High-voltage motor welding clamping structure
By using electric push rods and smooth curved guide plates in the high-voltage motor welding clamping structure, the problem of welding slag splash contamination during the welding process is solved, the life of the fixture is extended and the efficiency of waste slag treatment is improved.
Patent Information
- Application Number
- CN202420101242.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-16
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-01-16
Smart Images

Figure CN222370729U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of welding tools, in particular to a high-voltage motor welding clamping structure. Background Art
[0002] High-voltage motor welding is a technology that connects conductors of different materials together by high-temperature melting. This technology can be applied to the manufacture and maintenance of various high-voltage motors, including autotransformer starting, liquid resistance soft starting, magnetic control soft starting, etc.
[0003] The high-voltage motor welding clamp is a device used to fix and clamp the high-voltage motor during the welding process. It can ensure that the high-voltage motor remains stable during the welding process to achieve high-quality welding results. Depending on different application scenarios and requirements, the welding clamp can take different forms and structures.
[0004] When the existing high-voltage motor welding clamping device is in use, welding is performed after the motor is clamped by the clamp. During long-term use observation, it is found that welding slag may splash onto the surface of the clamp and cause pollution during the welding process. The long-term residual welding slag may corrode the clamp material, accelerate the wear and aging of the clamp, and reduce the service life of the device.
[0005] Therefore, in order to solve the above problems, a high-voltage motor welding clamping structure is proposed. Summary of the invention
[0006] Therefore, the technical problem to be solved by the utility model is to overcome the problem in the prior art that welding slag may splash onto the surface of the fixture during welding and cause pollution.
[0007] In order to solve the above technical problems, the utility model provides a high-voltage motor welding clamping structure, including a support seat; a plurality of electric push rods are fixedly connected to the top of the support seat; a fixing rod is fixedly connected to the output end of the electric push rod; a sliding hole is opened at the end of the fixing rod; a push rod is slidably connected in the sliding hole; a clamp is fixedly connected to the end of the push rod; a plurality of guide plates are fixedly connected to the top of the clamp; the guide plate is an arc structure; before welding, the push rod is extended by starting the electric push rod, and then the clamp is moved toward the direction of the motor. After the clamp completely contacts the motor, the guide plate will also adhere to the surface of the motor; during the welding process, welding slag will fall everywhere, and because the surface of the guide plate is a smooth curved surface, it can have a certain guiding effect on the welding slag during the falling process, thereby accelerating the falling speed of the welding slag, reducing the welding slag residue on the surface of the device and the motor, and improving the convenience of waste slag treatment of the device.
[0008] In one embodiment of the utility model, the two side ends of the push rod are hinged with clamping plates; the middle two sides of the fixed rod are hinged with a first cross plate; the ends of the first cross plate are hinged with a second cross plate; the second cross plate and the clamping plate are in a hinged relationship; after the electric push rod is started to extend the push rod, the clamp will move in the direction of the motor, and during the movement of the clamp, the first cross plate will rotate and apply a force toward the push rod to the second cross plate, and the force will be dispersed to the clamping plate through the second cross plate, so that the clamping plate is subjected to the force toward the push rod; through the cooperation of the first cross plate and the second cross plate, the clamping plates can be close to each other, increasing the contact area between the device and the motor, improving the friction between the device and the motor, and enhancing the stability of the device in clamping the motor.
[0009] In one embodiment of the utility model, a pull rope is fixedly connected to the middle part of the clamp; a plurality of rubber nails are fixedly connected to the middle part of the pull rope; the end of the rubber nail close to the clamp is an arc structure; the other end of the rubber nail is a conical structure; before the clamp clamps the motor, the rubber nail will first enter the heat sink slot of the motor, because of the structure of the rubber nail itself, one end of the rubber nail will be in the heat sink slot of the motor, and the other end will contact and squeeze the clamp under the elastic action of the pull rope; through the cooperation of the pull rope and the rubber nail, the rubber nail can rub against the heat sink and the clamp of the motor, thereby increasing the contact area between the device and the motor, improving the friction between the device and the motor, and reducing the welding quality problems caused by the shaking of the motor.
[0010] In one embodiment of the utility model, the bottom of the fixed rod is fixedly connected with a lifting plate; the top of the lifting plate is fixedly connected with an oil storage bag; a plurality of first hoses are fixedly connected with the surface of the oil storage bag; the bottom of the top rod is fixedly connected with a vertical plate; first, lubricating oil is injected into the oil storage bag, and when the top rod is extended, it will drive the vertical plate to move together, and the vertical plate will squeeze the oil storage bag during the movement. The lubricating oil in the oil storage bag will be sprayed to the surface of the hinge shaft through the first hose, so as to lubricate the hinge shaft and reduce the jamming of the hinge shaft during the swinging process.
[0011] In one embodiment of the utility model, a waste pool is fixedly connected to the top of the support seat; a plurality of buffer columns are fixedly connected inside the waste pool; the top of the buffer column is a conical structure; firstly, water is injected into the waste pool, and during the welding process of the motor, welding slag will splash everywhere. Since the top of the buffer column is a conical structure, it will have a certain buffering and guiding effect on the landing of the welding slag, so that the welding slag can fall slowly and accurately into the waste pool; by setting up the waste pool, the welding slag can be collected and processed when it falls, reducing the damage of the welding slag to the support seat and improving the recycling rate of the welding slag; by setting up the buffer column, when the welding slag falls to the top of the buffer column, part of the kinetic energy of the welding slag can be absorbed, reducing the falling speed of the welding slag, and the welding slag can fall into the waste pool along the surface of the buffer column under the action of gravity, thereby improving the convenience of the device to collect and process the welding slag.
[0012] In one embodiment of the utility model, a waste pool is fixedly connected to the top of the support seat; a plurality of buffer columns are fixedly connected inside the waste pool; the top of the buffer column is a conical structure; firstly, water is injected into the waste pool, and during the welding process of the motor, welding slag will splash everywhere. Since the top of the buffer column is a conical structure, it will have a certain buffering and guiding effect on the landing of the welding slag, so that the welding slag can fall slowly and accurately into the waste pool; by setting up the waste pool, the welding slag can be collected and processed when it falls, reducing the damage of the welding slag to the support seat and improving the recycling rate of the welding slag; by setting up the buffer column, when the welding slag falls to the top of the buffer column, part of the kinetic energy of the welding slag can be absorbed, reducing the falling speed of the welding slag, and the welding slag can fall into the waste pool along the surface of the buffer column under the action of gravity, thereby improving the convenience of the device to collect and process the welding slag.
[0013] In one embodiment of the utility model, fixing holes are opened in the middle of both sides of the waste pool; a plurality of air pumps are fixedly connected to the top of the support seat; a second hose is fixedly connected to the output end of the air pump; the second hose is clearance-matched with the fixing hole; when welding the motor, welding slag will fall into the waste pool, causing the water in the waste pool to evaporate and generate a large amount of water vapor. After starting the air pump, the water vapor can be absorbed and processed through the fixed holes, and part of the smoke generated during the welding process can also be absorbed; by setting up the air pump, the water vapor generated by the welding slag and water can be processed, reducing the welding quality problems caused by water vapor during the welding process, and also realizing the collection and processing of the smoke generated during the welding process, thereby improving the convenience and environmental protection of the exhaust gas treatment of the device.
[0014] In one embodiment of the utility model, a plurality of buffer plates are fixedly connected to the middle part of the waste pool; the buffer plates are above the fixing holes; the buffer plates are of an arc structure; when the air pump collects and processes the waste gas generated by the device, part of the welding slag will fall onto the surface of the buffer plate, and the buffer plate will have a certain buffering and guiding effect on the falling of the welding slag, so that the welding slag can fall slowly and accurately into the waste pool; by providing the buffer plate, when the welding slag falls to the top of the buffer plate, part of the kinetic energy of the welding slag can be absorbed, the falling speed of the welding slag can be reduced, the ability of the device to collect and process the welding slag can be enhanced, and at the same time, the damage to the fixing hole caused by the impact of the waste slag can be reduced, which plays a certain role in ensuring the safety of the process of the air pump collecting and processing the waste gas.
[0015] In one embodiment of the utility model, the bottom of the support seat is threadedly connected with multiple screws; the bottom of the screw is fixed with a bolt head; before clamping the motor, the length of the screw in the support seat can be adjusted by screwing the bolt head, and finally the working surface of the device can be level. Through the cooperation of the bolt head and the screw, the motor can be in a horizontal state during welding, which is beneficial to improving the quality of welding and the aesthetic appearance.
[0016] The above technical solution of the utility model has the following advantages compared with the prior art:
[0017] 1. The utility model describes a high-voltage motor welding clamping structure, which starts the electric push rod to extend the push rod, and then moves the clamp toward the direction of the motor. After the clamp completely contacts the motor, the guide plate will also adhere to the surface of the motor; during the welding process, welding slag will fall everywhere, and because the surface of the guide plate is a smooth curved surface, it can have a certain guiding effect on the welding slag during the falling process, thereby accelerating the falling speed of the welding slag, reducing the welding slag residue on the surface of the device and the motor, and improving the convenience of waste slag treatment of the device.
[0018] 2. The utility model describes a high-voltage motor welding clamping structure. After the electric push rod is started to extend the push rod, the clamp will move toward the direction of the motor. During the movement of the clamp, the first cross plate will rotate and apply a force toward the push rod to the second cross plate. The force will be dispersed to the clamping plate through the second cross plate, so that the clamping plate is subjected to the force toward the push rod; through the cooperation of the first cross plate and the second cross plate, the clamping plates can be brought closer to each other, increasing the contact area between the device and the motor, improving the friction between the device and the motor, and enhancing the stability of the device clamping the motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments of the utility model in combination with the accompanying drawings.
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the matching structure of the clamp and the guide plate in the utility model;
[0022] Figure 3 This is a schematic diagram of the matching structure of the pull rope and the rubber nail in the utility model;
[0023] Figure 4 It is a schematic diagram of the coordination structure of the waste pool and the buffer column in the utility model.
[0024] Explanation of the reference numerals in the drawings in the specification: 1. Support seat; 12. Electric push rod; 13. Fixed rod; 14. Sliding hole; 15. Push rod; 16. Clamp; 17. Guide plate; 2. First horizontal plate; 22. Second horizontal plate; 23. Clamp; 3. Pull rope; 32. Rubber nail; 4. Pick plate; 42. Oil storage bag; 43. First hose; 44. Vertical plate; 5. Waste tank; 52. Buffer column; 6. Air pump; 62. Fixed hole; 63. Second hose; 7. Buffer plate; 8. Bolt head; 82. Screw. DETAILED DESCRIPTION
[0025] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0026] Reference Figure 1 and Figure 2 As shown, a high-voltage motor welding clamping structure of the utility model comprises a support seat 1; a plurality of electric push rods 12 are fixedly connected to the top of the support seat 1; a fixing rod 13 is fixedly connected to the output end of the electric push rod 12; a sliding hole 14 is opened at the end of the fixing rod 13; a push rod 15 is slidably connected in the sliding hole 14; a clamp 16 is fixedly connected to the end of the push rod 15; a plurality of guide plates 17 are fixedly connected to the top of the clamp 16; the guide plate 17 is an arc structure; before welding, the push rod 15 is extended by starting the electric push rod 12, and then the clamp 16 moves toward the direction of the motor, and after the clamp 16 completely contacts the motor, the guide plate 17 will also adhere to the surface of the motor; during the welding process, welding slag will fall everywhere, because the surface of the guide plate 17 is a smooth curved surface, which can have a certain guiding effect on the welding slag during the falling process of the welding slag, thereby accelerating the falling speed of the welding slag, reducing the welding slag residue on the surface of the device and the motor, and improving the convenience of waste slag treatment of the device.
[0027] Reference Figure 1 and Figure 2 As shown, the two side ends of the push rod 15 are hinged with clamping plates 23; the first cross plate 2 is hinged on both sides of the middle part of the fixing rod 13; the end of the first cross plate 2 is hinged with a second cross plate 22; the second cross plate 22 and the clamping plate 23 are in a hinged relationship; after starting the electric push rod 12 to extend the push rod 15, the clamp 16 will move in the direction of the motor. During the movement of the clamp 16, the first cross plate 2 will rotate and apply a force toward the push rod 15 to the second cross plate 22, and the force will be dispersed to the clamping plate 23 through the second cross plate 22, so that the clamping plate 23 is subjected to the force toward the push rod 15; through the cooperation of the first cross plate 2 and the second cross plate 22, the clamping plates 23 can be close to each other, increasing the contact area between the device and the motor, improving the friction between the device and the motor, and enhancing the stability of the device clamping the motor.
[0028] Reference Figures 1 to 3As shown, a pull rope 3 is fixedly connected to the middle of the clamp 16; a plurality of rubber nails 32 are fixedly connected to the middle of the pull rope 3; the end of the rubber nail 32 close to the clamp 16 is an arc structure; the other end of the rubber nail 32 is a conical structure; before the clamp 16 clamps the motor, the rubber nail 32 will first enter the heat sink slot of the motor. Due to the structure of the rubber nail 32 itself, one end of the rubber nail 32 will be in the heat sink slot of the motor, and the other end will contact and squeeze the clamp 16 under the elastic action of the pull rope 3; through the cooperation of the pull rope 3 and the rubber nail 32, the rubber nail 32 can rub against the heat sink of the motor and the clamp 16, thereby increasing the contact area between the device and the motor, improving the friction between the device and the motor, and reducing the welding quality problem caused by the shaking of the motor.
[0029] Reference Figure 1 and Figure 2 As shown, the bottom of the fixed rod 13 is fixedly connected to a lifting plate 4; the top of the lifting plate 4 is fixedly connected to an oil storage bag 42; a plurality of first hoses 43 are fixedly connected to the surface of the oil storage bag 42; the bottom of the push rod 15 is fixedly connected to a vertical plate 44; firstly, lubricating oil is injected into the oil storage bag 42, and when the push rod 15 is extended, it will drive the vertical plate 44 to move together, and the vertical plate 44 will squeeze the oil storage bag 42 during the movement, and the lubricating oil in the oil storage bag 42 will be sprayed to the surface of the hinge shaft through the first hose 43, so as to lubricate the hinge shaft and reduce the jamming of the hinge shaft during the swinging process.
[0030] Reference Figure 1 and Figure 4 As shown, a waste pool 5 is fixedly connected to the top of the support seat 1; a plurality of buffer columns 52 are fixedly connected inside the waste pool 5; the top of the buffer column 52 is a conical structure; first, water is injected into the waste pool 5. During the welding process of the motor, welding slag will splash everywhere. Since the top of the buffer column 52 is a conical structure, it will have a certain buffering and guiding effect on the landing of the welding slag, so that the welding slag can slowly and accurately fall into the waste pool 5; by setting up the waste pool 5, the welding slag can be collected and processed when it falls, reducing the damage of the welding slag to the support seat 1 and improving the recycling rate of the welding slag. By setting up the buffer column 52, when the welding slag falls to the top of the buffer column 52, part of the kinetic energy of the welding slag can be absorbed, reducing the falling speed of the welding slag, and the welding slag can fall along the surface of the buffer column 52 to the inside of the waste pool 5 under the action of gravity, thereby improving the convenience of the device for collecting and processing welding slag.
[0031] Reference Figure 1 and Figure 4As shown, fixing holes 62 are provided in the middle of both sides of the waste pool 5; a plurality of air pumps 6 are fixedly connected to the top of the support seat 1; a second hose 63 is fixedly connected to the output end of the air pump 6; the second hose 63 and the fixing hole 62 are clearance-matched; when welding the motor, welding slag will fall into the waste pool 5, causing the water in the waste pool 5 to evaporate and generate a large amount of water vapor. After starting the air pump 6, the water vapor can be absorbed and processed through the fixing hole 62, and part of the smoke generated during the welding process can also be absorbed; by setting the air pump 6, the water vapor generated by the welding slag and water can be processed, reducing the welding quality problems caused by water vapor during the welding process, and at the same time, the smoke generated during the welding process can be collected and processed, thereby improving the convenience and environmental protection of the exhaust gas treatment of the device.
[0032] Reference Figure 1 and Figure 4 As shown, a plurality of buffer plates 7 are fixedly connected to the middle of the waste pool 5; the buffer plates 7 are above the fixing holes 62; the buffer plates 7 are of an arc structure; when the air pump 6 collects and processes the waste gas generated by the device, part of the welding slag will fall onto the surface of the buffer plates 7, and the buffer plates 7 will have a certain buffering and guiding effect on the falling of the welding slag, so that the welding slag can fall slowly and accurately into the waste pool 5; by providing the buffer plates 7, when the welding slag falls to the top of the buffer plates 7, part of the kinetic energy of the welding slag can be absorbed, the falling speed of the welding slag can be reduced, the ability of the device to collect and process the welding slag can be enhanced, and at the same time, the damage to the fixing holes 62 caused by the impact of the waste slag can be reduced, which plays a certain role in ensuring the safety of the process of the air pump 6 collecting and processing the waste gas.
[0033] Reference Figure 1 As shown, the bottom of the support seat 1 is threadedly connected with multiple screws 82; the bottom of the screw 82 is fixedly connected with a bolt head 8; before clamping the motor, the length of the screw 82 in the support seat 1 can be adjusted by screwing the bolt head 8, and finally the working surface of the device can be level. Through the cooperation of the bolt head 8 and the screw 82, the motor can be in a horizontal state during welding, which is beneficial to improving the welding quality and appearance.
[0034] Working principle: Before welding, the push rod 12 is started to extend the push rod 15, and then the clamp 16 moves toward the direction of the motor. After the clamp 16 completely contacts the motor, the guide plate 17 will also adhere to the surface of the motor. During the welding process, welding slag will fall everywhere. Because the surface of the guide plate 17 is a smooth curved surface, it can guide the welding slag to a certain extent during the falling process of the welding slag; after the push rod 12 is started to extend the push rod 15, the clamp 16 will move toward the direction of the motor. During the movement of the clamp 16, the first cross plate 2 will rotate and apply a force to the second cross plate 22 toward the push rod 15. The force will be dispersed to the clamp plate 23 through the second cross plate 22, so that the clamp plate 23 is subjected to the force toward the push rod 15; before the clamp 16 clamps the motor, The rubber nail 32 will first enter the heat sink groove of the motor. Because of the structure of the rubber nail 32 itself, one end of the rubber nail 32 will be in the heat sink groove of the motor, and the other end will contact and squeeze the clamp 16 under the elastic action of the pull rope 3. Through the cooperation of the pull rope 3 and the rubber nail 32, the rubber nail 32 can rub against the heat sink and the clamp 16 of the motor, thereby increasing the contact area between the device and the motor; the oil storage bag 42 is injected with lubricating oil. When the push rod 15 is extended, it will drive the vertical plate 44 to move together. The vertical plate 44 will squeeze the oil storage bag 42 during the movement. The lubricating oil in the oil storage bag 42 will be sprayed onto the surface of the hinge shaft through the first hose 43 to achieve lubrication of the hinge shaft; water is injected into the waste pool 5. During the welding process of the motor, welding slag will splash everywhere. Since the top of the buffer column 52 is a conical structure, it will have a certain buffering and guiding effect on the landing of the welding slag, so that the welding slag can fall slowly and accurately to the waste pool. By setting up a waste pool 5 in the pool 5, the welding slag can be collected and processed when it falls; when the motor is welded, the welding slag will fall into the waste pool 5, causing the water in the waste pool 5 to evaporate and generate a large amount of water vapor. After starting the air pump 6, the water vapor can be absorbed and processed through the fixing hole 62, and it can also absorb part of the smoke generated during the welding process; when the air pump 6 collects and processes the exhaust gas generated by the device, part of the welding slag will fall onto the surface of the buffer plate 7, and the buffer plate 7 will have a certain buffering and guiding effect on the falling of the welding slag, so that the welding slag can fall slowly and accurately into the waste pool 5, while reducing the damage to the fixing hole 62 caused by the impact of the waste slag; before clamping the motor, the length of the screw 82 in the support seat 1 can be adjusted by screwing the bolt head 8, and finally the level of the working surface of the device can be achieved. Through the cooperation of the bolt head 8 and the screw 82, the motor can be in a horizontal state during welding.
[0035] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.
Claims
1. A high-voltage motor welding clamping structure, comprising a support seat (1), characterized in that: The top of the support seat (1) is fixedly connected to a plurality of electric push rods (12); the output end of the electric push rod (12) is fixedly connected to a fixing rod (13); a sliding hole (14) is provided at the end of the fixing rod (13); a push rod (15) is slidably connected in the sliding hole (14); a clamp (16) is fixedly connected to the end of the push rod (15); a plurality of guide plates (17) are fixedly connected to the top of the clamp (16); and the guide plates (17) are of an arc structure.
2. A high voltage motor welding clamping structure according to claim 1, characterized in that: The ends of both sides of the top rod (15) are hingedly connected to clamping plates (23); the middle sides of the fixed rod (13) are hingedly connected to first transverse plates (2); the ends of the first transverse plate (2) are hingedly connected to second transverse plates (22); the second transverse plate (22) and the clamping plates (23) are in a hinged relationship.
3. A high voltage motor welding clamping structure according to claim 2, characterized in that: A drawstring (3) is fixedly connected to the middle of the clamp (16); a plurality of rubber nails (32) are fixedly connected to the middle of the drawstring (3); the end of the rubber nail (32) close to the clamp (16) is an arc structure; and the other end of the rubber nail (32) is a conical structure.
4. A high voltage motor welding clamping structure according to claim 3, characterized in that: The bottom of the fixed rod (13) is fixedly connected to a lifting plate (4); the top of the lifting plate (4) is fixedly connected to an oil storage bag (42); a plurality of first hoses (43) are fixedly connected to the surface of the oil storage bag (42); and the bottom of the top rod (15) is fixedly connected to a vertical plate (44).
5. A high voltage motor welding clamping structure according to claim 4, characterized in that: A waste pool (5) is fixedly connected to the top of the support seat (1); a plurality of buffer columns (52) are fixedly connected inside the waste pool (5); and the top of the buffer column (52) is a conical structure.
6. A high voltage motor welding clamping structure according to claim 5, characterized in that: Fixing holes (62) are provided in the middle of both sides of the waste pool (5); a plurality of air pumps (6) are fixedly connected to the top of the support seat (1); a second hose (63) is fixedly connected to the output end of the air pump (6); and the second hose (63) is clearance-fitted with the fixing hole (62).
7. A high voltage motor welding clamping structure according to claim 6, characterized in that: A plurality of buffer plates (7) are fixedly connected to the middle of the waste pool (5); the buffer plates (7) are above the fixing holes (62); and the buffer plates (7) are of an arc structure.
8. A high voltage motor welding clamping structure according to claim 7, characterized in that: The bottom of the support seat (1) is threadedly connected to a plurality of screw rods (82); the bottom of the screw rods (82) is fixedly connected to a bolt head (8).