Dustproof frame and photovoltaic module installation clamp
By designing dustproof frames and photovoltaic module installation fixtures, the problem of dust accumulation during roof installation of photovoltaic modules is solved, the cleaning and stability of the components are improved, and the power generation efficiency is ensured.
Patent Information
- Application Number
- CN202420844604.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-22
AI Technical Summary
When photovoltaic modules are installed on the roof, dust accumulation is prone to occur, affecting the power generation, and due to inconvenient location and difficult to clean in time, it leads to dust accumulation problems.
A dust-proof frame is designed, including a support part, a filling part and a base. The filling part is in a C-shaped shape. The first inclined surface allows rainwater to flow smoothly. Combined with the photovoltaic component installation fixture, the dust-proof is fixed through the connecting part and screw structure. The border and external fixing body enhance stability.
It effectively reduces the deposition of dust on the surface of the photovoltaic module, ensures the cleanliness of the module, improves the power generation efficiency, and enhances the stability of the module through the design of the fixture.
Smart Images

Figure CN222366230U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of photovoltaic power generation, and in particular to a dustproof frame and a photovoltaic module installation fixture. Background Art
[0002] With the development of science and technology, more and more attention has been paid to the utilization of energy. The role of photovoltaic power generation technology in life has become more and more prominent. Photovoltaic power generation technology can convert light energy into electrical energy, making full use of the energy of nature.
[0003] With the promotion of photovoltaic modules in the household market, more and more solar photovoltaic modules are installed on the roof. Due to the design of the photovoltaic frame structure, a dust belt often appears on the lower side of the module glass, which affects the power generation of the module and causes hot spots, reducing the power generation of the module. In addition, photovoltaic modules installed on the roof are often not cleaned in time due to the inconvenience caused by the installation location, resulting in dust accumulation. Utility Model Content
[0004] In order to solve one of the above technical problems, the utility model provides a dustproof frame and a photovoltaic module installation fixture.
[0005] A first aspect of an embodiment of the utility model provides a dustproof frame, which includes a supporting portion, a filling portion and a base, wherein the supporting portion is arranged above the base, the supporting portion is used to support a laminate, the filling portion is connected to the supporting portion and is arranged in a C shape, the opening of the filling portion is arranged toward the edge of the laminate, the filling portion and the laminate, and the supporting portion and the laminate are fixedly connected by an adhesive; the filling portion includes a top wall that at least partially extends upward beyond the laminate, the top wall is formed with a first inclined surface that gradually rises from a side close to the laminate to a side away from the laminate, and the lower edge of the first inclined surface is not higher than the upper surface of the laminate.
[0006] Preferably, when the laminate is in a horizontal position, the angle between the first inclined surface and the horizontal plane is 5° to 15°.
[0007] Preferably, a groove is formed on the top surface of the support portion, and the interior of the groove is filled with adhesive.
[0008] Preferably, protrusions distributed in parallel are arranged inside the groove.
[0009] Preferably, a transverse groove is provided below the inner top surface of the filling portion, and the transverse groove is filled with adhesive.
[0010] A second aspect of an embodiment of the utility model provides a photovoltaic assembly installation fixture, and the photovoltaic assembly installation fixture is used to connect the dustproof frame described in the first aspect of the embodiment of the utility model to an external fixing body.
[0011] Preferably, the photovoltaic module mounting fixture includes a fixing portion and a clamping portion, the fixing portion is connected to the supporting portion of the dustproof frame via a first connecting member, the fixing portion is connected to an external fixing body via a second connecting member, and the clamping portion forms a second inclined surface that cooperates with and contacts the first inclined surface.
[0012] Preferably, a transverse connecting through hole is provided on the supporting portion of the dustproof frame, and the first connecting member fixedly connects the dustproof frame and the photovoltaic assembly mounting fixture through the transverse connecting through hole.
[0013] Preferably, the first connecting member includes a screw and a nut, the screw is transversely fixed on the fixing portion of the photovoltaic component mounting fixture, the screw passes through the transverse connecting through hole, and the nut is threadedly connected to the screw.
[0014] Preferably, a longitudinal connecting through hole is provided on the fixing portion of the photovoltaic assembly mounting fixture, and the second connecting member fixedly connects the photovoltaic assembly mounting fixture to the external fixing body through the longitudinal connecting through hole.
[0015] Preferably, the base of the dustproof frame extends beyond the supporting portion in a direction away from the laminate, and the base protrudes upward to form a bending structure, and one side of the fixing portion cooperates with the bending structure.
[0016] The beneficial effects of the utility model are as follows: when the photovoltaic module is installed at an angle, the dustproof frame proposed by the utility model can make the first inclined surface tend to be horizontal, so that rainwater can flow along the first inclined surface after fully washing the surface of the laminate. A very small amount of rainwater and dust in the rainwater can be deposited on the surface of the first inclined surface, thereby reducing the risk of dust deposition on the surface of the laminate. The photovoltaic module installation fixture adapted to the outer surface contour of the dustproof frame can firmly connect the dustproof frame to the external fixing body to enhance stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0018] Figure 1 This is a schematic diagram of the structure of the dustproof frame described in Example 1 of the utility model;
[0019] Figure 2This is a schematic diagram of the structure of the photovoltaic module installation fixture described in Example 2 of the utility model;
[0020] Figure 3 for Figure 2 Side view of
[0021] Figure 4 This is a schematic diagram of the assembly of the photovoltaic module mounting fixture and the dustproof frame described in Example 2 of the utility model.
[0022] Reference numerals:
[0023] 1. Base, 2. Support part, 3. Filling part, 4. Laminated part, 5. Groove, 6. Protrusion, 7. Transverse groove, 8. First inclined surface, 9. Transverse connecting through hole, 10. Bending structure, 11. Fixing part, 12. Clamping part, 13. First connecting part, 14. Second inclined surface, 15. Second connecting part, 16. External fixing body, A. Outer top surface of the filling part, B. Inner top surface of the filling part. DETAILED DESCRIPTION
[0024] In order to make the technical solutions and advantages in the embodiments of the present application more clearly understood, the exemplary embodiments of the present application are further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than an exhaustive list of all the embodiments. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0025] Example 1
[0026] like Figure 1 As shown, this embodiment provides a dustproof frame, which is used to install a laminate 4. The dustproof frame is composed of a base 1, a support part 2 and a filling part 3, and the base 1, the support part 2 and the filling part 3 are arranged in an S shape. The base 1 is used to support the components above it, and the laminate 4 can be placed on the support part 2, and the support part 2 and the filling part 3 are used to connect with the laminate 4.
[0027] Specifically, the base 1 is located at the bottom of the dustproof frame, which is composed of a whole plate. An n-shaped support portion 2 is arranged on the top of the base 1. The support portion 2 is used to support the laminate 4. A filling portion 3 is arranged on one side of the support portion 2 close to the edge of the laminate 4. The filling portion 3 is a C-shaped structure, which can effectively limit the installation position of the laminate 4. In this embodiment, the laminate 4 is mainly composed of a front cover plate, a rear cover plate, a packaging film and a battery string. Among them, the battery string is located in the middle, and the front cover plate and the rear cover plate are respectively placed on the upper and lower surfaces of the battery string. The battery string is sealed with the front cover plate and the rear cover plate by a packaging film.
[0028] The bottom surface of the laminate 4 is opposite to the top surface of the support part 2, and the side surface of the laminate 4 is opposite to the side surface of the filling part 3. The laminate 4 can be fixedly connected with the support part 2 and the filling part 3 by adhesive. The adhesive can be realized by conventional glue, which is not specifically limited in this embodiment.
[0029] When the laminate 4 is fixed on the support part 2 and the filling part 3, the top surface of the laminate 4 is located between the outer top surface A and the inner top surface B of the filling part 3, that is, the side surface of the top of the filling part 3 limits the movement range of the laminate 4. A first inclined surface 8 is provided on the side of the outer top surface A of the filling part 3 close to the laminate 4. The height of the first inclined surface 8 gradually increases from the side close to the laminate 4 to the side away from the laminate 4, so that the first inclined surface 8 forms a certain angle with the horizontal plane. The lower edge of the first inclined surface 8 is not higher than the upper surface of the laminate 4.
[0030] When the laminate 4 is installed at an angle, the first inclined surface 8 tends to be horizontal, so that rainwater flows away along the first inclined surface 8 after fully washing the surface of the laminate 4. A very small amount of rainwater and dust in the rainwater can be deposited on the surface of the first inclined surface 8, thereby reducing the risk of dust deposition on the surface of the laminate 4.
[0031] In some optional embodiments, the outer top surface A of the filling portion 3 is slightly higher than the top surface of the laminate 4 by 1 mm to 2 mm, but not too much higher to avoid accumulation of debris at the connection between the filling portion 3 and the laminate 4.
[0032] In some optional embodiments, for most areas, the sun is usually biased towards the south. When installing the laminate 4, in order to make the laminate 4 face the direction of the sun, it needs to be installed at an angle. Therefore, in this embodiment, when the laminate 4 is installed at an angle, it is necessary to make the first inclined surface 8 as close to the horizontal plane as possible so that rainwater can flow along the first inclined surface 8. Generally speaking, the laminate 4 is installed at an angle of 5° to 15°. Therefore, when the laminate 4 is in a horizontal position, the first inclined surface 8 of this embodiment has an angle of 5° to 15° with the horizontal plane, which can meet the conventional installation requirements.
[0033] In some optional embodiments, a groove 5 is provided on the top surface of the support portion 2. When the laminate 4 and the support portion 2 are fixed by adhesive, the adhesive is squeezed and stored in the groove 5. A protrusion 6 is provided inside the groove 5, and the protrusion 6 can increase the contact area between the top surface of the support portion 2 and the adhesive, thereby increasing the bonding strength between the support portion 2 and the adhesive. In addition, in order to more effectively achieve the above effect, there can be multiple protrusions 6, and they are arranged in the groove 5 in a parallel distribution.
[0034] In some optional embodiments, a transverse groove 7 is further provided below the inner top surface B of the filling portion 3. When the laminate 4 and the filling portion 3 are fixed by adhesive, the adhesive moves upward due to being squeezed. When the adhesive moves upward, the adhesive can be stored in the transverse groove 7, thereby reducing the risk of overflowing to the surface of the laminate 4.
[0035] Example 2
[0036] like Figures 2 to 4 As shown, this embodiment provides a photovoltaic module installation fixture. The photovoltaic module installation fixture is used to fix the dustproof frame on the external fixing body 16, so as to achieve the installation and fixation of the photovoltaic module. The photovoltaic module installation fixture is adapted to the contour of the contact part of the dustproof frame.
[0037] Specifically, the specific structure of the dustproof frame can refer to the content described in Example 1, and this embodiment will not be repeated here. The photovoltaic module mounting fixture can be fixedly connected to the dustproof frame. The photovoltaic module mounting fixture is composed of a fixing portion 11 and a clamping portion 12. The fixing portion 11 is n-shaped. The fixing portion 11 can be fixedly connected to the support portion 2 of the dustproof frame through a first connecting member 13, and fixedly connected to the external fixing body 16 through a second connecting member 15.
[0038] A clamping portion 12 is provided on the top of the fixing portion 11. The clamping portion 12 extends upward and is bent outward at its top to form a bent portion. When the photovoltaic module mounting fixture is fixedly connected to the dustproof frame, the filling portion 3 of the dustproof frame can be embedded in the bent portion of the photovoltaic module mounting fixture. In addition, a second inclined surface 14 that cooperates and contacts with the first inclined surface 8 on the dustproof frame is provided on the inner top surface B of the bent portion. In this embodiment, it is only necessary to change the shape of the clamping portion 12 of the photovoltaic module mounting fixture to match the S-shaped dustproof frame proposed in Example 1. Of course, for dustproof frames of other shapes, this embodiment can also enable the photovoltaic module mounting fixture to adapt to dustproof frames of different shapes by changing the shape of the clamping portion 12.
[0039] In some optional embodiments, a transverse connecting through hole 9 is provided on the support portion 2 of the dustproof frame. The first connecting member 13 can fix the dustproof frame and the photovoltaic module mounting fixture through the transverse connecting through hole 9. Among them, an optional structure of the first connecting member 13 can be a threaded connection structure of a screw and a nut. Specifically, the screw can be transversely fixed on the fixing portion 11 of the photovoltaic module mounting fixture. When the dustproof frame is fixedly connected to the photovoltaic module mounting fixture, the screw can be first passed through the transverse connecting through hole 9, and then the dustproof frame and the photovoltaic module mounting fixture are locked through the threaded connection between the nut and the screw.
[0040] In some optional embodiments, a longitudinal connection through hole is provided on the fixing portion 11 of the photovoltaic module mounting fixture. The second connecting member 15 can be used to fix the photovoltaic module mounting fixture to the external fixing body 16 through the longitudinal connection through hole. An optional structure of the second connecting member 15 can be a bolt. The bolt can pass through the longitudinal connection through hole to fix the photovoltaic module mounting fixture to the external fixing body 16.
[0041] In some optional embodiments, the base 1 of the dustproof frame extends beyond the support portion 2 in a direction away from the laminate, and a bending structure 10 is formed by protruding upward at the end of the portion that exceeds the support portion 2. The fixing portion 11 of the photovoltaic module mounting fixture abuts against the base 1 of the dustproof frame and cooperates with the bending structure 10 to form a snap-on contact, so that when the photovoltaic module is deformed by snowstorms or windstorms, a reaction force is brought about, deformation is reduced, and the risk of the laminate 4 being detached is reduced.
[0042] Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.
Claims
1. A dustproof frame, characterized in that: The dustproof frame includes a supporting portion, a filling portion and a base. The support portion is arranged above the base, and is used to support the laminate. The filling part is connected to the supporting part and is arranged in a C shape, the opening of the filling part is arranged toward the edge of the laminate, and the filling part and the laminate, and the supporting part and the laminate are fixedly connected by adhesive; The filling portion includes a top wall that at least partially extends upward beyond the laminate, and the top wall is formed with a first inclined surface that gradually rises from a side close to the laminate to a side away from the laminate, and a lower edge of the first inclined surface is not higher than the upper surface of the laminate.
2. The dustproof frame according to claim 1, characterized in that: When the laminate is in a horizontal position, the angle between the first inclined surface and the horizontal plane is 5° to 15°.
3. The dustproof frame according to claim 1, characterized in that: A groove is formed on the top surface of the support portion, and the interior of the groove is filled with adhesive.
4. The dustproof frame according to claim 3, characterized in that: The inside of the groove is provided with protrusions distributed in parallel.
5. The dustproof frame according to claim 1, characterized in that: A transverse groove is provided below the inner top surface of the filling portion, and the transverse groove is filled with adhesive.
6. A photovoltaic module installation fixture, characterized in that: The photovoltaic module mounting fixture is used to connect the dustproof frame described in any one of claims 1 to 5 to an external fixing body.
7. The photovoltaic module mounting fixture according to claim 6, characterized in that: The photovoltaic module mounting fixture includes a fixing portion and a clamping portion, wherein the fixing portion is connected to the supporting portion of the dustproof frame via a first connecting member, and the fixing portion is connected to an external fixing body via a second connecting member, and the clamping portion is formed with a second inclined surface that cooperates with and contacts the first inclined surface.
8. The photovoltaic module mounting fixture according to claim 7, characterized in that: A transverse connecting through hole is provided on the supporting portion of the dustproof frame, and the first connecting member connects the dustproof frame and the photovoltaic assembly mounting fixture through the transverse connecting through hole; The first connecting member includes a screw and a nut. The screw is transversely fixed on the fixing portion of the photovoltaic component mounting fixture. The screw passes through the transverse connecting through hole. The nut is connected to the screw by threads.
9. The photovoltaic module mounting fixture according to claim 7, characterized in that: A longitudinal connecting through hole is provided on the fixing portion of the photovoltaic assembly mounting fixture, and the second connecting member fixedly connects the photovoltaic assembly mounting fixture to the external fixing body through the longitudinal connecting through hole.
10. The photovoltaic module mounting fixture according to claim 7, characterized in that: The base of the dustproof frame extends beyond the support portion in a direction away from the laminate, and the base protrudes upward to form a bending structure, and one side of the fixing portion cooperates with the bending structure.