Yarn breakage alarm system for nylon conductive monofilament

By installing a broken wire alarm sensor before the conductive fiber enters the oil nozzle during the spinning production process, the problem that it is difficult to detect conductive fiber breakage in time is solved, and the production efficiency and finished product quality are improved.

CN222374873UActive Publication Date: 2025-01-21HAIMA CARPET CORP +1
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Patent Information

Application Number
CN202421269337.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-01-21
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

During spinning production, due to the thin conductive wire, it is easy to be not discovered in time due to broken ends, resulting in broken ends or incomplete finished yarns, which affects production efficiency and finished product quality.

Method used

Before the conductive fiber enters the oiling nozzle, a broken wire alarm sensor is installed to monitor the conductive fiber and promptly sense and alarm the breakage of the conductive fiber.

Benefits of technology

By timely sensing and alarming the breakage of conductive fibers, operators can be notified in time to deal with it, ensuring normal production, improving the quality of finished products, reducing the waste of conductive fibers, and improving labor productivity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile equipment, in particular to a yarn breakage alarm system for polyamide conductive monofilaments, which comprises a conductive filament support, a conductive fiber bobbin is arranged on the conductive filament support, and conductive fiber monofilaments are arranged on the conductive fiber bobbin. The spinning channel is arranged on one side of the conductive fiber bobbin, nylon fibers penetrate through the spinning channel, an alarm mechanism is installed on the spinning channel, and conductive fiber monofilaments penetrate through the alarm mechanism; and the oiling nozzle is arranged on one side of the spinning channel. The installation of the yarn breakage alarm sensor does not influence the normal production of spinning, but can timely sense the broken end of the conductive fiber monofilament and give an alarm to timely inform an operator to timely process the conductive fiber monofilament, so that the normal production is ensured, the quality of a finished product of a yarn formed by the conductive fiber monofilament is ensured, the broken end frequency of the conductive fiber monofilament is reduced, and the production efficiency is improved. And meanwhile, the spinnability is improved, the waste of conductive fiber monofilaments is reduced, and the labor productivity is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to a yarn break alarm system with nylon conductive monofilament added. Background Art

[0002] After a long period of production and technical improvements, the spinning production process has become relatively mature. However, in the spinning process, the conductive yarn fibers added are too thin, and the conductive yarns often break. If they are not discovered in time, they will lead to production breakage or the production of yarn cones that are not entirely conductive yarns.

[0003] The common method of adding nylon conductive yarn is to place the conductive yarn bobbin on the machine or bracket, and the conductive yarn monofilament yarn passes through the conductive hook porcelain, and then gathers together with the normal yarn at the oil nozzle position, and mixes the conductive yarn and the normal production yarn into a bundle of yarn through the pre-network and network device; in production, due to various reasons, the conductive yarn often breaks after stretching. Because the conductive yarn is very thin, it is difficult to find the conductive yarn break in time, resulting in abnormal production, increased waste yarn, and poor spinnability after the conductive yarn is piled together. Due to the large number of broken ends, the number of times the machine worker produces ends is greatly increased, and at the same time, too much waste yarn is generated, and labor productivity is reduced. Utility Model Content

[0004] The purpose of the embodiment of the utility model is to provide a yarn break alarm system with nylon conductive monofilament, by adding a yarn break alarm sensor to monitor the conductive fiber before introducing it into the oiling nozzle, so as to ensure the quality and production efficiency of the finished yarn.

[0005] The utility model is implemented as follows: a yarn break alarm system with nylon conductive monofilament added, comprising: a conductive yarn support, on which a conductive fiber bobbin is arranged, the conductive fiber bobbin can be installed or removed from the conductive yarn support, and the conductive fiber bobbin is arranged with a conductive fiber monofilament; a spinning tunnel, which is arranged on one side of the conductive fiber bobbin, the spinning tunnel is passed by nylon fiber, an alarm mechanism is installed on the spinning tunnel, the conductive fiber monofilament passes through the alarm mechanism, and the alarm mechanism is used to sense the broken end of the conductive fiber monofilament and alarm; an oiling nozzle, which is installed on one side of the spinning tunnel, and the conductive fiber monofilament and nylon fiber can be oiled through the oiling nozzle for subsequent spinning.

[0006] Preferably, the alarm mechanism includes: a broken wire sound and light alarm, which is installed on the spinning tunnel, the broken wire sound and light alarm is connected to a data cable, the end of the data cable away from the broken wire sound and light alarm is connected to a broken wire alarm sensor, the conductive fiber monofilament passes through the broken wire alarm sensor, and the broken wire alarm sensor is used to sense the broken end of the conductive fiber monofilament and transmit it to the broken wire sound and light alarm through the data cable to generate an alarm.

[0007] Beneficial effects: The installation of the broken wire alarm sensor does not affect the normal spinning production, but when the conductive fiber monofilament is broken, it can promptly sense and issue an alarm, promptly notify the operator to handle the conductive fiber monofilament in time, ensure normal production, ensure the quality of the finished product of the conductive fiber monofilament to form the yarn, reduce the number of conductive fiber monofilament breakages, and at the same time improve the spinnability, reduce the waste of conductive fiber monofilaments, and improve labor productivity. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 Schematic diagram of the yarn break alarm system with nylon conductive monofilament added.

[0009] In the attached drawings: 1-conductive wire support, 2-conductive fiber bobbin, 3-conductive fiber monofilament, 4-spinning tunnel, 5-nylon fiber, 6-alarm mechanism, 7-oiling nozzle, 61-broken wire sound and light alarm, 62-data line, 63-broken wire alarm sensor. DETAILED DESCRIPTION

[0010] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and do not limit the utility model.

[0011] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0012] See also Figure 1 The present invention provides a yarn break alarm system with nylon conductive monofilament added, and the yarn break alarm system with nylon conductive monofilament added includes:

[0013] A conductive fiber support 1 is provided with a conductive fiber bobbin 2, the conductive fiber bobbin 2 can be installed or removed from the conductive fiber support 1, and a conductive fiber monofilament 3 is provided on the conductive fiber bobbin 2; a spinning tunnel 4 is provided on one side of the conductive fiber bobbin 2, nylon fiber 5 passes through the spinning tunnel 4, an alarm mechanism 6 is installed on the spinning tunnel 4, the conductive fiber monofilament 3 passes through the alarm mechanism 6, and the alarm mechanism 6 is used to sense the broken end of the conductive fiber monofilament 3 and alarm; an oiling nozzle 7 is installed on one side of the spinning tunnel 4, and the conductive fiber monofilament 3 and the nylon fiber 5 can be oiled through the oiling nozzle 7 for subsequent spinning.

[0014] like Figure 1As shown, as a preferred embodiment of the utility model, the alarm mechanism 6 includes: a broken wire sound and light alarm 61, which is installed on the spinning tunnel 4, and the broken wire sound and light alarm 61 is connected to a data line 62, and the end of the data line 62 away from the broken wire sound and light alarm 61 is connected to a broken wire alarm sensor 63, and the conductive fiber monofilament 3 passes through the broken wire alarm sensor 63, and the broken wire alarm sensor 63 is used to sense the broken end of the conductive fiber monofilament 3 and transmit it to the broken wire sound and light alarm 61 through the data line 62 for alarm.

[0015] Driven by the textile equipment, the nylon fiber 5 moves forward through the spinning tunnel 4, and the conductive fiber monofilament 3 is gradually released from the conductive fiber bobbin 2 and passes through the broken wire alarm sensor 63. Finally, the nylon fiber 5 and the conductive fiber monofilament 3 pass through the oiling nozzle 7 for oiling, and then the subsequent spinning work can be carried out. The broken wire alarm sensor 63 can detect the broken ends of the conductive fiber monofilament 3. When the conductive fiber monofilament 3 is broken, the broken wire alarm sensor 63 can sense it in time and transmit the broken end information to the broken wire alarm sensor 63 through the data line 62. The broken wire alarm sensor 63 can alarm, so that it can be processed in time.

[0016] By allowing the conductive fiber monofilament 3 to pass through a broken wire alarm sensor 63 before entering the oiling nozzle 7, after the conductive fiber monofilament 3 is broken, the system transmits a broken wire signal to the broken wire alarm sensor 63 on the spinning tunnel 4, which serves to remind the operator's attention, but does not affect the normal operation of spinning.

[0017] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A yarn break alarm system with nylon conductive monofilament, comprising a conductive yarn support, characterized in that: The conductive fiber support is provided with a conductive fiber bobbin, the conductive fiber bobbin can be installed or removed from the conductive fiber support, and the conductive fiber bobbin is provided with a conductive fiber monofilament; A spinning tunnel is arranged on one side of the conductive fiber bobbin, nylon fibers pass through the spinning tunnel, an alarm mechanism is installed on the spinning tunnel, the conductive fiber monofilament passes through the alarm mechanism, and the alarm mechanism is used to sense the broken ends of the conductive fiber monofilament and alarm; The oiling nozzle is installed on one side of the spinning tunnel. The conductive fiber monofilament and the nylon fiber can be oiled through the oiling nozzle for subsequent spinning.

2. The yarn break alarm system with nylon conductive monofilament added according to claim 1 is characterized in that: The alarm mechanism comprises: A wire break sound and light alarm is installed on a spinning tunnel, and a data line is connected to the wire break sound and light alarm. The end of the data line away from the wire break sound and light alarm is connected to a wire break alarm sensor. The conductive fiber monofilament passes through the wire break alarm sensor, and the wire break alarm sensor is used to sense the broken end of the conductive fiber monofilament and transmit the information to the wire break sound and light alarm through the data line to generate an alarm.