Slitting device for sponge production with smooth cut

By introducing an adjustable isometric slitting component and a conveyor roller height adjustment component into the sponge slitting device, the existing technology problems of fixed blade spacing and unadjustable conveyor roller height are solved, and flexible adjustment of the sponge strip width is achieved. and conveying stability, improving the stability and safety of the cutting process.

CN222371688UActive Publication Date: 2025-01-21QINGDAO SHENGQI SPONGE PROD CO LTD

Patent Information

Application Number
CN202421105459.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-21
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The blade spacing of existing sponge cutter devices is fixed and cannot be adjusted according to requirements, resulting in the width of the sponge strip cannot be changed, and the height of the conveying roller shaft is unadjustable, which can easily lead to the sponge material being blocked and the cutting is not neat.

Method used

A slitting device including an adjustable equidistant slitting component and a conveying roller height adjustment component is designed. The adjustable equidistant cutting component uses a motor to drive a bidirectional screw and a cylinder to adjust the cutter distance; the transmission roller height adjustment component adjusts the height of the transmission roller through a helical gear and the screw body.

Benefits of technology

It realizes the flexible adjustment of the sponge strip width, adapts to the transmission of sponges of different thicknesses, avoids the problems of sponge material jamming and uneven cutting, prolongs the service life of the equipment, and improves the stability and safety of the cutting process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222371688U_ABST
    Figure CN222371688U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of strip cutting in sponge production, and discloses a strip cutting device for sponge production with a smooth notch, which comprises a strip cutting device platform, an adjustable equidistant strip cutting component positioned at the top of the strip cutting device platform, and a conveying roll shaft height adjusting component positioned in the strip cutting device platform. Through the arrangement of the conveying roller shaft height adjusting assembly, the conveying requirements of sponges with different thicknesses can be met, the stability and reliability in the sponge slitting process are ensured, the situation that sponge materials are possibly clamped between roller shafts, and consequently a conveying belt is blocked is avoided, meanwhile, abrasion of the sponge materials and the roller shafts can be reduced, and the service life of equipment is prolonged; the sponge does not need to be manually pushed during strip cutting, the safety is high, meanwhile, one end of the sponge can be limited through the conveying roller shaft, and the problem that the sponge is cut irregularly due to the fact that the sponge moves and deviates during strip cutting is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of sponge production and strip cutting, in particular to a strip cutting device for sponge production with smooth incisions. Background Art

[0002] Sponge is a porous material with good water absorption. It is widely used in the automotive industry, battery industry, cosmetics industry, bra and underwear manufacturing industry, and high-end furniture manufacturing industry. The strip cutting device in sponge production is one of the key equipment in the sponge manufacturing process. It is used to cut continuous sponge materials into strips of specific width or length for further processing or use. Its working principle is to convey the sponge to be cut to the 5 strip cutting position and then cut it through the cutting mechanism.

[0003] A Chinese patent with publication number CN218195342U discloses a high-hardness polyurethane sponge slitting machine, which includes a base plate, a first support frame, a support plate, a connecting rod, a blade, a clamping mechanism and a propulsion mechanism. The first support frame is symmetrically arranged on one side of the base plate, a support plate is arranged between the tops of the first support frames, a propulsion mechanism is arranged on one side of the support plate, a connecting rod is arranged on the propulsion mechanism, three blades are evenly arranged on the connecting rod, and the blades are all matched with the support plate. A clamping mechanism is symmetrically arranged on one side of the support plate. The connecting rod is extended by the extension of the cylinder telescopic rod, thereby driving the blade to move forward. The sponge can be cut when the blade moves forward.

[0004] When the above patent is in use, the cylinder telescopic rod is extended to drive the connecting rod to move forward, thereby driving the blade to move forward. The sponge can be cut by the blade moving forward. However, the blade spacing of the slitting machine in the above patent is a fixed width, resulting in only sponge strips of fixed width being cut. The spacing between the blades cannot be directly adjusted according to user needs, and it is not convenient to change the width of the sponge strip. Therefore, a slitting device with a smooth incision for sponge production is proposed. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the shortcomings of the prior art, the utility model provides a strip cutting device for sponge production with smooth cuts, which solves the problems mentioned in the above background technology.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a strip cutting device for producing sponges with smooth cuts, comprising a strip cutting device platform, an adjustable equidistant strip cutting assembly located on the top of the strip cutting device platform, and a conveying roller shaft height adjustment assembly located inside the strip cutting device platform;

[0009] The adjustable equidistant strip cutting assembly includes a first motor, the output end of the first motor is fixedly connected to a bidirectional screw rod, the left and right sides of the bidirectional screw rod are threadedly connected to two groups of guide assembly seats, the middle part of the bidirectional screw rod is rotatably connected to a group of guide assembly seats, a cylinder is fixedly installed at the bottom of each group of guide assembly seats, and the output end of the cylinder is fixedly connected to a cutter seat.

[0010] Preferably, a cutter is mounted on the bottom of the cutter seat via bolts.

[0011] Preferably, the conveying roller height adjustment assembly includes a second fixed block, the second fixed block is fixedly installed inside the strip cutting device platform, an adjustment block is rotatably installed on one side of the second fixed block, a rotating shaft is fixedly connected to one side of the adjustment block, a second bevel gear is fixedly installed on the surface of the rotating shaft, and the top of the second bevel gear is meshed with the first bevel gear.

[0012] Preferably, a screw body is fixedly mounted above the first bevel gear, and a first fixing block is threadedly mounted on the surface of the screw body.

[0013] Preferably, a first conveying roller is rotatably mounted on the top of the first fixed block, and the other end of the first conveying roller is rotatably connected to a mounting block.

[0014] Preferably, a second motor is fixedly mounted on the other end of the mounting block, and an output end of the second motor is fixedly connected to the first conveying roller shaft.

[0015] Preferably, a through groove is provided on the surface of the strip cutting device platform, a second conveying roller is rotatably mounted inside the through groove, and a second fixing block and a mounting block are rotatably connected to the left and right sides of the second conveying roller.

[0016] (III) Beneficial effects

[0017] The utility model provides a strip cutting device for sponge production with smooth cuts, which has the following beneficial effects:

[0018] First: The height adjustment component of the conveying roller can adapt to the conveying needs of sponges of different thicknesses, ensure the stability and reliability of the sponge cutting process, and avoid the sponge material from being stuck between the rollers, causing the conveyor belt to be blocked. At the same time, it can reduce the wear of the sponge material and the roller, and extend the service life of the equipment. There is no need to manually push the sponge when cutting, which is highly safe. At the same time, the conveying roller can limit one end of the sponge to avoid the sponge moving off track when cutting, thereby causing the sponge to be cut unevenly.

[0019] Secondly, the adjustable equidistant cutting assembly is provided to improve the problem that the blade spacing of the existing cutting device is fixed width, resulting in only being able to cut sponge strips of fixed width, and the distance between the blades cannot be directly adjusted according to user needs, making it inconvenient to change the width of the sponge strip. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 2 For this utility model Figure 1 A schematic diagram of the structure with a partial enlargement at the center;

[0022] Figure 3 This is a schematic diagram of the structure of the conveying roller height adjustment assembly of the utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of the second fixing block of the utility model.

[0024] In the figure: 1. strip cutting device platform; 2. first conveying roller; 3. through slot; 4. conveying roller height adjustment assembly; 401. first fixed block; 402. second fixed block; 403. adjustment block; 404. screw body; 405. first bevel gear; 406. second bevel gear; 407. rotating shaft; 5. adjustable equidistant strip cutting assembly; 501. first motor; 502. bidirectional screw; 503. cutter seat; 504. cylinder; 505. cutter; 506. guide assembly seat; 6. second motor; 7. mounting block; 8. second conveying roller. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0028] like Figure 1-Figure 4 As shown, the utility model provides a technical solution: a slitting device for producing sponges with smooth cuts, comprising a slitting device platform 1, and an adjustable equidistant slitting assembly 5 located on the top of the slitting device platform 1 and a conveying roller height adjustment assembly 4 located inside the slitting device platform 1; a through groove 3 is opened on the surface of the slitting device platform 1, and a second conveying roller 8 is rotatably installed inside the through groove 3, and a second fixed block 402 and a mounting block 7 are rotatably connected to the left and right sides of the second conveying roller 8.

[0029] The adjustable equidistant strip cutting component 5 includes a first motor 501, the output end of the first motor 501 is fixedly connected to a bidirectional screw rod 502, the left and right sides of the bidirectional screw rod 502 are threadedly connected to two groups of guide assembly seats 506, the middle part of the bidirectional screw rod 502 is rotatably connected to a group of guide assembly seats 506, and the bottom of each group of guide assembly seats 506 is fixedly installed with a cylinder 504, the output end of the cylinder 504 is fixedly connected to a cutter seat 503, and the bottom of the cutter seat 503 is installed with a cutter 505 by bolts. By starting the first motor 501, the bidirectional screw rod 502 can be driven to rotate, and then the guide assembly seat 506, the cylinder 504 and the cutter 505 can be driven to move left and right to adjust the spacing between the cutters 505. This setting improves the problem that the blade spacing of the existing strip cutting device is a fixed width, resulting in only cutting sponge strips of a fixed width, and the spacing between the blades cannot be directly adjusted according to user needs, and it is not convenient to change the width of the sponge strip.

[0030] Specifically, the conveying roller height adjustment assembly 4 includes a second fixed block 402, which is fixedly installed inside the strip cutting device platform 1, and an adjustment block 403 is rotatably installed on one side of the second fixed block 402, and a rotating shaft 407 is fixedly connected to one side of the adjustment block 403, and a second bevel gear 406 is fixedly installed on the surface of the rotating shaft 407, and a first bevel gear 405 is meshed with the top of the second bevel gear 406, and a screw body 404 is fixedly installed above the first bevel gear 405, and a first fixed block 401 is threadedly installed on the surface of the screw body 404, and a first conveying roller 2 is rotatably installed on the top of the first fixed block 401, and the other end of the first conveying roller 2 is rotatably connected to a mounting block 7, and a second motor 6 is fixedly installed on the other end of the mounting block 7, and the output end of the second motor 6 is fixedly connected to the first conveying roller 2.

[0031] Specifically, when in use, according to the thickness of the sponge to be cut, the rotating adjustment block 403 can be driven to rotate the rotating shaft 407 and the second bevel gear 406, and then the first bevel gear 405 and the screw body 404 can be driven to rotate, so as to adjust the extension height of the first fixed block 401, and finally adjust the distance between the first conveying roller 2 and the second conveying roller 8. This setting can adapt to the conveying requirements of sponges of different thicknesses, ensure the stability and reliability of the sponge cutting process, and avoid the possibility that the sponge material may be stuck between the rollers, causing the conveyor belt to be blocked. At the same time, it can reduce the wear of the sponge material and the rollers, and extend the service life of the equipment. There is no need to manually push the sponge when cutting, and the safety is high. At the same time, the conveying roller can limit one end of the sponge to avoid the sponge moving off track when cutting, thereby causing the sponge to be cut unevenly.

[0032] The working process of the utility model is as follows: when using the slitting device for producing sponges with smooth cuts, the sponge to be cut can be placed between the first conveyor roller 2 and the second conveyor roller 8 by setting up the conveyor roller height adjustment component 4, and the first conveyor roller 2 can be driven to rotate by starting the second motor 6, thereby driving the sponge to be cut to move below the cutter 505, and then the cylinder 504 is started to drive the three groups of cutters 505 to move downward to complete the sponge cutting operation; by setting up the conveyor roller height adjustment component 4, when in use, according to the thickness of the sponge to be cut, the rotating adjustment block 403 can be driven to rotate the rotating shaft 407 and the second bevel gear 406, thereby driving the first bevel gear 405 and the screw rod body 404 to rotate, thereby adjusting the protruding height of the first fixed block 401, and finally adjusting the distance between the first conveyor roller 2 and the second conveyor roller 8. This setting can adapt to sponges of different thicknesses. The transmission requirements ensure the stability and reliability of the sponge cutting process, avoid the sponge material from being stuck between the rollers, causing the conveyor belt to be blocked, and at the same time reduce the wear of the sponge material and the rollers, extend the service life of the equipment, and do not need to manually push the sponge when cutting, which is highly safe. At the same time, the transmission roller can limit one end of the sponge to avoid the sponge moving off track during cutting, thereby causing the sponge to be cut unevenly; by setting the adjustable equidistant cutting component 5, starting the first motor 501 can drive the bidirectional screw rod 502 to rotate, and then drive the guide assembly seat 506, the cylinder 504 and the cutter 505 to move left and right, and adjust the spacing between the cutters 505. This setting improves the problem that the blade spacing of the existing cutting device is fixed width, resulting in only sponge strips of fixed width being cut, and the spacing between the blades cannot be directly adjusted according to user needs, and it is not convenient to change the width of the sponge strip.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sponge cutting device for producing sponges with smooth cuts, characterized in that: It comprises a strip cutting device platform (1), an adjustable equidistant strip cutting component (5) located on the top of the strip cutting device platform (1), and a conveying roller shaft height adjustment component (4) located inside the strip cutting device platform (1); The adjustable equidistant strip cutting assembly (5) comprises a first motor (501), the output end of the first motor (501) is fixedly connected to a bidirectional screw rod (502), the left and right sides of the bidirectional screw rod (502) are threadedly connected to two groups of guide assembly seats (506), the middle part of the bidirectional screw rod (502) is rotatably connected to a group of guide assembly seats (506), the bottom of each group of the guide assembly seats (506) is fixedly installed with a cylinder (504), and the output end of the cylinder (504) is fixedly connected to a cutter seat (503).

2. The device for cutting sponges with smooth cuts according to claim 1, characterized in that: A cutter (505) is mounted on the bottom of the cutter seat (503) via bolts.

3. The device for cutting sponges with smooth cuts according to claim 1, characterized in that: The conveying roller height adjustment assembly (4) comprises a second fixed block (402), the second fixed block (402) is fixedly installed inside the strip cutting device platform (1), an adjustment block (403) is rotatably installed on one side of the second fixed block (402), a rotating shaft (407) is fixedly connected to one side of the adjustment block (403), a second bevel gear (406) is fixedly installed on the surface of the rotating shaft (407), and the top of the second bevel gear (406) is meshed with the first bevel gear (405).

4. The device for cutting sponges with smooth cuts according to claim 3, characterized in that: A screw rod body (404) is fixedly mounted above the first bevel gear (405), and a first fixing block (401) is threadedly mounted on the surface of the screw rod body (404).

5. The strip cutting device for producing sponge with smooth cuts according to claim 4, characterized in that: A first conveying roller shaft (2) is rotatably mounted on the top of the first fixed block (401), and a mounting block (7) is rotatably connected to the other end of the first conveying roller shaft (2).

6. The device for cutting sponges with smooth cuts according to claim 5, characterized in that: A second motor (6) is fixedly mounted on the other end of the mounting block (7), and an output end of the second motor (6) is fixedly connected to the first conveying roller shaft (2).

7. The strip cutting device for producing sponge with smooth cuts according to claim 3, characterized in that: A through groove (3) is provided on the surface of the strip cutting device platform (1), a second conveying roller shaft (8) is rotatably mounted inside the through groove (3), and a second fixing block (402) and a mounting block (7) are rotatably connected to the left and right sides of the second conveying roller shaft (8).

Citation Information

Patent Citations

  • High-hardness polyurethane sponge slitting machine

    CN218195342U

Cited By

  • Slitting device for sponge production with smooth cut

    CN224310768U

  • Cutting equipment for sponge production without displacement of cutter

    CN224527301U