Deacidification and deodorization device for vegetable oil production and processing
By using solenoid valves and air pumps to fully mix alkaline steam and vegetable oil in the vegetable oil deacidification device, combining steam heat to promote reaction, and equip a filtering mechanism, the problems of complex structure and uneven heating of existing equipment are solved, and the problems of existing equipment are improved. Reaction efficiency and equipment simplification.
Patent Information
- Application Number
- CN202420562451.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-03-22
AI Technical Summary
During the deacidification and deodorization process of vegetable oil, the reactors of existing equipment are complex and the heating is uneven, which affects the reaction efficiency.
A deacidification and deodorization device including a reactor and a support frame is designed. The solenoid valve and air pump are used to realize the full mixing of alkaline steam and vegetable oil. The movable block is driven through the discharge pipe, and the reaction is promoted by the heat of steam to promote the reaction, which simplifies the reactor. and equipped with a filter mechanism to separate saponified substances.
The uniformity and efficiency of reaction are achieved, the equipment structure is simplified, the use of additional heating equipment is avoided, and the filtration and separation work is facilitated.
Smart Images
Figure CN222362080U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vegetable oil processing equipment, in particular to a deacidification and deodorization device for vegetable oil production and processing. Background Art
[0002] Currently, vegetable oils are oils extracted from seeds, fruits or nuts of plants; they are widely used in food cooking, food processing, medicine, cosmetics and industrial products; different vegetable oils have slightly different nutritional components and properties; choosing the right vegetable oil depends on cooking purposes, personal preferences and nutritional needs.
[0003] During the production of vegetable oil, a deacidification and deodorization process is required, which is to inject alkaline liquid into the vegetable oil to react the internal acidic substances to generate saponified substances, and then filter them to remove the acidic substances inside the vegetable oil. After the alkaline solution is injected, it needs to be fully in contact with the vegetable oil to ensure a complete reaction. At the same time, it needs to be heated to ensure the reaction temperature. In this way, a set of equipment is required to heat the reactor while stirring, which increases the complexity of the reactor body structure. At the same time, the vegetable oil inside the container is difficult to be heated during heating, which affects the uniformity of the reaction. Therefore, a device is urgently needed to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a deacidification and deodorization device for vegetable oil production and processing, so as to solve the problem that the heating device and the reactor are integrated in the above-mentioned background technology, which increases the complexity of the reactor structure.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a deacidification and deodorization device for vegetable oil production and processing, comprising a reactor and a support frame, wherein the support frame is fixed on the outside of the reactor to facilitate stable support of the reactor, a first solenoid valve is fixedly provided on the top of the reactor, an injection pipe is fixedly provided on the top of the first solenoid valve, and the vegetable oil to be deacidified and deodorized is injected into the reactor through the injection pipe, a second solenoid valve is fixedly provided on the bottom of the reactor, a discharge pipe is fixedly provided on the bottom of the second solenoid valve, and the discharge pipe is convenient for discharging the vegetable oil after the reaction is completed, a filtering mechanism is provided on the bottom of the discharge pipe to facilitate filtering the vegetable oil after treatment, and an air filter is fixedly provided on the top of the reactor. The invention discloses a pump, wherein a vertical tube is fixedly provided at the output end of the bottom end of the air pump, a movable block is movably sleeved at the bottom end of the vertical tube, a plurality of discharge pipes are evenly inlaid and fixedly provided on the outer side of the movable block, when in use, the vegetable oil to be processed is injected into the reactor through the injection pipe, and then the hot alkaline steam is injected into the reactor through the injection pipe, and the air pump is started at the same time, the air pump inhales the alkaline steam, and then pumps it out through the vertical tube, and then pumps it into the vegetable oil through the discharge pipe, the impact force discharged from the discharge pipe drives the movable block to rotate around the vertical tube, and thus stirring is performed through the discharge pipe, so that the alkaline steam and the vegetable oil are fully mixed, and the heat of the alkaline steam itself promotes the reaction, no additional heating equipment is required, and the structure of the reactor is simplified.
[0006] Preferably, the filtering mechanism includes a filter box, a discharge port, a fixed pipe and a filter screen, the filter box is fixed on the outside of the discharge pipe, the discharge port is opened on one side of the filter box, the filter screen is fixed on the inner wall of the filter box, and the fixed pipe is embedded and fixed at the bottom of the filter box. When in use, the second solenoid valve is started to discharge the raw materials after the reaction is completed through the discharge pipe, and then fall on the filter screen, the saponified material is retained at the upper end of the filter screen, the vegetable oil passes through the mesh of the filter screen, and then is discharged through the fixed pipe, and the saponified material is discharged from the discharge port position along the filter screen under the action of gravity, which is convenient for filtering and separation.
[0007] Preferably, the end of the discharge pipe is provided with a one-way valve through a threaded connection to prevent the vegetable oil from entering the discharge pipe.
[0008] Preferably, the air pump is electrically connected to an external power source.
[0009] Preferably, the discharge pipe is an L-shaped pipe.
[0010] Preferably, the filter screen is arranged at an angle.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. When the utility model is used, the vegetable oil to be processed is injected into the reactor through the injection pipe, and then hot alkaline steam is injected through the injection pipe. At the same time, the air pump is started, the air pump sucks the alkaline steam, and then pumps it out through the vertical pipe, and then pumps it into the vegetable oil through the discharge pipe. The impact force discharged from the discharge pipe drives the movable block to rotate around the vertical pipe, so that the alkaline steam and the vegetable oil are fully mixed through the discharge pipe, and the heat of the alkaline steam itself plays a role in promoting the reaction, and no additional heating equipment is required, which simplifies the structure of the reactor;
[0013] 2. When the utility model is in use, the second solenoid valve is activated to discharge the raw materials after the reaction through the discharge pipe, and then they fall on the filter net. The saponified substances are retained on the upper end of the filter net, and the vegetable oil passes through the mesh of the filter net and is then discharged through the fixed pipe. The saponified substances are discharged from the discharge port along the filter net under the action of gravity, which is convenient for filtering and separation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of a deacidification and deodorization device for vegetable oil production and processing according to the utility model;
[0015] Figure 2 This is a cross-sectional view of a deacidification and deodorization device for vegetable oil production and processing according to the utility model;
[0016] Figure 3 This is an enlarged view of A of a deacidification and deodorization device for vegetable oil production and processing according to the utility model.
[0017] In the figure: 1. Reactor; 2. Injection pipe; 3. First solenoid valve; 4. Support frame; 5. Air pump; 6. Vertical pipe; 7. Second solenoid valve; 8. Discharge pipe; 9. Filter box; 10. Filter screen; 11. Fixed pipe; 12. Movable block; 13. Discharge pipe; 14. Discharge port. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-3The utility model provides a technical solution: a deacidification and deodorization device for vegetable oil production and processing, comprising a reactor 1 and a support frame 4, the support frame 4 is fixed to the outside of the reactor 1 by bolts, so as to stably support the reactor 1, a first solenoid valve 3 is inlaid and fixed on the top of the reactor 1, an injection pipe 2 is fixed on the top of the first solenoid valve 3 through a connecting valve, the vegetable oil to be deacidified and deodorized is injected into the reactor 1 through the injection pipe 2, a second solenoid valve 7 is inlaid and fixed on the bottom of the reactor 1, a discharge pipe 8 is fixed on the bottom of the second solenoid valve 7 through a connecting valve, the discharge pipe 8 is convenient for discharging the vegetable oil after the reaction is completed, and a filtering mechanism is provided at the bottom of the discharge pipe 8 for facilitating filtering of the vegetable oil after treatment, an air pump 5 is fixed on the top of the reactor 1 through a mounting frame, a vertical pipe 6 is fixed on the output end of the bottom of the air pump 5 through a connecting valve, and a vertical pipe 6 is fixed on the output end of the bottom of the air pump 5 through a connecting valve. A movable block 12 is movably sleeved at the bottom end of the straight tube 6, and a plurality of discharge pipes 13 are evenly inlaid and fixed on the outside of the movable block 12. The end of the discharge pipe 13 is threadedly connected with a one-way valve to prevent the vegetable oil from entering the discharge pipe 13. When in use, the vegetable oil to be treated is injected into the reactor 1 through the injection pipe 2, and then hot alkaline steam is injected through the injection pipe 2. At the same time, the air pump 5 is started, and the air pump 5 sucks the alkaline steam, and then pumps it out through the vertical pipe 6, and then pumped into the vegetable oil through the discharge pipe 13. The impact force discharged from the discharge pipe 13 drives the movable block 12 to rotate around the vertical pipe 6, so that stirring is performed through the discharge pipe 13, so that the alkaline steam and the vegetable oil are fully mixed, and the heat of the alkaline steam itself promotes the reaction, no additional heating equipment is required, and the structure of the reactor 1 is simplified.
[0020] In one case of the present embodiment, the filtering mechanism includes a filter box 9, a discharge port 14, a fixed pipe 11 and a filter screen 10. The filter box 9 is welded and fixed to the outside of the discharge pipe 8. The discharge port 14 is opened on one side of the filter box 9. The filter screen 10 is fixed to the inner wall of the filter box 9 by bolts. The filter screen 10 is inclined, and the fixed pipe 11 is embedded and fixed at the bottom end of the filter box 9. When in use, the second solenoid valve 7 is started to discharge the raw materials after the reaction through the discharge pipe 8, and then fall on the filter screen 10. The saponified substance is retained at the upper end of the filter screen 10, and the vegetable oil passes through the mesh of the filter screen 10 and is then discharged through the fixed pipe 11. The saponified substance is discharged from the discharge port 14 along the filter screen 10 under the action of gravity, which is convenient for filtering and separation.
[0021] Working principle: when the utility model is in use, the vegetable oil to be processed is injected into the reactor 1 through the injection pipe 2, and then the hot alkaline steam is injected through the injection pipe 2, and the air pump 5 is started at the same time. The air pump 5 sucks the alkaline steam, and then pumps it out through the vertical pipe 6, and then pumps it into the vegetable oil through the discharge pipe 13. The impact force discharged from the discharge pipe 13 drives the movable block 12 to rotate around the vertical pipe 6, so that the discharge pipe 13 is used for stirring, so that the alkaline steam and the vegetable oil are fully mixed, and the heat of the alkaline steam itself plays a role in promoting the reaction, and no additional heating equipment is required, which simplifies the structure of the reactor 1; when in use, the second solenoid valve 7 is started to discharge the raw materials after the reaction through the discharge pipe 8, and then fall on the filter screen 10, the saponified material is left at the upper end of the filter screen 10, the vegetable oil passes through the mesh of the filter screen 10, and then is discharged through the fixed pipe 11, and the saponified material is discharged from the discharge port 14 along the filter screen 10 under the action of gravity, which is convenient for filtering and separation, and has the advantages of simple structure, easy use and good use effect.
[0022] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A deacidification and deodorization device for vegetable oil production and processing, comprising a reaction kettle (1) and a support frame (4), characterized in that: The support frame (4) is fixed on the outside of the reactor (1); a first solenoid valve (3) is fixedly mounted on the top of the reactor (1); an injection pipe (2) is fixedly mounted on the top of the first solenoid valve (3); a second solenoid valve (7) is fixedly mounted on the bottom of the reactor (1); a discharge pipe (8) is fixedly mounted on the bottom of the second solenoid valve (7); a filtering mechanism for filtering the treated vegetable oil is provided at the bottom of the discharge pipe (8); an air pump (5) is fixedly mounted on the top of the reactor (1); a vertical pipe (6) is fixedly mounted on the output end of the bottom of the air pump (5); a movable block (12) is movably sleeved on the bottom of the vertical pipe (6); and a plurality of discharge pipes (13) are evenly fixedly mounted on the outside of the movable block (12).
2. A deacidification and deodorization device for vegetable oil production and processing according to claim 1, characterized in that: The filtering mechanism comprises a filter box (9), a discharge port (14), a fixed pipe (11) and a filter screen (10); the filter box (9) is fixed on the outside of the discharge pipe (8); the discharge port (14) is opened on one side of the filter box (9); the filter screen (10) is fixed on the inner wall of the filter box (9); and the fixed pipe (11) is embedded and fixed on the bottom end of the filter box (9).
3. A deacidification and deodorization device for vegetable oil production and processing according to claim 2, characterized in that: The end of the discharge pipe (13) is provided with a one-way valve through a threaded connection to prevent the vegetable oil from entering the discharge pipe (13).
4. A deacidification and deodorization device for vegetable oil production and processing according to claim 3, characterized in that: The air pump (5) is electrically connected to an external power source.
5. A deacidification and deodorization device for vegetable oil production and processing according to claim 4, characterized in that: The discharge pipe (13) is an L-shaped pipe.
6. A deacidification and deodorization device for vegetable oil production and processing according to claim 5, characterized in that: The filter screen (10) is arranged obliquely.