower side of the conveying mechanism (2), and the lower opening of the collecting hopper (5) is provided with a valve assembly (51) so as to collect the battery powder material scattered during the leveling process of the leveling mechanism (3) through the collecting hopper (5).

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