Pin bending device for light emitting diode production

By designing a pin bending device driven by a hydraulic device and a cylinder, the problem of poor production efficiency and accuracy of existing equipment is solved, and high-precision pin bending is achieved and is suitable for assembly line production of small manufacturers.

CN222370209UActive Publication Date: 2025-01-21FUJIAN LONGYE OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202420782540.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-01-21
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing light emitting diode pin bending processing equipment mainly uses manual bending machines, which leads to poor production efficiency and bending accuracy, and is not suitable for assembly line production by small manufacturers.

Method used

A pin bending device for LED production is designed, which uses a transmission rod and pressure plate driven by a hydraulic device and a cylinder. The controller controls the operation of the hydraulic device and the cylinder to achieve automatic clamping, positioning and precise bending of the pins.

Benefits of technology

It improves the production accuracy of pins, is suitable for production and processing in smaller factories, and overcomes the problems of high cost and difficult maintenance of automated assembly line equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pin bending equipment, and discloses a pin bending device for light emitting diode production, which comprises a base, a concave seat is arranged in the middle of the upper side wall of the base close to the rear side, and a plurality of pin grooves distributed in an array are arranged in the middle of the top of the concave seat. The length of the plurality of pin grooves is smaller than that of the pins, and the pin grooves are matched with each other. According to the utility model, the controller controls the movable ends of the two hydraulic devices to synchronously drive the movable seat to translate downwards, so that the plurality of positioning blocks are driven to translate downwards, and each positioning block slides and respectively extends into each pin groove corresponding to the positioning block, so that each pin is clamped and positioned through the positioning blocks; the equipment is simple in structure, is suitable for production and processing in a smaller plant, and overcomes the defects of higher cost and difficulty in maintenance of automatic production line operation equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of pin bending equipment, in particular to a pin bending device for light emitting diode production. Background Art

[0002] Pins usually refer to the external connection points of electronic components or integrated circuits, which are used to connect to circuit boards or other components. In integrated circuits, pins are usually metal feet that are inserted into solder holes on circuit boards to connect to other electronic components. The number and arrangement of pins depends on the type and function of the component. For example, the number of pins on an integrated circuit can range from a few to hundreds, while traditional components such as resistors and capacitors usually have only two pins. The numbering and arrangement of pins are usually defined by relevant standards and specifications, which helps ensure that components produced by different manufacturers can meet unified standards when connected and used. In electronic design and manufacturing, it is very important to correctly understand and use pins because it directly affects the connection and function of components. Light-emitting diodes are semiconductor devices used to emit light and need to be connected to electrical energy through pins.

[0003] However, the existing equipment has the following shortcomings: the existing LED pin bending processing equipment is usually operated by a manual bending machine. The manual bending machine is a device used for bending metal sheets, and the bending action is usually completed by an operating rod or a handle. This bending machine is usually used for small-batch production and simple bending tasks. The operation is relatively simple and suitable for some simple metal processing occasions. It requires the operator to complete the positioning and bending of the sheet through manual operation. It is usually used in metal processing workshops, repair plants and some small manufacturing industries, but it is poor in production efficiency and bending accuracy. Some automated bending machines are usually suitable for assembly line production, which is not conducive to use by small manufacturers. Therefore, those skilled in the art provide a pin bending device for light-emitting diode production to solve the above-mentioned problems. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a pin bending device for light emitting diode production.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pin bending device for light-emitting diode production, comprising a base, a concave seat is installed at the middle rear position of the upper side wall of the base, a plurality of pin grooves distributed in an array are opened at the middle position of the top of the concave seat, the length of the plurality of pin grooves is less than the length of the pin, and each of the pin grooves is matched, a hydraulic device is installed at the middle left position of the top of the concave seat and the middle right position of the top, the two hydraulic devices are distributed in mirror image, a movable seat is installed at the top of the two hydraulic devices, a plurality of positioning blocks are installed at the middle position of the bottom of the movable seat, the plurality of positioning blocks are distributed in an array, and the plurality of positioning blocks are matched with each corresponding pin groove;

[0006] Through the above technical solution, the controller controls the movable ends of the two hydraulic devices to synchronously drive the movable seat to translate downward, thereby driving a number of positioning blocks to translate downward, and each positioning block slides and extends into the interior of each corresponding pin groove, thereby clamping and positioning each pin through the positioning block.

[0007] Furthermore, a cylinder is installed at the middle front position of the top of the movable seat, and a transmission rod is connected to the movable end of the cylinder, which penetrates and is slidably connected to the middle front position of the bottom of the movable seat;

[0008] Through the above technical solution, the transmission rod is driven to move downward by the movable end of the cylinder.

[0009] Furthermore, a pressure plate is installed at the bottom of the transmission rod and located at the middle front side of the bottom of the movable seat;

[0010] Through the above technical solution, the transmission rod acts on the pressure plate, and the pressure plate bends the bent end extending forward from the pin groove.

[0011] Furthermore, the gap between the rear side wall of the pressure plate and the front side walls of the plurality of pin slots is between .mm and .mm, and the optimal solution is .mm;

[0012] Through the above technical solution, by controlling the transmission distance between the pressure plate and the pin slot, the accuracy range during batch processing of pins can be more accurately ensured.

[0013] Furthermore, a collecting groove is provided in the middle of the top of the base, close to the front side and located in the middle of the front side wall of the concave seat;

[0014] Through the above technical solution, the collecting groove is used to store the bent pin finished workpiece.

[0015] Furthermore, a collection box is penetrated and slidably connected to the middle position of the front side wall of the base, and the collection box matches the collection tank;

[0016] Through the above technical solution, the operator lifts up the bottom rear side of each pin with his fingers, thereby collecting the processed pins into the collection box in the collection trough, which is convenient for subsequent unified collection and processing and quality inspection.

[0017] Furthermore, a controller is installed at the front side of the concave seat, and the controller is electrically connected to the two hydraulic devices and the cylinder respectively;

[0018] Through the above technical solution, the operating parameters of the hydraulic device and the cylinder are controlled separately.

[0019] The utility model has the following beneficial effects:

[0020] 1. In the utility model, the movable ends of the two hydraulic devices are controlled by a controller to synchronously drive the movable seat to translate downward, thereby driving a number of positioning blocks to translate downward, and each positioning block slides and extends into the interior of each corresponding pin groove, so that each pin is clamped and positioned by the positioning block, thereby improving production accuracy. The equipment has a simple structure and is suitable for production and processing in smaller factories, overcoming the disadvantages of high cost and difficult maintenance of assembly line automatic operation equipment.

[0021] 2. In the utility model, the bent end extending forward from the pin groove is bent by a pressure plate. After bending, the pressure plate is reset under the action of the cylinder, and the operator lifts up the bottom rear side of each pin with his fingers, thereby collecting the processed pins into the collection box in the collection groove, which is convenient for subsequent unified collection and processing and quality inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a three-dimensional schematic diagram of a pin bending device for light-emitting diode production proposed by the utility model;

[0023] Figure 2 It is a partial three-dimensional schematic diagram of a pin bending device for light-emitting diode production proposed by the utility model;

[0024] Figure 3 It is a front cross-sectional schematic diagram of the movable seat;

[0025] Figure 4 for Figure 1 A magnified schematic diagram of center A.

[0026] Legend:

[0027] 1. Base; 2. Collection box; 3. Collection trough; 4. Controller; 5. Hydraulic device; 6. Movable seat; 7. Cylinder; 8. Concave seat; 9. Positioning block; 10. Press plate; 11. Telescopic rod; 12. Pin slot. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Reference Figure 1-4 The utility model provides an embodiment: it includes a base 1, a concave seat 8 is installed in the middle of the upper side wall of the base 1, and a plurality of pin grooves 12 distributed in an array are opened in the middle of the top of the concave seat 8. The length of the plurality of pin grooves 12 is less than the length of the pin, and each pin groove 12 is matched. A hydraulic device 5 is installed at the middle left position of the top of the concave seat 8 and the middle right position of the top. The two hydraulic devices 5 are distributed in mirror image opposition. A movable seat 6 is installed on the top of the two hydraulic devices 5. A plurality of positioning blocks 9 are installed at the middle position of the bottom of the movable seat 6. The plurality of positioning blocks 9 are distributed in an array, and the plurality of positioning blocks 9 are matched with each corresponding pin groove 12. The movable ends of the two hydraulic devices 5 are controlled by the controller 4 to synchronously drive the movable seat 6 to translate downward, thereby driving the plurality of positioning blocks 9 to translate downward, and each positioning block 9 slides and extends into the interior of each corresponding pin groove 12, so that each pin is clamped and positioned by the positioning block 9.

[0030] A cylinder 7 is installed at the middle front position of the top of the movable seat 6, and a transmission rod 11 is connected to the movable end of the cylinder 7, which passes through and is slidably connected to the middle front position of the bottom of the movable seat 6. The transmission rod 11 is driven downward by the movable end of the cylinder 7, and a pressure plate 10 is installed at the bottom of the transmission rod 11 and located at the middle front position of the bottom of the movable seat 6. The transmission rod 11 acts on the pressure plate 10, and the bent end extending forward from the pin groove 12 is bent by the pressure plate 10. The gap between the rear side wall of the pressure plate 10 and the front side walls of several pin grooves 12 is between 0.1mm and 0.3mm, and the optimal solution is 0.1mm. By controlling the transmission distance between the pressure plate 10 and the pin groove 12, the accuracy range of batch processing of pins can be more accurately ensured.

[0031] A collecting groove 3 is provided in the middle of the top of the base 1, close to the front side, and in the middle of the front side wall of the concave seat 8. The collecting groove 3 is used to store the bent pin finished workpieces. A collecting box 2 is penetrated and slidably connected to the middle of the front side wall of the base 1. The collecting box 2 matches the collecting groove 3. The operator lifts up the bottom rear side of each pin with his fingers, so as to collect the processed pins into the collecting box 2 in the collecting groove 3, which is convenient for subsequent unified collection and processing as well as quality inspection. A controller 4 is installed in the front side of the concave seat 8. The controller 4 is electrically connected to the two hydraulic devices 5 and the cylinder 7 respectively, and the operating parameters of the hydraulic devices 5 and the cylinder 7 are respectively controlled by the controller 4.

[0032] Working principle: The pins to be bent are placed in each pin groove 12 respectively. At this time, the controller 4 controls the active ends of the two hydraulic devices 5 to synchronously drive the active seat 6 to translate downward, thereby driving several positioning blocks 9 to translate downward. Each positioning block 9 slides and extends into the interior of each corresponding pin groove 12, so that each pin is clamped and positioned by the positioning block 9, thereby replacing manual clamping and positioning. After positioning, the transmission rod 11 is driven downward by the active end of the cylinder 7, and the transmission rod 11 acts on the pressure plate 10, and the bent end extending forward from the pin groove 12 is bent by the pressure plate 10. After bending, the pressure plate 10 is reset under the action of the cylinder 7, and the operator lifts the bottom rear side of each pin upward with his fingers, thereby collecting the processed pins into the collection box 2 in the collection groove 3, which is convenient for subsequent unified collection and processing and quality inspection.

[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pin bending device for light emitting diode production, comprising a base (1), characterized in that: A concave seat (8) is installed at the rear middle of the upper side wall of the base (1), and a plurality of pin grooves (12) distributed in an array are provided at the middle of the top of the concave seat (8), the length of the plurality of pin grooves (12) being smaller than the length of the pin, and each of the pin grooves (12) is matched; A hydraulic device (5) is installed at the middle left position and the middle right position of the top of the concave seat (8), and the two hydraulic devices (5) are arranged in mirror-image orientation; A movable seat (6) is installed on the top of the two hydraulic devices (5), and a plurality of positioning blocks (9) are installed at the middle position of the bottom of the movable seat (6). The plurality of positioning blocks (9) are distributed in an array, and the plurality of positioning blocks (9) are matched with each corresponding pin groove (12) respectively.

2. The lead bending device for light emitting diode production according to claim 1, characterized in that: A cylinder (7) is installed at the middle front side of the top of the movable seat (6); The movable end of the cylinder (7) is connected with a transmission rod (11), which penetrates and is slidably connected to the middle front position of the bottom of the movable seat (6).

3. A pin bending device for light emitting diode production according to claim 2, Features: A pressing plate (10) is installed at the bottom of the transmission rod (11) and at the middle front side of the bottom of the movable seat (6).

4. The lead bending device for light emitting diode production according to claim 3, characterized in that: The gap between the rear side wall of the pressing plate (10) and the front side walls of the plurality of pin slots (12) is between 0.1 mm and 0.3 mm.

5. The lead bending device for light emitting diode production according to claim 1, characterized in that: A collecting groove (3) is provided in the middle of the top of the base (1) close to the front side and located in the middle of the front side wall of the concave seat (8).

6. The lead bending device for light emitting diode production according to claim 1, characterized in that: A collection box (2) penetrates and is slidably connected to the middle position of the front side wall of the base (1), and the collection box (2) matches the collection trough (3).

7. The lead bending device for light emitting diode production according to claim 1, characterized in that: A controller (4) is installed at the front side of the concave seat (8), and the controller (4) is electrically connected to the two hydraulic devices (5) and the cylinder (7) respectively.