Textile fabric dip dyeing equipment
By designing a textile cloth dip-dyeing equipment with a steering roller, a lifting frame and a boosting roller, the drive motor and drive shaft are used to drive the traction roller and the booster piston to achieve full contact between the textile cloth and the dip-dye solution and full mixing of the solute. It solves the problem that it is difficult to achieve uniform dip-dying of textile fabrics during the dip-dying process.
Patent Information
- Application Number
- CN202420031069.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-06
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-01-06
AI Technical Summary
It is difficult for existing textile fabric impregnation and dyeing equipment to achieve uniform impregnation and dyeing of textile fabrics during the impregnation and dyeing process, especially the precipitation of solutes at the bottom end, resulting in uneven contact between the textile fabric and the impregnation and dyeing liquid.
A textile fabric dip-dyeing equipment is designed. It adopts a chassis structure and is equipped with a steering roller, a lifting frame and a booster roller. The drive motor and drive shaft drive the traction roller and booster piston to achieve deep contact with the textile fabric and comprehensive dispersion of the dip-dye solution. Stir.
Through this equipment, the textile cloth can achieve full contact with the dip-dye solution, and the solute is effectively turned up and down and fully dissolved, ensuring uniform dip-dying of the textile cloth and solving the problem of solute precipitation affecting the uniformity of dip-dyeing.
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Figure CN222374963U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile cloth processing, in particular to a textile cloth dyeing device. Background Art
[0002] Exhaust dyeing is the most commonly used dyeing method for dyeing cotton with reactive dyes. Exhaust dyeing can be divided into three dyeing methods: one-bath one-step method, one-bath two-step method, and two-bath method. Specifically, the tied fabric is placed in the prepared dye solution and soaked for a certain period of time. After dyeing, it is rinsed with clean water, untied, and ironed.
[0003] Under existing conditions, a mechanical structure is used to replace the traditional manual operation method. For example, a textile fabric dyeing device disclosed in the announcement number CN210506793U can ensure the stable movement of the first support rod while the lifting cylinder drives the lifting rod to lift and lower. At the same time, a rotatable stirring member is provided to stir the dyeing liquid. However, the textile fabric itself has a long structure and a light and soft texture. It is very easy to wrinkle and overlap in the dyeing liquid, resulting in differences in the degree of occurrence of the dyeing liquid in various parts. The stirring member with a fixed structure can only drive the stirring blade to stir in a single direction, and it is difficult to fully contact the dyeing liquid in the dyeing equipment, especially the solute is very easy to precipitate at the bottom position, and it is difficult to achieve uniform dyeing processing of the textile fabric. Utility Model Content
[0004] The utility model aims to solve the problem in the prior art that fuel precipitation affects uniform dyeing of textile fabrics, and proposes a textile fabric dyeing device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A textile fabric dyeing device, comprising a chassis with an upper chamber and a lower chamber, a three-way pipe for connecting the upper chamber and the lower chamber is provided at the middle end of the chassis, steering rollers for pulling the textile fabric are symmetrically provided at both sides of the upper chamber, and a long guide hole is provided at the middle of the upper chamber, a driving cylinder and a lifting frame driven to rise and fall by the driving cylinder are provided on the chassis through the long guide hole, and a booster roller for pressing the textile fabric downward is provided on the lifting frame;
[0007] The chassis is provided with a driving motor and a driving shaft driven to rotate by the driving motor through the lower cavity and the upper cavity, and the chassis is provided with a driving mechanism for accelerating the movement of the dyeing liquid through the driving shaft.
[0008] Preferably, one-way valves are provided at the middle opening of the three-way pipe extending outside the chassis and the upper opening communicating with the upper chamber.
[0009] Preferably, the driving cylinder is fixedly mounted on the chassis, and the lifting frame is slidably sleeved in the guide long hole, and the boosting roller is located at a lower position between the two steering rollers.
[0010] Preferably, the driving motor is fixedly disposed in the lower cavity, and the driving shaft is rotatably installed in the lower cavity and the upper cavity.
[0011] Preferably, the driving mechanism comprises a traction roller fixedly mounted on the lower section of the driving shaft, and a booster piston movably pulled by the traction roller is slidably mounted in the lower opening of the three-way pipe connected to the lower chamber;
[0012] The driving mechanism also includes a strong spring welded in the lower end of the upper cavity, and a lifting sleeve movably mounted on the upper section of the driving shaft is welded on the strong spring, a rotating sleeve is rotatably mounted on the lifting sleeve, a tensioning plate is installed on the pin shaft at the upper end of the driving shaft, and a limiting groove is provided in the tensioning plate, a limit spring and a limit slider welded to each other are provided in the limit groove, a lifting plate corresponding to the upper end opening of the three-way pipe is connected to the pin shaft on the limit slider, and a traction connecting rod is connected to the pin shaft between the rotating sleeve and the lifting plate.
[0013] Preferably, the surface of the traction roller is provided with an obliquely arranged annular groove, and the lower end of the booster piston is fixedly connected to a lifting rod which is slidably connected to the annular groove.
[0014] Preferably, the limit spring is welded in the lower end of the limit slot, and the limit slider is slidably mounted in the limit slot.
[0015] Compared with the prior art, the utility model has the following advantages:
[0016] 1. The utility model uses a chassis to set symmetrically arranged steering rollers, and a lift frame and a pressure-boosting roller are arranged between the two steering rollers to pressurize the textile cloth into the upper cavity so as to make deep contact with the dyeing liquid in the upper cavity.
[0017] 2. The utility model sets a driving shaft driven by a driving motor in the chassis, and sets a traction roller by the driving shaft to drive the booster piston to move up and down in the three-way pipe, so as to apply unidirectional pressure to the upper chamber, promote the precipitated solute in the upper chamber to flip up and down, and fully dissolve in the solution.
[0018] 3. The utility model utilizes a driving shaft opening and closing plate and a lifting plate corresponding to the upper opening of the three-way pipe, and utilizes a strong spring to support a lifting sleeve, a rotating sleeve and a traction connecting rod for pulling the lifting plate, so that the opening and closing plate, the lifting plate and the traction connecting rod accelerate the flow of the dyeing liquid during the opening and closing movement, thereby ensuring that the textile cloth is in full contact with the uniform dyeing liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1This is a structural schematic diagram of a textile fabric dyeing device proposed by the utility model;
[0020] Figure 2 A textile fabric dyeing device proposed in the utility model;
[0021] Figure 3 This is an enlarged schematic diagram of the structure of part A of a textile fabric dyeing device proposed by the utility model.
[0022] In the figure: 1. chassis; 101. upper chamber; 102. lower chamber; 103. three-way pipe; 2. steering roller; 3. long guide hole; 4. driving cylinder; 5. lifting frame; 6. booster roller; 7. driving motor; 8. driving shaft; 9. traction roller; 10. annular groove; 11. lifting rod; 12. booster piston; 13. strong spring; 14. lifting sleeve; 15. rotating sleeve; 16. opening and closing plate; 17. limit groove; 18. limit spring; 19. limit slider; 20. traction connecting rod; 21. lifting plate. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] Reference Figure 1-Figure 3 A textile fabric dyeing device comprises a chassis 1 with an upper chamber 101 and a lower chamber 102, a three-way pipe 103 for connecting the upper chamber 101 and the lower chamber 102 is opened at the middle end of the chassis 1, and one-way valves are provided at the middle end opening of the three-way pipe 103 extending outside the chassis 1 and the upper end opening connecting the upper chamber 101, the one-way valve at the middle end opening allows the air outside the chassis 1 to enter the three-way pipe 103 in one direction when the booster piston 12 moves downward, and the one-way valve at the upper end opening allows the air in the three-way pipe 103 to enter the upper chamber 101 in one direction when the booster piston 12 moves upward.
[0025] Steering rollers 2 for pulling the textile cloth are symmetrically arranged on both sides of the upper chamber 101, and a long guide hole 3 is opened in the middle of the upper chamber 101. The chassis 1 is provided with a driving cylinder 4 and a lifting frame 5 driven by the driving cylinder 4 to lift and lower through the long guide hole 3, and a booster roller 6 for applying downward pressure to the textile cloth is arranged on the lifting frame 5. By staggering the steering rollers 2 and the booster rollers 6, the textile cloth can be located in the upper chamber 101 in an inverted Ω shape, achieving large-area contact with the dyeing liquid, and at the same time achieving tension support for the textile cloth, so that the textile cloth located in the dyeing liquid always maintains a smooth open state.
[0026] The chassis 1 is provided with a driving motor 7 and a driving shaft 8 driven to rotate by the driving motor 7 through the lower chamber 102 and the upper chamber 101, and the chassis 1 is provided with a driving mechanism for accelerating the movement of the dyeing liquid through the driving shaft 8. For details, refer to the attached manual. Figure 2 , further explained:
[0027] On the one hand, the driving mechanism includes a traction roller 9 fixedly mounted on the lower section of the driving shaft 8, an annular groove 10 is provided on the surface of the traction roller 9, and a lifting rod 11 slidably connected to the annular groove 10 is fixedly connected to the lower end of the boosting piston 12, and a boosting piston 12 movably pulled by the traction roller 9 is slidably mounted in the lower end opening of the three-way pipe 103 connected to the lower chamber 102. By arranging the boosting piston 12 that can reciprocate up and down in the three-way pipe 103, the boosting piston 12 accelerates the airflow outside the chassis 1 to enter the upper chamber 101, thereby driving the lifting plate 21 and the precipitated solute to move upward to ensure the concentration of the dye solution;
[0028] On the other hand, the driving mechanism also includes a strong spring 13 welded in the lower end of the upper cavity 101, and a lifting sleeve 14 movably mounted on the upper section of the driving shaft 8 is welded on the strong spring 13, a rotating sleeve 15 is rotatably mounted on the lifting sleeve 14, a tensioning plate 16 is installed on the pin at the upper end of the driving shaft 8, and a limit groove 17 is provided in the tensioning plate 16, a limit spring 18 and a limit slider 19 welded to each other are arranged in the limit groove 17, a lifting plate 21 corresponding to the upper end opening of the three-way pipe 103 is connected to the pin on the limit slider 19, and a traction link 20 is connected to the lifting plate 21 by a pin between the rotating sleeve 15 and the lifting plate 21. It should be noted that the tensioning plate 16, the lifting plate 21 and the traction link 20 are arranged equidistantly circumferentially in a one-to-one correspondence, and the three are synchronously adjusted in the opening and closing state during the rotation process, thereby improving the contact degree with the dyeing liquid, achieving full mixing of the solute and the solution, ensuring the concentration of the dyeing liquid, and realizing uniform dyeing processing of the textile cloth by the dyeing liquid.
[0029] Please refer to the instruction manual for details Figure 1 The driving cylinder 4 is fixedly mounted on the chassis 1, and the lifting frame 5 is slidably mounted in the guide long hole 3. The booster roller 6 is located below the two steering rollers 2 to ensure that the textile cloth is in a taut state, so that it contacts the dyeing liquid smoothly, avoiding the textile cloth from being impregnated in place or fuel clogging and accumulation.
[0030] The driving motor 7 is fixedly disposed in the lower chamber 102 , and the driving shaft 8 is rotatably installed in the lower chamber 102 and the upper chamber 101 .
[0031] The limit spring 18 is welded in the lower end of the limit groove 17, and the limit slider 19 is slidably mounted in the limit groove 17. Under the traction and support of the limit spring 18 and the strong spring 13, the opening and closing plate 16, the lifting plate 21 and the traction connecting rod 20 can perform a resettable opening and closing movement to achieve a high degree of contact with the dyeing liquid and ensure the stirring drive effect.
[0032] It should be noted that the specific model specifications of the cylinder and the motor need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be repeated.
[0033] The functional principle of the utility model can be explained through the following operation modes:
[0034] The textile fabric is fixed on the chassis 1 by two steering rollers 2 and a pressure roller 6, and the driving cylinder 4 is controlled to open, so that the lifting frame 5 moves downward in the guide slot 3, so that the pressure roller 6 applies pressure to the middle of the textile fabric, so that the textile fabric extends into the dyeing solution in the upper chamber 101;
[0035] The driving motor 7 is controlled to be turned on, and the output end of the driving motor 7 drives the driving shaft 8 to rotate, and the driving shaft 8 drives the traction roller 9 to rotate synchronously, and drives the booster piston 12 to move up and down in the three-way pipe 103 through the annular groove 10 and the lifting rod 11 to accelerate the airflow into the upper chamber 101, and drives the lifting plate 21 to move upward while driving the precipitated solute to move upward;
[0036] The driving shaft 8 drives the opening and closing plate 16 to rotate, so that the opening and closing plate 16 deflects up and down, and the lifting plate 21 drives the limit slider 19 to slide in the limit groove 17 to apply pressure to the limit spring 18. The lifting plate 21 that moves up and down drives the rotating sleeve 15 to rotate synchronously through the traction connecting rod 20, and drives the lifting sleeve 14 to move up and down;
[0037] The rotating opening and closing plates 16, the lifting plates 21 and the traction connecting rods 20 are continuously opened and closed during the rotation process to fully stir the dyeing liquid so that the dyeing liquid can be fully mixed to dye the textile fabric.
[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A textile fabric dyeing device, comprising a housing (1) having an upper chamber (101) and a lower chamber (102), characterized in that: A three-way pipe (103) for connecting the upper chamber (101) and the lower chamber (102) is provided at the middle end of the chassis (1); steering rollers (2) for pulling the textile fabric are symmetrically provided at both sides of the upper chamber (101); a long guide hole (3) is provided at the middle of the upper chamber (101); a driving cylinder (4) and a lifting frame (5) driven to rise and fall by the driving cylinder (4) are provided on the chassis (1) through the long guide hole (3); and a pressure roller (6) for applying downward pressure to the textile fabric is provided on the lifting frame (5); The chassis (1) is provided with a driving motor (7) and a driving shaft (8) driven to rotate by the driving motor (7) through the lower chamber (102) and the upper chamber (101), and the chassis (1) is provided with a driving mechanism for accelerating the movement of the dyeing liquid through the driving shaft (8).
2. A textile fabric dyeing device according to claim 1, characterized in that: One-way valves are provided at the middle opening of the three-way pipe (103) extending outside the chassis (1) and at the upper opening communicating with the upper chamber (101).
3. The textile fabric dyeing equipment according to claim 1, characterized in that: The driving cylinder (4) is fixedly mounted on the chassis (1), and the lifting frame (5) is slidably mounted in the guide long hole (3), and the boosting roller (6) is located at a lower position between the two steering rollers (2).
4. The textile fabric dyeing device according to claim 1, characterized in that: The driving motor (7) is fixedly arranged in the lower chamber (102), and the driving shaft (8) is rotatably installed in the lower chamber (102) and the upper chamber (101).
5. The textile fabric dyeing equipment according to claim 2, characterized in that: The driving mechanism comprises a traction roller (9) fixedly mounted on the lower section of the driving shaft (8), and a booster piston (12) movably pulled by the traction roller (9) is slidably mounted in the lower opening of the three-way pipe (103) connected to the lower chamber (102); The driving mechanism further comprises a strong spring (13) welded to the lower end of the upper cavity (101), and a lifting sleeve (14) movably mounted on the upper section of the driving shaft (8) is welded to the strong spring (13), a rotating sleeve (15) rotatably mounted on the lifting sleeve (14), a tensioning plate (16) is mounted on the pin shaft at the upper end of the driving shaft (8), and a limit groove (17) is provided in the tensioning plate (16), a limit spring (18) and a limit slider (19) welded to each other are arranged in the limit groove (17), a lifting plate (21) corresponding to the upper end opening of the three-way pipe (103) is connected to the pin shaft on the limit slider (19), and a traction connecting rod (20) is connected to the pin shaft between the rotating sleeve (15) and the lifting plate (21).
6. A textile fabric dyeing device according to claim 5, characterized in that: The surface of the traction roller (9) is provided with an annular groove (10) which is arranged obliquely, and the lower end of the booster piston (12) is fixedly connected with a lifting rod (11) which is slidably connected with the annular groove (10).
7. The textile fabric dyeing device according to claim 5, characterized in that: The limit spring (18) is welded inside the lower end of the limit groove (17), and the limit slider (19) is slidably mounted in the limit groove (17).
Citation Information
Patent Citations
Textile fabric dip dyeing equipment
CN210506793U