Mechanical clamp
By designing a mechanical fixture that includes automatic turning and automatic cleaning components, the problem of complex and inconvenient double-sided processing of workpieces in the existing technology is solved, automatic turning and efficient double-sided processing of workpieces are realized, and production efficiency and efficiency are improved. Cleanliness.
Patent Information
- Application Number
- CN202420954723.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-06
AI Technical Summary
When existing mechanical fixtures require double-sided machining of workpieces, there is a complex process of manual unclip, flip and re-clip, resulting in low production efficiency, high operating risks and inconvenient automation.
A mechanical clamp is designed, which uses multiple clamping components and a barrel structure, combined with an automatic turning component and an automatic cleaning component. The motor drives the round rod to rotate to achieve automatic turning of the workpiece, and realizes it through the vacuum hose and storage box. Clean the dust on both sides of the workpiece.
It realizes automatic turning over and double-sided processing of workpieces, improves production efficiency, reduces the workload of operators, and ensures high cleanliness of workpieces through automatic cleaning components.
Smart Images

Figure CN222371331U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical parts processing, and in particular relates to a mechanical clamp. Background Art
[0002] In the processing of mechanical parts, surface roughness has a direct and important impact on the function and performance of the workpiece. By using grinding, polishing and other precision processing techniques, the surface roughness of the workpiece can be controlled to ensure that it meets specific requirements. Different types of surface treatment methods can be selected according to the nature, needs and desired effects of the workpiece to improve the quality, performance and reliability of the workpiece. During the surface treatment process, a mechanical fixture is usually required to position the workpiece to prevent displacement during processing;
[0003] After searching, it was found that the announcement number is CN219293352U, a Chinese patent for a positioning fixture for machining mechanical parts. It is equipped with a clamping box, a clamping arm, a compression rod, a limit seat, a first clamping block, a second clamping block, a driving motor, a turntable, a fixed groove and a connecting rod. When the workpiece needs to be clamped, the driving motor inside the clamping box is started, and the turntable is driven by the driving motor to rotate, and then the connecting rod fixed by the fixed groove is driven to rotate, and the clamping arm passing through the limit seat is moved by the connecting rod, and then the first clamping block and the second clamping block are used to clamp the mechanical parts and position the mechanical parts, so that it can adapt to mechanical parts of different shapes, position the mechanical parts, and prevent displacement during processing.
[0004] However, the above device has some inconveniences when it is necessary to process the workpiece on both sides. Usually, after processing one side of the workpiece, it is necessary to manually release the clamp, then turn the workpiece over to the other side and clamp it again. This process is not only complicated and time-consuming, but also has certain risk factors. The workpiece or its processing surface may have sharp angles or special shapes, which may cause assembly difficulties and operating risks, and may even affect the safety of the working environment. Utility Model Content
[0005] The utility model aims to provide a mechanical clamp which can realize automatic turning over of a workpiece, thereby improving production efficiency and reducing the workload of an operator.
[0006] The technical solution adopted by the utility model is as follows:
[0007] A mechanical clamp comprises a plurality of clamping assemblies, a barrel is arranged on the outer side of the plurality of clamping assemblies, and a flipping assembly for flipping the clamping assemblies is installed on the barrel, the flipping assembly comprises a motor body installed on the outer side of the barrel, an annular plate is installed at the output end of the motor body and located on the inner side of the barrel, and the annular plate is rotatably connected to the barrel, the clamping assembly is fixed on the inner side of the annular plate, and an automatic cleaning assembly is also arranged on the inner side of the barrel.
[0008] The automatic cleaning component comprises a pushing component fixed to the inner bottom of the drum, a circular storage box is fixed to the output end of the pushing component, and a plurality of dust suction holes are opened on the top of the circular storage box.
[0009] The automatic cleaning component also includes a vacuum cleaner fixed to the inner bottom of the drum, a vacuum hose is installed at the output end of the vacuum cleaner, and the vacuum hose is connected to the circular storage box.
[0010] The technical effects achieved by the utility model are:
[0011] The utility model can realize automatic turning over of the workpiece, so that both sides of the workpiece can be processed, which not only improves the production efficiency but also reduces the workload of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the utility model;
[0013] Figure 2 It is a cross-sectional view of the interior of the drum in the utility model;
[0014] Figure 3 This is a schematic diagram of the separation of the upper structure of the drum in the utility model;
[0015] Figure 4 It is a schematic diagram of the flipping of the annular plate in the utility model.
[0016] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0017] 1. Round barrel; 2. Clamping assembly; 3. Ring plate; 4. Round rod; 5. Motor body; 6. Pushing assembly; 7. Round storage box; 8. Vacuum cleaner; 9. Vacuum hose; 10. Cover plate; 11. Arc-shaped sealing plate. DETAILED DESCRIPTION
[0018] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.
[0019] like Figure 1-4 As shown, a mechanical clamp includes a plurality of clamping assemblies 2, a barrel 1 is arranged outside the plurality of clamping assemblies 2, and a flip assembly for flipping the clamping assemblies 2 is installed on the barrel 1, the flip assembly includes a motor body 5 installed on the outside of the barrel 1, an annular plate 3 is installed inside the barrel 1 and near the top, and the diameter of the annular plate 3 is smaller than the diameter of the inner wall of the barrel 1, round rods 4 are fixed on both sides of the annular plate 3, and the round rods 4 are rotatably connected to the barrel 1, the output end of the motor body 5 is fixedly connected to the round rod 4, the clamping assemblies 2 are fixed to the inside of the annular plate 3, and the plurality of clamping assemblies 2 are distributed in a ring shape inside the annular plate 3;
[0020] The above-mentioned clamping assembly 2 and motor body 5 are both existing mature technologies. A positioning fixture for machining mechanical parts is disclosed in the Chinese patent with announcement number CN219293352U, wherein the clamping assembly 2 includes a clamping box, a driving motor is installed on the inner surface of the clamping box, a turntable is installed in front of the driving motor, a fixing groove is installed on the outer surface of the turntable, a connecting rod is installed in front of the fixing groove, a clamping arm is installed below the connecting rod, a limiting seat is installed on the left outer surface of the clamping arm, a first clamping block is installed on the left side of the limiting seat, and a compression rod is installed on the left side of the first clamping block.
[0021] Through the arrangement of the clamping box, the clamping arm, the compression rod, the limit seat, the first clamping block, the second clamping block, the driving motor, the turntable, the fixed groove and the connecting rod, when it is necessary to clamp the workpiece, the driving motor inside the clamping box is started, the turntable is driven by the driving motor to rotate, and then the connecting rod fixed by the fixed groove is driven to rotate, the clamping arm passing through the limit seat is moved by the connecting rod, and then the first clamping block and the second clamping block are used to clamp the mechanical parts, and the mechanical parts are positioned to prevent deviation during processing;
[0022] And the clamping box on the clamping assembly 2 is fixedly connected to the annular plate 3;
[0023] The motor body 5 is a stepper motor, which is an electric motor that can convert an electrical pulse signal into a corresponding angular displacement or linear displacement. Whenever an electrical pulse signal is received, the stepper motor will rotate a specific angle or move forward one step, and the angular displacement or linear displacement outputted by the stepper motor is proportional to the number of input pulses. In addition, the speed of the stepper motor is proportional to the pulse frequency, and it also has a self-locking characteristic.
[0024] The above is not described in detail in this embodiment;
[0025] The inner side of the drum 1 is also provided with an automatic cleaning assembly including a pushing assembly 6 fixed to the inner bottom of the drum 1, a circular storage box 7 is fixed to the output end of the pushing assembly 6, and the diameter of the circular storage box 7 is greater than the diameter of the annular plate 3;
[0026] Refer to the attached Figure 3 and attached Figure 4 A plurality of dust suction holes are provided on the top of the circular storage box 7, a dust collector 8 is fixed on the bottom of the inner side of the cylinder 1 and on one side of the pushing assembly 6, a discharge pipe is installed at the output end of the dust collector 8, and the end of the discharge pipe away from the dust collector 8 is connected to an external trash can;
[0027] See attached Figure 2 - Attachment Figure 4 A dust suction hose 9 is installed at the output end of the vacuum cleaner 8, and a discharge hole adapted for the dust suction hose 9 is opened at the bottom of the circular storage box 7. The end of the dust suction hose 9 away from the dust suction hose 9 is installed on the inner side of the discharge hole of the circular storage box 7.
[0028] According to the above structure, when the workpiece needs to be surface treated, the drum 1 is first placed in the designated working area. Then, the workpiece is clamped by the clamping assembly 2 to ensure that the workpiece is firmly fixed in the working area. Once the workpiece is clamped, the workpiece can be processed. During the processing, the vacuum cleaner 8 starts to operate, and at the same time, the vacuum hose 9 and the circular storage box 7 can effectively suck dust to reduce the dust, debris and other impurities generated during processing from adhering to the workpiece or additional equipment.
[0029] When one side of the workpiece is processed, the push assembly 6 starts to operate, causing the suction circular storage box 7 to descend to provide space for the workpiece to be turned over. At this time, the motor body 5 operates to cause the round rod 4 to rotate 180 degrees inside the barrel 1 to turn the workpiece over. Through this step, the workpiece clamped on the workpiece is automatically turned over, so that the other side of the workpiece can be processed, so that both sides can be processed.
[0030] The above automatic flipping operation process can reduce manual intervention and improve production efficiency. The flipping and double-sided processing of the workpiece does not require manual intervention, which reduces production time and labor costs.
[0031] After the other side of the workpiece is processed, the motor body 5 is operated again to reset the workpiece to its initial position. During the whole process, the vacuum hose 9 and the circular storage box 7 can be used to vacuum both sides of the workpiece to ensure that both sides of the workpiece are free of dust, debris and other impurities, thereby improving the overall cleanliness of the workpiece and helping to ensure that the workpiece is easy to accept painting, bonding and other surface treatments because there is no interference from impurities or debris. This is essential to ensure that the appearance and performance of the final product meet the required standards.
[0032] Through the above, the automatic cleaning component not only effectively removes dust, debris and other impurities generated during processing, but also ensures that both sides of the workpiece are vacuumed to meet higher cleanliness requirements;
[0033] See attached Figure 1 - Attachment Figure 3 , and a first magnetic ring is installed on the top of the barrel 1, a second magnetic ring is magnetically connected to the first magnetic ring, and a cover plate 10 is fixed on the inner side of the second magnetic ring.
[0034] According to the above structure, when the device is not in working state, the cover plate 10 can be placed on the top of the drum 1, thereby effectively protecting the internal structure of the drum 1 to prevent it from being damaged, which helps to maintain the reliability and life of the equipment.
[0035] Refer to the attached Figure 1 and attached Figure 3 In addition, a repair groove is provided on the outer side of the barrel 1 near the bottom, and an arc-shaped sealing plate 11 is installed on the inner side of the repair groove of the barrel 1, and an interference fit is provided between the arc-shaped sealing plate 11 and the repair groove;
[0036] According to the above structure, when it is necessary to maintain or replace the inner parts of the barrel 1, the arc-shaped blocking plate 11 can be pulled to release the blocking of the repair groove on the barrel 1 by the arc-shaped blocking plate 11, thereby realizing convenient maintenance or replacement of the inner parts of the barrel 1, which helps to improve the convenience of maintenance;
[0037] In summary, the utility model can realize automatic turning over of the workpiece, so that both sides of the workpiece can be processed, which not only improves the production efficiency but also reduces the workload of the operator because manual intervention in the turning process is no longer required.
[0038] In addition, the utility model has excellent environmental protection characteristics. It can efficiently remove dust, debris and other impurities generated during processing, while ensuring that both sides of the workpiece have been dusted. This can not only prevent dust, debris and other impurities from being attached to the workpiece or accessory equipment during processing, but also help to improve the cleanliness of the workpiece, ensuring that both sides of the workpiece do not contain dust, debris and other impurities, thereby improving the overall cleanliness of the workpiece, and also help to ensure that the workpiece is easy to accept painting, bonding and other surface treatments because there is no interference from impurities or debris.
[0039] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A mechanical clamp, comprising a plurality of clamping assemblies (2), characterized in that: A barrel (1) is arranged outside the plurality of clamping assemblies (2), and a flipping assembly for flipping the clamping assemblies (2) is installed on the barrel (1), the flipping assembly comprises a motor body (5) installed on the outside of the barrel (1), an annular plate (3) is installed at the output end of the motor body (5) and located on the inside of the barrel (1), and the annular plate (3) is rotatably connected to the barrel (1), the clamping assemblies (2) are fixed on the inside of the annular plate (3), and an automatic cleaning assembly is also arranged on the inside of the barrel (1).
2. A mechanical clamp according to claim 1, characterized in that: The automatic cleaning component comprises a pushing component (6) fixed to the inner bottom of the drum (1), a circular storage box (7) being fixed to the output end of the pushing component (6), and a plurality of dust suction holes being provided on the top of the circular storage box (7).
3. A mechanical clamp according to claim 2, characterized in that: The automatic cleaning assembly also includes a vacuum cleaner (8) fixed to the inner bottom of the drum (1), a vacuum hose (9) is installed at the output end of the vacuum cleaner (8), and the vacuum hose (9) is connected to the circular storage box (7).
4. A mechanical clamp according to claim 1, characterized in that: Round rods (4) are fixed on both sides of the annular plate (3); the round rods (4) are rotatably connected to the barrel (1); and the output end of the motor body (5) is fixedly connected to the round rods (4).
5. A mechanical clamp according to claim 1, characterized in that: A cover plate (10) is provided on the top of the drum (1).
6. A mechanical clamp according to claim 1, characterized in that: An arc-shaped blocking plate (11) is installed on the outer side of the barrel (1) near the bottom.
Citation Information
Patent Citations
Positioning clamp for machining of mechanical parts
CN219293352U