Multi-cabinet interconnection wire harness

By splitting the multi-chassis wiring harness into the main wiring harness and adjustable adapter wiring harness, simple installation and fault replacement are achieved, solving the problems of inconvenient installation of wire harnesses and waste in large industrial equipment, saving costs.

CN222365881UActive Publication Date: 2025-01-17HANGZHOU BMSER TECH
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Patent Information

Application Number
CN202421177326.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-17
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

In large industrial equipment, long-term wiring harnesses between multiple cabinets are inconvenient to install, and once a failure occurs, the entire wiring harness needs to be scrapped, resulting in waste and high costs.

Method used

The multi-cabinet interconnection wiring harness scheme is adopted to split the wiring harness into the main wiring harness and the adapter wiring harness. The main wiring harness is directly connected to the cabinet. The adapter wiring harness can be adjusted in length and can be quickly disassembled through the connector. Only the faulty part of the wiring harness is required.

Benefits of technology

The wiring harness installation process is simplified, the need to replace the entire wiring harness is reduced, the cost is saved, and the installation needs of different cabinet spacings are adapted.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multi-cabinet interconnection wire harness, comprising a plurality of main wire harnesses and a plurality of switching wire harnesses, the plurality of main wire harnesses are connected with a plurality of cabinets in a one-to-one correspondence manner, and each switching wire harness is connected with two adjacent main wire harnesses; the main wire harness comprises a first wire harness and a second wire harness, two ends of the first wire harness are connected with a first connector and a second connector, and the second wire harness is connected with a corresponding cabinet; the adapter wire harness comprises a third wire harness, two ends of the third wire harness are connected with a third connector and a fourth connector, the third connector is in adaptive plugging connection with the second connector, and the fourth connector is in adaptive plugging connection with the first connector. According to the utility model, only the faulted wire harness needs to be replaced, and the wire harnesses of all cabinets do not need to be replaced, so that the cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harnesses, in particular to a multi-cabinet interconnection wire harness. Background Art

[0002] In some large industrial equipment, there are usually multiple cabinets such as DC cabinets, electric control cabinets or battery cabinets. These cabinets are connected to each other through a whole wire harness. The size of the whole wire harness is usually more than 10 meters, which is inconvenient to install. Once the wire harness of one of the cabinets fails, the specific fault point cannot be accurately identified and the entire wire harness needs to be scrapped, wasting material costs. Utility Model Content

[0003] In view of this, the purpose of the utility model is to provide a multi-cabinet interconnection wiring harness, which can only scrap the wiring harness of the faulty cabinet to save costs.

[0004] To achieve the above-mentioned purpose, the utility model provides a multi-cabinet interconnection harness, including: multiple main harnesses and multiple adapter harnesses, the multiple main harnesses are connected to the multiple cabinets one-to-one, and each adapter harness is connected to two adjacent main harnesses; the main harness includes a first harness and a second harness, the two ends of the first harness are connected with a first connector and a second connector, and the second harness is connected to the corresponding cabinet; the adapter harness includes a third harness, the two ends of the third harness are connected with a third connector and a fourth connector, the third connector is adapted to be plugged in with the second connector, and the fourth connector is adapted to be plugged in with the first connector.

[0005] Preferably, the adapter wiring harness comprises an adjusting component, which is connected to the third wiring harness and adjusts the length of the third wiring harness accordingly according to the distance between two adjacent cabinets.

[0006] Preferably, the adjustment component includes a threading mechanism and a limiting mechanism, the threading mechanism includes a first wire passing hole and a second wire passing hole, the third wire harness passes through the first wire passing hole and the second wire passing hole respectively, and the limiting mechanism is connected to the threading mechanism to limit the position of the third wire harness in the first wire passing hole and the second wire passing hole.

[0007] Preferably, the threading mechanism includes an "8"-shaped body, the first wire passing hole and the second wire passing hole pass through the "8"-shaped body, the first wire passing hole and the second wire passing hole are provided with internal threads, and the limiting mechanism includes two fasteners, the fasteners are provided with a third wire passing hole and an external threaded portion, and the two fasteners are threadedly connected to the first wire passing hole and the second wire passing hole, respectively.

[0008] Preferably, the threading mechanism includes a square plate, the first wire passing hole and the second wire passing hole pass through the square plate, the limiting mechanism includes two compression springs and two extrusion plates, the square plate is provided with two mounting holes, the two mounting holes are respectively intersected with the first wire passing hole and the second wire passing hole at right angles, the two compression springs are respectively located in the two mounting holes, one end of the two compression springs away from the mounting holes are respectively connected to the two extrusion plates, the two extrusion plates are respectively located in the first wire passing hole and the second wire passing hole, and are used to squeeze the third wire harness in the wire holes.

[0009] Preferably, the second wiring harness includes a plurality of sub-wiring harnesses, and the plurality of sub-wiring harnesses are connected to a plurality of electronic devices on the corresponding cabinets.

[0010] Preferably, it further comprises a terminal wiring harness, wherein the terminal wiring harness is connected to the first and / or last main wiring harness, and the terminal wiring harness comprises a terminal resistor.

[0011] Preferably, the first connector and the third connector are the same, both are female connectors; the second connector and the fourth connector are the same, both are male connectors.

[0012] Preferably, the first connector and the second connector are the same, both are female connectors; the third connector and the fourth connector are the same, both are male connectors.

[0013] Compared with the prior art, the utility model has the following technical effects: by splitting the wiring harnesses interconnecting multiple cabinets into multiple main wiring harnesses, two adjacent main wiring harnesses are detachably connected through adapter wiring harnesses, so that the installation is relatively simple, and if the wiring harness of one mechanism fails, only the failed wiring harness needs to be replaced, and the wiring harnesses of all cabinets do not need to be replaced, thus saving costs. The adapter wiring harness can be adjusted in length by adjusting the components to adapt to different cabinet spacings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of a multi-cabinet interconnection harness provided by the utility model;

[0015] Figure 2 A schematic diagram of an adjustment component provided by the utility model;

[0016] Figure 3 A schematic diagram of another adjustment component provided by the utility model. DETAILED DESCRIPTION

[0017] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, but the present invention is not limited to these embodiments. The present invention covers any substitution, modification, equivalent method and scheme made within the spirit and scope of the present invention.

[0018] In order to enable the public to have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without these detailed descriptions.

[0019] The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. It should be noted that the accompanying drawings are all simplified and not in exact proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0020] In large-scale industrial equipment, there are generally multiple cabinets involved in the daily operation. Taking the energy storage system as an example, there are DC cabinets, battery cabinets, high-voltage control cabinets and other cabinets. These cabinets usually need to be connected to each other with power supply harnesses, communication harnesses, etc. in order to carry out corresponding work.

[0021] Please refer to Figure 1 , shows a schematic diagram of a multi-cabinet interconnection harness provided by an embodiment of the utility model, including multiple main harnesses 10 and multiple adapter harnesses 20, each main harness 10 correspondingly connected to a cabinet, each adapter harness 20 is detachably connected to the main harnesses 10 of two adjacent cabinets, wherein the main harness 10 includes a first harness 11 and a second harness 12, the first harness 11 can be horizontally laid at the bottom of the cabinet during installation, and its two ends are detachably connected to the adapter harness 20, and the second harness 12 can be vertically laid during installation, one end of which is connected to the first harness 11, and the other end is used to connect to the corresponding cabinet. By splitting the harnesses interconnecting multiple cabinets into multiple main harnesses, two adjacent main harnesses are detachably connected through adapter harnesses, so that installation can be simpler, and if the main harness of one mechanism fails, only the failed main harness needs to be replaced, without replacing the harnesses of all cabinets, saving costs.

[0022] Specifically, the first wiring harness 11 of the main wiring harness 10 is connected to the first connector 111 and the second connector 112 at both ends, and the adapter wiring harness 20 includes a third wiring harness 21, and the third wiring harness 21 is connected to the third connector 211 and the fourth connector 212 at both ends, respectively. The first connector 111 and the fourth connector 212 can be adapted and plugged, and the second connector 112 and the third connector 211 can be adapted and plugged, thereby realizing the quick disconnection between the adapter wiring harness 20 and the two adjacent main wiring harnesses 10.

[0023] Specifically, the connectors on the first wiring harness 11 and the third wiring harness 21 can be the same type. For example, in this embodiment, the first connector 111 and the second connector 112 are adapted female connectors and male connectors, and the third connector and the fourth connector respectively use the same female connector and male connector, which are convenient to manufacture and do not need to be distinguished. In other embodiments, the first connector 111 and the second connector 112 on the first wiring harness 11 are both female connectors, while the third connector 211 and the fourth connector 212 of the third wiring harness 21 are both male connectors, so that there is no need to distinguish the direction during installation, which increases convenience.

[0024] Specifically, the second wiring harness 12 includes multiple sub-wiring harnesses 13. Each cabinet is equipped with multiple electronic devices that need to be powered or communicate. Multiple sub-wiring harnesses 13 extend from the second wiring harness 12 and are used to connect to the electronic devices on the cabinet. The end of each sub-wiring harness can be connected to a different connector (not shown in the figure) to correspond to the wiring ports of different electronic devices.

[0025] At the installation site of the equipment, the distances between the cabinets may be inconsistent. If adapter harnesses of different lengths are made according to different cabinet spacings, it will affect the production and installation efficiency. The adapter harness 20 provided by the utility model has a uniform and fixed length, can be mass-produced, improves efficiency, and does not need to be distinguished during installation. By setting an adjustment component 22, the length of the adapter harness 20 is adjusted according to the location of the installation site to adapt to different cabinet spacings. The adjustment component 22 includes a threading mechanism and a limiting mechanism, wherein the threading mechanism includes a first threading hole and a second threading hole, and the third wire harness 21 passes through the first threading hole and the second threading hole respectively. The limiting mechanism is connected to the threading mechanism to limit the position of the third wire harness 21 in the first threading hole and the second threading hole, thereby adjusting the length.

[0026] Please refer to Figure 2 , is a schematic diagram of an adjustment component provided by an embodiment of the utility model. Figure 2 As shown, the threading mechanism includes an "8"-shaped body 221, a first threading hole 222 and a second threading hole 223 are parallel to each other and penetrate the "8"-shaped body 221, and the third wire harness 21 extends from the first end of the "8"-shaped body 221 into the first threading hole 222, and extends from the second end of the "8"-shaped body 221 into the second threading hole 223, and then extends from the first end of the "8"-shaped body 221, wherein the overlong portion of the third wire harness 21 is left at the second end of the "8"-shaped body 221, thereby adjusting the length of the third wire harness 21. After the length of the third wire harness 21 is adjusted, the position can be fixed by a limiting mechanism. Figure 2As shown, the limiting mechanism includes two fasteners 224, and the fastener 224 is provided with a third wire passing hole and an external threaded portion (not shown in the figure). One end of the first wire passing hole 222 and the second wire passing hole 223 is provided with an internal thread. The third wire harness 21 first passes through the third wire passing hole, and then passes through the first wire passing hole 222 and the second wire passing hole 223 in sequence. The external threaded portion of the fastener 224 is configured to be squeezed and shrunk. After the length of the third wire harness 21 is adjusted, the two fasteners 224 are threadedly connected to the first wire passing hole 222 and the second wire passing hole 223, respectively, so that the external threaded portion of the fastener 224 shrinks the wire harness in the compression hole to limit the position.

[0027] Please refer to Figure 3 , is a schematic diagram of another adjustment component provided by an embodiment of the utility model. Figure 3 As shown, the threading mechanism includes a square plate 223, a first wire hole 226 and a second wire hole 227 which are parallel to each other and pass through the square plate 223, and the third wire harness 21 extends from the first end of the square plate 223 into the first wire hole 226, and extends from the second end of the square plate 223 into the second wire hole 227, and then extends from the first end of the square plate 223, wherein the excessively long portion of the third wire harness 21 remains at the second end of the square plate 223, thereby adjusting the length of the third wire harness 21, and after the length of the third wire harness 21 is adjusted, the position can be fixed by a limiting mechanism. The limiting mechanism includes two extrusion plates 228 and two compression springs 229. Two mounting holes are provided on the square plate 225. The two mounting holes are respectively intersected with the first wire passing hole 226 and the second wire passing hole 227 at right angles. The two compression springs 229 are respectively located in the two mounting holes, wherein one end of the compression spring 229 is located in the mounting hole, and the other part protrudes away from the mounting hole and is connected to one side of the extrusion plate 228. The two extrusion plates 228 are respectively located in the first wire passing hole 226 and the second wire passing hole 227, and the other side of the extrusion plate 228 abuts against the third wire harness 21 in the hole, so that the compression force of the compression spring 229 is used to press the third wire harness 21 to limit it.

[0028] Specifically, the multi-cabinet interconnection harness also includes a terminal harness 30, which is connected with a corresponding connector and can be connected to the main harness 10 of the first cabinet and the last cabinet. The terminal harness 30 includes a terminal resistor 31 to stabilize the signal.

[0029] The multi-cabinet interconnection wiring harness provided by the utility model can be applied to cabinets such as energy storage cabinets, DC cabinets, and tooling cabinets.

[0030] Although the embodiments are described and illustrated separately above, some common technologies are involved. It is the opinion of ordinary technicians in this field that the embodiments can be replaced and integrated. If the content is not clearly recorded in one of the embodiments, reference can be made to another recorded embodiment.

[0031] The above-described implementation methods do not constitute a limitation on the protection scope of the technical solution. Any modification, equivalent replacement and improvement made within the spirit and principle of the above-described implementation methods shall be included in the protection scope of the technical solution.

Claims

1. A multi-cabinet interconnection harness, characterized in that: include: A plurality of main wiring harnesses and a plurality of adapter wiring harnesses, wherein the plurality of main wiring harnesses are connected to a plurality of cabinets in a one-to-one correspondence, and each of the adapter wiring harnesses is connected to two adjacent main wiring harnesses; The main wiring harness comprises a first wiring harness and a second wiring harness, two ends of the first wiring harness are connected with a first connector and a second connector, and the second wiring harness is connected to the corresponding cabinet; The adapter wiring harness includes a third wiring harness, and two ends of the third wiring harness are connected with a third connector and a fourth connector. The third connector is adapted to be plugged with the second connector, and the fourth connector is adapted to be plugged with the first connector.

2. The multi-cabinet interconnection harness according to claim 1, characterized in that: The adapter harness includes an adjusting component, which is connected to the third harness and adjusts the length of the third harness accordingly according to the distance between two adjacent cabinets.

3. The multi-cabinet interconnection harness according to claim 2, characterized in that: The adjustment component includes a threading mechanism and a limiting mechanism, the threading mechanism includes a first threading hole and a second threading hole, the third wire harness passes through the first threading hole and the second threading hole respectively, and the limiting mechanism is connected to the threading mechanism, and is used to limit the position of the third wire harness in the first threading hole and the second threading hole.

4. The multi-cabinet interconnection harness according to claim 3, characterized in that: The threading mechanism includes an "8"-shaped body, the first wire passing hole and the second wire passing hole penetrate the "8"-shaped body, the first wire passing hole and the second wire passing hole are provided with internal threads, the limiting mechanism includes two fasteners, the fasteners are provided with a third wire passing hole and an external threaded portion, and the two fasteners are threadedly connected to the first wire passing hole and the second wire passing hole, respectively.

5. The multi-cabinet interconnection harness according to claim 3, characterized in that: The threading mechanism includes a square plate, the first wire passing hole and the second wire passing hole pass through the square plate, the limiting mechanism includes two compression springs and two extrusion plates, the square plate is provided with two mounting holes, the two mounting holes are respectively intersected with the first wire passing hole and the second wire passing hole at right angles, the two compression springs are respectively located in the two mounting holes, one end of the two compression springs away from the mounting holes is respectively connected to the two extrusion plates, the two extrusion plates are respectively located in the first wire passing hole and the second wire passing hole, and are used to squeeze the third wire harness in the wire passing holes.

6. The multi-cabinet interconnection harness according to claim 1, characterized in that: The second wiring harness includes a plurality of sub-wiring harnesses, and the plurality of sub-wiring harnesses are connected to a plurality of electronic devices on the corresponding cabinets.

7. The multi-cabinet interconnection harness according to claim 1, characterized in that: It also includes a terminal wiring harness, which is connected to the first and / or last main wiring harness, and includes a terminal resistor.

8. The multi-cabinet interconnection harness according to claim 1, characterized in that: The first connector and the third connector are the same, both are female connectors; the second connector and the fourth connector are the same, both are male connectors.

9. The multi-cabinet interconnection harness according to claim 1, characterized in that: The first connector and the second connector are the same, both are female connectors; the third connector and the fourth connector are the same, both are male connectors.