Dust recovery device

By designing a dust recovery device with multiple conical separation tanks and precision filter rods, the problem of unsatisfactory material recovery rate in the traditional powder collection process is solved, and an efficient, energy-saving and environmentally friendly powder recovery effect is achieved.

CN222368641UActive Publication Date: 2025-01-21BEIJING TONG REN TANG CHINESE MEDICINE CO LTD +1
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Patent Information

Application Number
CN202421089525.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-21
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the traditional drug powder collection process, the particle size of the powder is inconsistent, resulting in the unsatisfactory material collection rate of the simple filtration and recycling method, resulting in waste of resources and reduced production efficiency.

Method used

A dust recovery device is designed, including multiple conical separation tanks, purge fans, negative pressure fans, purge tanks, discharge tanks and collection tanks. It uses precision filter rods and filter rod pulse cleaning devices to pass multiple times. Separation and filtration enable efficient recovery.

Benefits of technology

Significantly improves the powder collection efficiency, increases the recovery rate of target ingredients, reduces resource waste, and achieves energy conservation, environmental protection, and low equipment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a dust recovery device which is a recovery device manufactured aiming at dust in the traditional Chinese medicine production process and comprises a first separation tank, a second separation tank, a purging fan, a negative pressure fan, a purging tank, a discharging tank and a material receiving tank, the first separation tank is provided with a feeding port, the material receiving tank is provided with a discharging port, and the second separation tank is provided with a discharging port. The first separation tank is respectively communicated with the second separation tank and the purging tank; the discharge purging tank is communicated with an air inlet pipeline of the purging fan and the material receiving tank; the second separation tank is communicated with an exhaust pipeline of the negative pressure fan, the discharge tank and the material receiving tank; the material discharging tank is communicated with the material receiving tank; and through multiple times of collection, dust can be efficiently collected, and the product yield is increased.
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Description

Technical Field

[0001] The utility model belongs to the field of recycling, and specifically relates to a dust recycling device. Background Art

[0002] In the traditional pharmaceutical powder collection process, the material is lighter in specific gravity after being crushed and the powder particle size is inconsistent. Therefore, the recovery rate is not ideal through simple filtering and recovery methods. Only particles with larger particle sizes can be recovered, resulting in waste of resources and reduced production efficiency. Therefore, it is particularly important to develop a new type of powder high recovery rate device. Utility Model Content

[0003] In order to overcome the above technical problems, the utility model provides a dust recovery device, including a first separation tank, a second separation tank, a purge fan, a negative pressure fan, a purge tank, a discharge tank, and a receiving tank, wherein the first separation tank is provided with a feed port, the receiving tank is provided with a discharge port, the first separation tank is respectively connected with the second separation tank and the purge tank; the purge tank is connected with the air intake pipe of the purge fan and the receiving tank, the second separation tank is connected with the exhaust pipe of the negative pressure fan, the discharge tank, and the receiving tank; the discharge tank is connected with the receiving tank.

[0004] Further, as in the above-mentioned dust recovery device, the communication method is pipeline communication.

[0005] Furthermore, as in the above-mentioned dust recovery device, a sterile air filter is provided between the air inlet duct of the purge tank and the purge blower.

[0006] Furthermore, as in the above-mentioned dust recovery device, wherein the first separation tank, the second separation tank, and the receiving tank are all conical separation tanks.

[0007] Furthermore, as in the above-mentioned dust recovery device, the purge tank and the discharge tank are connected to the receiving tank through a common pipeline.

[0008] Furthermore, as in the above-mentioned dust recovery device, the second separation tank and the discharge tank are provided with a filtering device and a cleaning mechanism of the filtering device.

[0009] Further, as in the above-mentioned dust recovery device, the filtering device and the cleaning mechanism of the filtering device are arranged on the top of the tank, and the filtering device is connected to the exhaust duct.

[0010] Further, in the above-mentioned dust recovery device, the filter device is a filter rod, and the cleaning mechanism is a filter rod pulse cleaning valve. The filter device is connected to the air intake pipe and the exhaust pipe, so that the filter device plays a role and promotes the filtering process.

[0011] Further, as in the above-mentioned dust recovery device, the communication is controlled by a valve.

[0012] The innovative features of this utility model:

[0013] (1) Production efficiency is greatly improved:

[0014] (2) High recovery rate of target components:

[0015] (3) No solvent is used

[0016] (4) Energy saving and environmental protection:

[0017] (5) Low equipment cost

[0018] (6) Wide application areas

[0019] It is suitable for the recovery of dust from traditional Chinese medicine, natural products, plant pesticides, health products, cosmetics, etc.

[0020] The present invention provides a high powder collection rate device, whose unique design (composed of a plurality of conical separation tanks, titanium alloy precision filter rods are installed inside the conical separation tanks, the filter rods are installed with a precision ranging from 1 micron to 20 microns according to different material requirements, and a negative pressure fan is installed at the air outlet to effectively improve the material collection rate, and a filter rod pulse back-blowing device is designed to prevent the filter rods from being easily blocked when working for a long time) can significantly improve the powder collection efficiency. By optimizing the structure and work flow, the device ensures efficient and stable collection of powder.

[0021] Beneficial effects:

[0022] A fine filter rod is added, and a device to prevent the filter rod from being blocked is added. Through the entry of material air, unit materials can be collected and extracted multiple times, ultimately improving the efficiency of material extraction and reducing material waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 - A connection diagram of an example of the utility model.

[0024] Reference numerals:

[0025] 1—feed port, 2—stainless steel pipe, 3—conical separation tank A, 4—exhaust pipe, 5—connecting pipe, 6—pneumatic butterfly valve for discharge of tank A, 7—conical separation tank B, 8—precision filter rod A, 9—filter rod mounting flange A, 10—stainless steel exhaust pipe A, 11—exhaust valve, 12—pneumatic butterfly valve for discharge of tank B, 13—cooling discharge purge tank, 14—cooling discharge tank, 15—cooling purge fan, 16—fan air inlet pipe, 17 —Sterile filter, 18—Air inlet of cooling and discharging purge tank, 19—Feeding cooling pipe, 20—Feeding valve, 21—Conical receiving tank, 22—Filter rod mounting flange B, 23—Precision filter rod B, 24—Discharging valve, 25—Stainless steel exhaust pipe B, 26—Exhaust valve, 27—Negative pressure fan, 28—Three-way interface, 29—Exhaust port, 30—Filter rod pulse cleaning valve of receiving tank, 31—Filter rod pulse cleaning valve of separation tank. DETAILED DESCRIPTION

[0026] The following experimental examples are used to further illustrate the present invention but are not limited to the present invention. All technologies realized based on the above contents of the present invention belong to the scope of the present invention.

[0027] Example 1

[0028] like Figure 1 As shown, an example of the utility model includes A conical separation tank 3 (first separation tank), B conical separation tank 7 (second separation tank), cooling discharge purge tank 13 (i.e. purge tank), cooling discharge tank 14, cooling blower 15, sterile filter 17, conical receiving tank 21, negative pressure fan 27; the A conical separation tank 1 is provided with a feed inlet 1, which is connected to the outside through a stainless steel pipe 2, and the A conical separation tank is connected to the B conical separation tank 7 through an exhaust pipe 4 and a connecting pipe 5; the top of the B conical separation tank 7 is provided with a filtering device and a separation tank filter rod pulse cleaning valve 31, including a precision filter rod A8 and a filter rod mounting flange A9, and the top is connected to the exhaust port 29 of the exhaust pipe in the negative pressure fan 27 through a stainless steel exhaust pipe A10, and the stainless steel exhaust An exhaust valve 11 is provided on the pipe A10, and is connected to the conical material receiving tank 21 through a three-way interface 28 and a stainless steel exhaust pipe B25. A filtering device and a material receiving tank filter rod pulse cleaning valve 30 are provided inside the conical material receiving tank 21, including a precision filter rod A23 and a filter rod mounting flange A22, and a discharge valve 24 is provided on the top; the cooling discharge purge tank 13 is connected to the bottom of the A conical separation tank 3, is controlled by the A tank discharge pneumatic butterfly valve 6, and is connected to the fan air inlet pipe 16 on the cooling blower 15, and a sterile filter 17 is provided in the middle, and sterile air enters the cooling discharge purge tank 13 through the cooling discharge purge tank air inlet 18, and the lower end of the cooling discharge purge tank 13 is connected to the cooling discharge tank 14 through a feeding cooling pipe 19, and is controlled by a feeding valve 20.

[0029] The upper end of the cooling discharge tank 14 is connected to the B conical separation tank 7, and is controlled by a B tank discharge pneumatic butterfly valve 12. The lower end is connected to the B conical receiving tank 21, and is connected to the feeding cooling pipeline 19 through a pipeline, and is controlled by the feeding valve 20.

[0030] The following are the functions of each component:

[0031] Feed port 1: used to introduce powder into the device;

[0032] Stainless steel pipe 2: ensure smooth transmission of powder;

[0033] A cone separation tank 3: preliminary separation of powder and gas;

[0034] Exhaust pipe 4: discharges excess gas in the device;

[0035] Connecting pipe 5: connects conical separation tank A and conical separation tank B; a number of separation tanks can be added based on the separation efficiency.

[0036] A tank discharge pneumatic butterfly valve 6: controls the discharge of A conical separation tank;

[0037] B cone separation tank 7: further separation of powder;

[0038] Precision filter rod 8: finely filter the gas;

[0039] Filter rod mounting flange 9: fix the filter rod;

[0040] Stainless steel exhaust pipe 10 and exhaust valve 11: ensure smooth exhaust of gas;

[0041] B tank discharge pneumatic butterfly valve 12: controls the discharge of B conical separation tank;

[0042] Cooling and discharging purge tank 13 and cooling and discharging tank 14: cooling the powder;

[0043] Cooling purge fan 15 and fan air inlet 16: provide wind power for the cooling system;

[0044] Sterile filter 17: ensures the exhaust gas is sterile;

[0045] Feed cooling pipeline 19 and feed valve 20: control the delivery of cooling powder;

[0046] Conical collecting tank 21: finally collects the powder;

[0047] Discharge valve 24: controls the discharge of the conical receiving tank;

[0048] Negative pressure fan 27 and exhaust port 29: provide a negative pressure environment for the device to ensure effective collection of powder;

[0049] The filter rod pulse cleaning valve 30 of the receiving tank and the filter rod pulse cleaning valve 31 of the separation tank are used to pulse clean the filter rod to ensure its filtering effect.

[0050] The usage method is: the gas containing powder particles enters the A conical separation tank 3 through the feed port 1 at one end of the stainless steel pipe 2. The powder particles in the gas are in the cyclone separator, and the airflow rotates at high speed with the dust. Due to the different weights of the dust particles, the centrifugal forces they are subjected to are also different. The heavy particles are thrown onto the wall of the separator and slide along the wall to be collected in the cooling discharge purge tank 13 connected to the A tank discharge pneumatic butterfly valve 6, and the light particles continue to rise with the rotation of the airflow through the exhaust pipe 4 connecting pipe 5 to enter the B conical separation tank 7 for further separation of the powder. The airflow rotates at high speed with the dust, and the heavy particles are thrown onto the wall of the separator and slide along the wall to be collected in the B tank discharge pneumatic butterfly valve 6. The light particles collected in the cooling discharge purge tank 14 connected to the butterfly valve 12 continue to rise with the rotation of the airflow and are blocked by the precision filter rod 8 and adsorbed on the surface of the precision filter rod 8. The excess gas is discharged from the stainless steel exhaust pipe 10 and the exhaust valve 18 on the top. At this time, the negative pressure fan 27 provides a negative pressure environment for the device through the three-way interface 28 and the exhaust valve 18. The precision filter rod 8 is installed on the filter rod mounting flange 9. The separation tank filter rod pulse cleaning valve 31 uses compressed air to pulse backblow the separation tank filter rod to make the powder fall off for effective collection. After the powder is collected in the cooling discharge purge tanks 13 and 14, it is transported to the conical receiving tank 21 through the cooling purge fan 15.

[0051] The utility model realizes multiple separation and filtration after the dust-containing air is sucked in, so as to recover the dust to the greatest extent, and finally achieves the effect of high recovery rate of dust recovery and sustainable production. A purge tank is set to continuously promote the recovery and prevent the accumulation of dust in the pipeline.

Claims

1. A dust recovery device, characterized in that: It includes a first separation tank, a second separation tank, a purge fan, a negative pressure fan, a purge tank, a discharge tank, and a receiving tank, wherein the first separation tank is provided with a feed port, the receiving tank is provided with a discharge port, the first separation tank is respectively connected with the second separation tank and the purge tank; the purge tank is connected with the air inlet pipe of the purge fan and the receiving tank, the second separation tank is connected with the exhaust pipe of the negative pressure fan, the discharge tank, and the receiving tank; the discharge tank is connected with the receiving tank.

2. The dust recovery device according to claim 1, characterized in that: The communication mode is pipeline communication.

3. The dust recovery device according to claim 1, characterized in that: A sterile air filter is provided between the air inlet duct of the purge tank and the purge blower.

4. The dust recovery device according to claim 1, characterized in that: The first separation tank, the second separation tank and the material receiving tank are all conical separation tanks.

5. The dust recovery device according to claim 1, characterized in that: The purge tank and the discharge tank are connected to the receiving tank through a common pipeline.

6. The dust recovery device according to claim 1, characterized in that: The second separation tank and the discharge tank are provided with a filtering device and a cleaning mechanism for the filtering device.

7. The dust recovery device according to claim 6, characterized in that: The filter device and the cleaning mechanism of the filter device are arranged on the top of the tank, and the filter device is connected with the exhaust pipe.

8. The dust recovery device according to claim 6, characterized in that: The filtering device is a filter rod, and the cleaning mechanism is a filter rod pulse cleaning valve.

9. The dust recovery device according to claim 1, characterized in that: The communication is controlled by a valve.