Kiln head auxiliary crushing tool for ceramsite production of sludge recycling
By designing kiln head auxiliary crushing tools with heat-resistant materials and structures, the accumulation of large particles and defective products in sludge clay production is solved, and safe and effective dispersed operations are achieved to avoid burns from workers.
Patent Information
- Application Number
- CN202322508087.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-15
- Publication Date
- 2025-01-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production process of sludge resource-based ceramic granules, large particles and defective products accumulate at the kiln head due to the high temperature of the roasting kiln, which causes workers to clean up and are prone to scalding.
A kiln head assisted crushing tool is designed, including hammer tips, hammer heads, reinforcements, heat-resistant connectors and extended wooden handles. It is made of heat-resistant steel or stainless steel to form a stable triangular structure, long heat-resistant connectors and wooden The handle can maintain strength in high temperature environments, and workers can operate away from high temperature areas.
Effectively disperse large particles of defective products accumulated on the kiln head to avoid burns from workers and ensure the stability and safety of the tools under high temperature conditions.
Smart Images

Figure CN222364398U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a kiln head auxiliary crushing tool, in particular to a kiln head auxiliary crushing equipment used for sludge resource ceramsite production, belonging to the technical field of solid waste resource ceramsite production. Background Art
[0002] During the production process of sludge resource-based expanded clay, due to the unevenness of materials in the front-end process or the poor control of the roasting process, large-particle defective products that are partially bonded to each other are often produced in the high-temperature zone of the roasting kiln. The defective products flow to the discharge port of the kiln head together with the finished products. The large-particle defective products that do not meet the particle size requirements will be blocked by the criss-cross blocking net at the discharge port and accumulate at the discharge port of the kiln head. At this time, workers need to clean up the accumulated large-particle defective products out of the kiln head in time to avoid excessive accumulation blocking the discharge port and affecting the normal discharge of the finished product.
[0003] Most of the large particles of defective products have a low degree of mutual adhesion, and can be dispersed into normal sludge ceramsite products through a certain external force. At the same time, the temperature of the sludge ceramsite products can reach about 600℃ when they flow from the high-temperature zone to the kiln head discharge port. In addition, the accumulation of large particles of defective products makes the cleaning work environment abnormally hot, and workers are easily burned.
[0004] Therefore, it is necessary to provide a kiln head auxiliary crushing tool to disperse the large particles of defective products accumulated in the kiln head during the sludge ceramsite production process, so that workers can work away from the high temperature environment to avoid burns. Utility Model Content
[0005] The purpose of the utility model is to provide a kiln head auxiliary crushing tool for sludge resource expanded clay production, so as to solve the problem of dispersing large particles of defective products accumulated at the kiln head during the sludge expanded clay production process proposed in the above-mentioned background technology, allowing workers to work away from high temperature environments to avoid burns.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a kiln head auxiliary crushing tool for sludge resource utilization expanded clay production, including a hammer tip, a hammer head, a reinforcement, a heat-resistant connector, an extended wooden handle, and a handle hanger. The hammer tip and the hammer head are connected together, and the hammer tip, the hammer head and the heat-resistant connector are connected together. The reinforcement allows the hammer tip, the hammer head and the heat-resistant connector to form a stable triangular structure. The extended wooden handle and the heat-resistant connector are connected together and reinforced with rivets. The handle hanger is installed at the tail end of the extended wooden handle for easy hanging after the dispersion operation is completed.
[0007] As a preferred solution of the utility model, the hammer tip, hammer head, reinforcement and heat-resistant connecting piece are made of heat-resistant steel or stainless steel. The hammer tip, hammer head and reinforcement piece have a certain weight, and workers can more conveniently disperse the large particles of defective products accumulated at the kiln head when they lift and knock. The heat-resistant connecting piece is two to three meters long, will not be deformed during the cleaning process and can maintain a certain strength under high temperature conditions for a long time. The extended wooden handle is three to four meters long, which allows the operator to stay away from the high temperature area for knocking and dispersing operations and avoid high temperatures in the hands when grasping.
[0008] The beneficial effect of the utility model is that the kiln head auxiliary crushing tool used for sludge resource ceramsite production can effectively disperse large particles of defective products accumulated at the kiln head, allowing workers to work away from high temperature environments to avoid burns. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a schematic diagram of the overall appearance of the utility model.
[0010] In the figure: 1. Hammer tip; 2. Hammer head; 3. Reinforcement piece; 4. Heat-resistant connecting piece; 5. Extended wooden handle; 6. Handle pendant. Implementation
[0011] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0012] See also Figure 1 The utility model provides a technical solution: a kiln head auxiliary crushing tool for sludge resource ceramsite production, including a hammer tip 1, a hammer head 2, a reinforcement 3, a heat-resistant connecting piece 4, an elongated wooden handle 5, and a handle hanger 6. The hammer tip 1 and the hammer head 2 are connected together, the hammer tip 1, the hammer head 2 and the heat-resistant connecting piece 4 are connected together, the reinforcement 3 allows the hammer tip 1, the hammer head 2 and the heat-resistant connecting piece 4 to form a stable triangular structure, the elongated wooden handle 5 and the heat-resistant connecting piece 4 are connected together, and the handle hanger 6 is installed at the tail end of the elongated wooden handle 5.
[0013] As a preferred embodiment of the present invention, the hammer tip 1, hammer head 2, reinforcement 3 and heat-resistant connector 4 are made of heat-resistant steel or stainless steel. The heat-resistant connector 4 is two to three meters long, and the extended wooden handle 5 is three to four meters long.
[0014] During specific use, the utility model is a kiln head auxiliary crushing tool for sludge resource utilization expanded clay production. When the operator finds that there are large-particle defective products accumulated at the kiln head, he puts on protective gear, takes down the tool at the hanging position, opens the special cleaning door of the kiln head, holds the extended wooden handle 5 and extends the front end of the tool into the accumulation position of the large-particle defective products at the kiln head, uses the hammer tip 1 to separate the large-particle defective products with a relatively high degree of mutual adhesion, and then uses the hammer head 2 to knock on the large-particle defective products with a relatively low degree of mutual adhesion to disperse them. After the accumulated large-particle defective products are separated by the hammer tip 1 and dispersed by the hammer head 2, they enter the cooling process with the finished products from the criss-cross material blocking net at the discharge port. The operator closes the special cleaning door of the kiln head and uses the handle hanger 6 to hang the tool back to the hanging position.
[0015] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0016] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0017] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A kiln head auxiliary crushing tool for sludge resource ceramsite production, characterized by: The tool comprises a hammer tip (1), a hammer head (2), a reinforcement piece (3), a heat-resistant connecting piece (4), an elongated wooden handle (5), and a handle hanger (6). The hammer tip (1) and the hammer head (2) are connected together, and the hammer tip (1), the hammer head (2) and the heat-resistant connecting piece (4) are connected together. The reinforcement piece (3) allows the hammer tip (1), the hammer head (2) and the heat-resistant connecting piece (4) to form a stable triangular structure. The elongated wooden handle (5) and the heat-resistant connecting piece (4) are connected together, and the handle hanger (6) is installed at the tail end of the elongated wooden handle (5).
2. A tool according to claim 1, characterized in that: The hammer tip (1), hammer head (2), reinforcement member (3) and heat-resistant connecting member (4) are made of heat-resistant steel or stainless steel. The heat-resistant connecting member (4) is two to three meters long, and the extended wooden handle (5) is three to four meters long.