Explosion-proof liquid filling machine
By using fixed components and ventilation mechanisms in the liquid filling machine, the problems of return and position shift during the filling process are solved, filling accuracy is improved and explosion risk is reduced, and a stable and safe filling process is achieved.
Patent Information
- Application Number
- CN202421814947.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-07-30
AI Technical Summary
Existing liquid filling machines are prone to reflux during filling, resulting in the inability to install quantitatively, affecting production efficiency, and bottle position offset and liquid splashing may cause explosion risk.
An explosion-proof liquid filling machine is designed, using fixed components and ventilation mechanisms, which stably clamp the bottles through the cylinder and chute systems. The ventilation mechanism uses a suction fan and filter box to reduce the risk of explosion.
The filling accuracy is improved and the explosion risk is reduced, ensuring the stability and safety of the filling process.
Smart Images

Figure CN222361933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling machines, and more specifically, to an explosion-proof liquid filling machine. Background Art
[0002] With the improvement and development of the market economy, the depth and breadth of commodity circulation have been further expanded, and the role and status of the packaging industry in the national economy have become increasingly important. According to the different economic development levels of various countries, the output value of the packaging industry usually accounts for 1.5%-2.2% of the gross national product. The more developed the economy, the greater the proportion of the packaging industry. Filling machines are a type of packaging machinery. From the perspective of material packaging, they can be divided into liquid filling machines, paste filling machines, powder filling machines and granule filling machines; from the perspective of the degree of production automation, they can be divided into semi-automatic filling machines and fully automatic filling production lines.
[0003] In the prior art, backflow occurs when the bottles are being filled, which results in the inability to install them quantitatively, affects production efficiency, and the filling is not fast enough.
[0004] After searching, a Chinese patent with application number CN201921371134.9 discloses a liquid filling machine, which uses elastic materials to reset. A small amount of liquid cannot flow back through the guide plate, so the liquid flows back into the connecting pipe. The bottom of the V-groove on the liquid outlet pipe is flush with the bottom of the connecting pipe funnel. The liquid flowing back in the connecting pipe flows into the bottle to be filled through the liquid outlet pipe, preventing backflow during the filling process and ensuring quantitative filling.
[0005] When the above-mentioned liquid filling machine is actually used, the bottle is prone to position displacement during the filling process, resulting in the filling head being unable to accurately align with the bottle mouth, thereby affecting the filling accuracy. At the same time, the liquid may splash during filling, causing harmful gases in the liquid to leak out, thereby creating an explosion risk. Utility Model Content
[0006] In order to overcome the above defects of the prior art, the utility model provides an explosion-proof liquid filling machine to solve the problems raised in the above background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A kind of explosion-proof liquid filling machine comprises a filling machine body, and a fixed component is installed inside the filling machine body; the fixed component comprises a support plate, and a first cylinder is installed on the upper surface of the support plate, and a movable plate is installed on the output end of the first cylinder, and two sliding rods are fixedly connected to the front side of the movable plate, and two sliding plates are arranged on the outer sides of the two sliding rods, one side of the sliding plate is fixedly connected to a rack, one side of the rack is meshed with a gear, and the other side of the sliding plate is fixedly connected to the fixed plate, and a second cylinder is installed on one side of the fixed plate, and a plurality of springs are installed inside the fixed plate, and one end of each of the springs is fixedly connected to a telescopic plate, and two sliding grooves are provided on the front side of the support plate, and one side of the two sliding plates is slidably connected to the outer side of the sliding rod, and one side of the movable plate is slidably connected to the inner side of the sliding groove.
[0009] By adopting the above technical solution: the first cylinder and the two slide grooves are used to facilitate the movable plate to move up and down, so that the two fixed plates can be suitable for filling bottles of different heights. The two sliding plates slide on the outside of the sliding rod, so that the two fixed plates can clamp and fix the filling bottles, thereby keeping the position of the filling bottles stable during the filling process.
[0010] As a further description of the above technical solution: fans are installed on both sides of the filling machine body, and a ventilation mechanism is installed above the filling machine body; the ventilation mechanism includes a suction funnel, the top of the suction funnel is connected to a suction pipe, and one end of the suction pipe is connected to a suction fan.
[0011] By adopting the above technical solution: the two fans can drive the air circulation inside the filling machine body, and at the same time can reduce the internal temperature of the filling machine body, so that the internal equipment of the filling machine body maintains stable operation.
[0012] As a further description of the above technical solution: the output end of the suction fan is connected to a filter box, a first activated carbon plate is installed inside the filter box, a second activated carbon plate is arranged inside the filter box, a guide ramp plate is fixedly connected inside the filter box, a filter net is provided on one side of the filter box, and the first activated carbon plate is plugged and fixed to the inner side of the filter box.
[0013] By adopting the above technical solution: the gas extracted by the suction fan can be filtered by using a filter box, thereby reducing the harm of the gas to the external environment, thereby protecting the external environment.
[0014] Technical effects and advantages of the utility model:
[0015] 1. By setting a fixing assembly, compared with the prior art, two second cylinders are used to drive two fixing plates to move relative to each other to clamp and fix the two sides of the filling bottle, and then multiple springs are contracted to allow the two telescopic plates to fit on filling bottles of different sizes, ensuring that the position of the filling bottle is stable during the filling process, avoiding shaking and deviation during the filling process, thereby improving the filling accuracy;
[0016] 2. By setting up a ventilation mechanism, compared with the existing technology, a suction fan is used to extract the air from the top of the filling machine body and transport it to the inside of the filter box for filtration, and then two fans are used to maintain air circulation inside the filling machine body, thereby replacing possible flammable gases or mixed gases, reducing the concentration of explosive mixtures, and reducing the risk of explosion caused by high temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the structure of the right side of the filling machine body of the utility model.
[0019] Figure 3 It is a schematic diagram of the internal structure of the filling machine body of the utility model.
[0020] Figure 4 It is a partial structural diagram of the movable plate connection of the utility model.
[0021] Figure 5 It is a local structural diagram of the fixed plate connection of the utility model.
[0022] Figure 6 This is a schematic diagram of the internal structure of the filter box of the utility model.
[0023] The accompanying drawings are marked as follows: 1. Filling machine body; 2. Support plate; 3. First cylinder; 4. Movable plate; 5. Slide rod; 6. Sliding plate; 7. Rack; 8. Gear; 9. Fixed plate; 10. Second cylinder; 11. Spring; 12. Telescopic plate; 13. Slide groove; 14. Fan; 15. Suction funnel; 16. Suction pipe; 17. Suction fan; 18. Filter box; 19. First activated carbon plate; 20. Second activated carbon plate; 21. Guide ramp plate; 22. Filter net. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The embodiment of the present application discloses an explosion-proof liquid filling machine, which includes a filling machine body 1, wherein a fixed component is installed inside the filling machine body 1; the fixed component includes a support plate 2, wherein a first cylinder 3 is installed on the upper surface of the support plate 2, wherein a movable plate 4 is installed at the output end of the first cylinder 3, wherein two sliding rods 5 are fixedly connected to the front side of the movable plate 4, wherein two sliding plates 6 are arranged outside the two sliding rods 5, wherein a rack 7 is fixedly connected to one side of the sliding plate 6, wherein a gear 8 is meshed with one side of the rack 7, wherein a fixed plate 9 is fixedly connected to the other side of the sliding plate 6, wherein a second cylinder 10 is installed on one side of the fixed plate 9, wherein a plurality of springs 11 are installed inside the fixed plate 9, wherein one end of each of the springs 11 is fixedly connected to a telescopic plate 12, wherein a plurality of springs 11 are fixedly connected to the ... Two slide grooves 13 and one side of the two sliding plates 6 are slidably connected on the outside of the slide rod 5, and one side of the movable plate 4 is slidably connected on the inside of the slide groove 13. The first cylinder 3 is used to push the movable plate 4 to slide on the inside of the slide groove 13, so that the movable plate 4 drives the two fixed plates 9 to be suitable for filling bottles of different heights. At the same time, the two second cylinders 10 pull the fixed plates 9 to move relatively, so that the two fixed plates 9 can drive the sliding plates 6 to slide on the outside of the slide rod 5, so that the sliding plates 6 can drive the rack 7 to engage with the gear 8, and the gear 8 is used to fix the position of the rack 7, so that the two fixed plates 9 can stably drive the two telescopic plates 12 to clamp and fix the filling bottles, ensuring the stable position of the filling bottles during the filling process, thereby improving the filling accuracy.
[0026] Reference Figure 1 As shown, fans 14 are installed on both sides of the filling machine body 1, and a ventilation mechanism is installed above the filling machine body 1; the ventilation mechanism includes a suction funnel 15, the top of the suction funnel 15 is connected to a suction pipe 16, and one end of the suction pipe 16 is connected to a suction fan 17. The fan 14 on one side is used to blow external air into the filling machine body 1, and then the fan 14 on the other side is used to transport the air of the filling machine body 1 to the outside, so as to maintain the air circulation inside the filling machine body 1, and at the same time, the air inside the filling machine body 1 can be reduced, so as to maintain the stability of the internal equipment of the filling machine body 1.
[0027] Reference Figure 6 As shown, the output end of the suction fan 17 is connected to a filter box 18, a first activated carbon plate 19 is installed inside the filter box 18, a second activated carbon plate 20 is arranged inside the filter box 18, a guide ramp plate 21 is fixedly connected inside the filter box 18, a filter screen 22 is provided on one side of the filter box 18, the first activated carbon plate 19 is plugged and fixed to the inner side of the filter box 18, the air at the top of the filling machine body 1 can be extracted by the suction fan 17, and then the gas is transported to the inside of the filter box 18, the first activated carbon plate 19 and the second activated carbon plate 20 can be used to filter the gas, which can reduce harmful substances in the gas and reduce the concentration of explosive gas in the filling machine body 1, thereby preventing the occurrence of explosion accidents.
[0028] Working principle of the utility model: This utility model designs an explosion-proof liquid filling machine. The specific structure is as shown in the attached manual. Figure 1-6 As shown, in the technical solution, through the mutual cooperation between various structures, when it is necessary to fill the filling bottle with liquid, the first cylinder 3 is first started, and the first cylinder 3 is used to push the movable plate 4 to slide inside the slide groove 13, so that the movable plate 4 can move downward, and then the two second cylinders 10 are started, and the two second cylinders 10 are used to pull the fixed plates 9, so that the two fixed plates 9 can move relatively, so that the two fixed plates 9 can drive the sliding plates 6 to slide outside the slide rod 5, so that the two sliding plates 6 can drive the racks 7 to mesh with the outside of the gear 8, and the gear 8 can limit the positions of the two racks 7, so that the two fixed plates 9 can stably drive the telescopic plates 12 to be clamped and fixed on both sides of the filling bottle, and multiple springs 11 are used to expand and contract inside the fixed plates 9, so that the two telescopic plates 12 can be It can fit the outside of different filling bottles and fix filling bottles of different shapes to maintain the stability of liquid filling. When the liquid is being filled, start the suction fan 17. The suction fan 17 can quickly extract the air at the top of the filling machine body 1 through the suction pipe 16 and transport it to the inside of the filter box 18. The first activated carbon plate 19 and the second activated carbon plate 20 are used to filter the air at the top of the filling machine body 1. The filtered gas can be discharged through the filter screen 22 through the obstruction of the guide ramp plate 21. Then start the two fans 14, blow the external air into the filling machine body 1 through the fan 14 on one side, and then use the fan 14 on the other side to transport the air inside the filling machine body 1 to the external air, so as to maintain the circulation of the air inside the filling machine body 1.
[0029] Among them, the drawings of the embodiments disclosed in the present utility model only involve structures related to the embodiments disclosed in the present utility model, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0030] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited and can be determined using conventional equipment. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art, and will not be described here;
[0031] Finally: The above are only preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An explosion-proof liquid filling machine, comprising a filling machine body (1), characterized in that: A fixing component is installed inside the filling machine body (1); The fixing assembly comprises a support plate (2), a first cylinder (3) being mounted on the upper surface of the support plate (2), a movable plate (4) being mounted on the output end of the first cylinder (3), two sliding rods (5) being fixedly connected to the front side of the movable plate (4), two sliding plates (6) being arranged outside the two sliding rods (5), a rack (7) being fixedly connected to one side of the sliding plate (6), a gear (8) being meshed with one side of the rack (7), a fixed plate (9) being fixedly connected to the other side of the sliding plate (6), a second cylinder (10) being mounted on one side of the fixed plate (9), a plurality of springs (11) being mounted inside the fixed plate (9), one end of each of the springs (11) being fixedly connected to a telescopic plate (12), and two sliding grooves (13) being arranged on the front side of the support plate (2).
2. The explosion-proof liquid filling machine according to claim 1, characterized in that: Fans (14) are installed on both sides of the filling machine body (1), and a ventilation mechanism is installed above the filling machine body (1).
3. The explosion-proof liquid filling machine according to claim 2, characterized in that: The ventilation mechanism comprises an air suction funnel (15), the top end of the air suction funnel (15) is connected to an air suction pipe (16), and one end of the air suction pipe (16) is connected to a suction fan (17).
4. The explosion-proof liquid filling machine according to claim 3 is characterized in that: The output end of the suction fan (17) is connected to a filter box (18), and a first activated carbon plate (19) is installed inside the filter box (18).
5. The explosion-proof liquid filling machine according to claim 4, characterized in that: A second activated carbon plate (20) is arranged inside the filter box (18), and a guide ramp plate (21) is fixedly connected inside the filter box (18).
6. The explosion-proof liquid filling machine according to claim 4, characterized in that: A filter screen (22) is provided on one side of the filter box (18), and the first activated carbon plate (19) is plugged and fixed to the inner side of the filter box (18).
7. The explosion-proof liquid filling machine according to claim 1, characterized in that: One side of the two sliding plates (6) is slidably connected to the outside of the sliding rod (5), and one side of the movable plate (4) is slidably connected to the inside of the sliding groove (13).
Citation Information
Patent Citations
Liquid filling machine
CN210528428U