Automatic lead-acid battery production line

Abstract

The utility model discloses an automatic production line for lead-acid batteries. The automatic production line comprises an acid adding mechanism, a cooling mechanism, a conveying mechanism, a charging mechanism and a capping mechanism, the acid adding mechanism comprises an acid pot inserting platform and a tray feeding mechanism and is used for adding acid and grouping batteries; the cooling mechanism comprises a U-shaped cooling water tank for cooling the acid-added battery; the conveying mechanism comprises a transition conveying mechanism and an annular conveying mechanism, the transition conveying mechanism comprises a transition conveyor and a transition conveying line, the annular conveying mechanism comprises an annular conveyor and an annular conveying line, the annular conveyor runs on the annular conveying line, and the transition conveyor conveys cooled batteries to the annular conveyor; the charging mechanism comprises a plurality of sets of charging bins, the charging bins are arranged in the annular conveying line, and the annular conveying line conveys the batteries into the charging bins to be charged.

Description

Technical Field

[0001] The utility model relates to the field of lead-acid batteries, in particular to an automated production line for lead-acid batteries. Background Art

[0002] Lead-acid battery (VRLA) is a storage battery whose electrodes are mainly made of lead and its oxides, and whose electrolyte is sulfuric acid solution. When the lead-acid battery is in the discharge state, the main component of the positive electrode is lead dioxide, and the main component of the negative electrode is lead; when it is in the charging state, the main components of the positive and negative electrodes are both lead sulfate. Under the existing production environment, the production of lead-acid batteries relies heavily on manual labor and has a low degree of automation. Utility Model Content

[0003] Purpose of the utility model: The technical problem to be solved by the utility model is to provide an automated production line for lead-acid batteries in view of the deficiencies in the prior art.

[0004] In order to solve the above technical problems, the utility model discloses an automated production line for lead-acid batteries, including an acid adding mechanism, a cooling mechanism, a conveying mechanism, a charging mechanism and a capping mechanism;

[0005] The acid adding mechanism includes an acid pot inserting platform and a tray feeding mechanism, which are used for acid adding and battery grouping;

[0006] The cooling mechanism includes a U-shaped cooling water tank for cooling the battery after acid addition;

[0007] The conveying mechanism includes a transition conveying mechanism and a ring conveying mechanism. The transition conveying mechanism includes a transition conveyor and a transition conveying line. The ring conveying mechanism includes a ring conveyor and a ring conveying line. The ring conveyor runs on the ring conveying line. The transition conveyor conveys the cooled batteries to the ring conveyor.

[0008] The charging mechanism includes multiple groups of charging bins, which are arranged in a circular conveyor line. The circular conveyor conveys the batteries to the charging bins for charging;

[0009] The capping mechanism includes a screening conveyor line and a capping conveyor line. The screening conveyor line is located on one side of the charging bin. The ring conveyor transports the charged batteries to the screening conveyor line and the capping conveyor line.

[0010] In the utility model, a first pushing cylinder is provided at the end of the acid-inserting pot platform to push the acid-filled batteries onto the tray, a matching platform is provided between the tray feeding mechanism and the acid-inserting pot platform, and a second pushing cylinder is provided on one side of the matching platform, and the second pushing cylinder is used to push the matched batteries and trays to the U-shaped cooling water tank.

[0011] In the utility model, the conveying mechanism includes more than two transition conveyors.

[0012] In the utility model, the annular conveying mechanism includes more than four annular conveyors.

[0013] In the utility model, the charging bins are distributed in parallel and are arranged vertically to the screening conveying line.

[0014] In the utility model, the annular conveyor line includes a first side conveyor line and a second side conveyor line. The first side conveyor line and the second side conveyor line are both arranged perpendicular to the charging bin. The second side conveyor line is parallel to the screening conveyor line and is located between the charging bin and the screening conveyor line.

[0015] Beneficial effects: The automated lead-acid battery production line provided by the utility model has a high degree of automation and greatly improves the production efficiency of lead-acid batteries. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods, and the above and / or other advantages of the present invention will become more clear.

[0017] Figure 1 It is a schematic diagram of the overall structure;

[0018] Figure 2 yes Figure 1 Partial enlarged image.

[0019] Reference numerals in the figure: 1. Acid pot insertion platform, 2. U-shaped cooling water trough, 3. Transition conveyor, 4. Transition conveyor line, 5. Ring conveyor, 6. Ring conveyor line, 7. Charging warehouse, 8. Screening conveyor line, 9. Capping conveyor line, 10. First pushing cylinder, 11. Pallet, 12. Assembly platform, 13. Second pushing cylinder. DETAILED DESCRIPTION

[0020] Example:

[0021] like Figure 1 and Figure 2 , this embodiment provides an automated production line for lead-acid batteries, including an acid adding mechanism, a cooling mechanism, a conveying mechanism, a charging mechanism, and a capping mechanism;

[0022] The acid adding mechanism includes an acid pot inserting platform 1 and a tray feeding mechanism, which is used for acid adding and battery grouping;

[0023] The cooling mechanism comprises a U-shaped cooling water tank 2 for cooling the battery after acid addition;

[0024] The conveying mechanism includes a transition conveying mechanism and a ring conveying mechanism. The transition conveying mechanism includes a transition conveyor 3 and a transition conveying line 4. The ring conveying mechanism includes a ring conveyor 5 and a ring conveying line 6. The ring conveyor runs on the ring conveying line. The transition conveyor conveys the cooled batteries to the ring conveyor.

[0025] The charging mechanism includes a plurality of charging bins 7, which are arranged in a ring conveyor line, and the ring conveyor conveys the batteries to the charging bins for charging;

[0026] The capping mechanism includes a screening conveyor line 8 and a capping conveyor line 9. The screening conveyor line is located on one side of the charging bin, and the ring conveyor conveys the charged batteries to the screening conveyor line and the capping conveyor line. A first push cylinder 10 is provided at the end of the acid pot platform to push the acid-added batteries onto the tray 11. A matching platform 12 is provided between the tray feeding mechanism and the acid pot platform. A second push cylinder 13 is provided on one side of the matching platform. The second push cylinder is used to push the matched batteries and trays to the U-shaped cooling water trough. The conveying mechanism includes more than two transition conveyors. The ring conveying mechanism includes more than four ring conveyors. The charging bins are distributed in parallel and are arranged perpendicular to the screening conveyor line. The ring conveyor line includes a first side conveyor line 6a and a second side conveyor line 6b. The first side conveyor line and the second side conveyor line are both arranged perpendicular to the charging bin, and the second side conveyor line is parallel to the screening conveyor line and is located between the charging bin and the screening conveyor line.

[0027] When this embodiment is in operation, the battery is acidified by the acid adding machine on the acid plugging platform, and is transported to the end of the acid plugging platform 1 after acid addition. The first pushing cylinder 10 pushes it onto the tray 11, and the tray 11 is pushed onto the matching platform 12 by the tray feeding mechanism. The second pushing cylinder 13 pushes and stacks the batteries pushed by the first pushing cylinder 10 onto the tray. Six batteries are loaded on each tray. After matching, they are pushed to the U-shaped cooling water trough 2 for cooling. After cooling, they enter the transition conveyor 3 and are then transported to the circular conveyor 5. When the circular conveyor 5 runs to the first side conveyor line 6a, the batteries loaded thereon are transported to the charging bin 7 for charging. The charged batteries are pushed to the other side and transported to the screening conveyor line 8 by the circular conveyor 5 running to the second side conveyor line 6b. The lead-acid batteries that are fine after manual inspection are transported to the capping conveyor line 9 for capping to complete production, and the lead-acid batteries with problems are screened out.

[0028] The utility model provides a lead-acid battery automated production line idea and method. There are many methods and ways to implement the technical solution. The above is only the preferred implementation of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the utility model. All components not specified in this embodiment can be implemented by existing technologies.

Claims

1. An automated production line for lead-acid batteries, characterized in that: It includes an acid adding mechanism, a cooling mechanism, a conveying mechanism, a charging mechanism and a capping mechanism; The acid adding mechanism includes an acid pot inserting platform and a tray feeding mechanism, which are used for acid adding and battery grouping; The cooling mechanism includes a U-shaped cooling water tank for cooling the battery after acid addition; The conveying mechanism includes a transition conveying mechanism and a ring conveying mechanism. The transition conveying mechanism includes a transition conveyor and a transition conveying line. The ring conveying mechanism includes a ring conveyor and a ring conveying line. The ring conveyor runs on the ring conveying line. The transition conveyor conveys the cooled batteries to the ring conveyor. The charging mechanism includes multiple groups of charging bins, which are arranged in a circular conveyor line. The circular conveyor conveys the batteries to the charging bins for charging; The capping mechanism includes a screening conveyor line and a capping conveyor line. The screening conveyor line is located on one side of the charging bin. The ring conveyor transports the charged batteries to the screening conveyor line and the capping conveyor line.

2. The lead-acid battery automated production line according to claim 1, characterized in that: A first pushing cylinder is provided at the end of the acid insertion pot platform to push the batteries after acid addition onto the tray. A matching platform is provided between the tray feeding mechanism and the acid insertion pot platform. A second pushing cylinder is provided on one side of the matching platform to push the matched batteries and trays to the U-shaped cooling water tank.

3. The lead-acid battery automated production line according to claim 1, characterized in that: The conveying mechanism includes more than two transition conveyors.

4. The lead-acid battery automated production line according to claim 1, characterized in that: The annular conveying mechanism includes more than four annular conveyors.

5. The lead-acid battery automated production line according to claim 1, characterized in that: The charging bins are distributed in parallel and are arranged perpendicular to the screening conveying line.

6. The lead-acid battery automated production line according to claim 1, characterized in that: The annular conveyor line includes a first side conveyor line and a second side conveyor line. The first side conveyor line and the second side conveyor line are both arranged perpendicular to the charging bin. The second side conveyor line is parallel to the screening conveyor line and is located between the charging bin and the screening conveyor line.

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