Safety maintenance device
By designing a safety maintenance device including a test shaft, an L-shaped frame, a positioning piston, a locking block, a control piston, a counting screw and a counting sensor, the problem in the existing technology that it is difficult to effectively detect the status of the transmission components of electromechanical equipment is solved, and the It achieves high applicability and safety detection and maintenance effects.
Patent Information
- Application Number
- CN202421335980.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-01-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to effectively detect the status of motors and other transmission components during the operation of electromechanical equipment, resulting in transmission deviations, reduced rotation speeds and uneven rotations, affecting working safety.
A safety maintenance device is designed, including a test shaft, an L-shaped frame, a positioning piston, a locking block, a control piston, a counting screw and a counting sensor. It achieves a highly adaptable installation function through a hydraulic system and sliding connection, and through the counting screw and sensor for speed recording and display.
It realizes flexible detection and maintenance of motors and other transmission components, avoids the problems of transmission parts breaking and speed reduction, and improves work safety and applicability.
Smart Images

Figure CN222379341U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electromechanical equipment detection, and more specifically, particularly relates to a safety maintenance device. Background Art
[0002] During the operation of electromechanical equipment, it is often necessary to use motors and other driving machines to provide power. Therefore, a group of equipment may be installed with multiple motors as power sources. Long-term operation may cause transmission deviations due to factors such as vibration, which will gradually cause the speed to decrease and the rotation to be uneven. Therefore, regular inspections are required to avoid failures of the motor's transmission parts, such as belt and chain breakage, gear deformation, etc., which affect work safety.
[0003] Based on the above, the current practical maintenance method is mainly monitored by sensors of the machine body, and the sensors only monitor the driven shaft, which is inconvenient to select and detect the motor and other transmission components. It has poor adaptability and lacks highly applicable installation functions and convenient control installation structures. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a safety maintenance device to solve the problems that the existing maintenance method proposed in the above background technology is mainly monitored by sensors of the machine body, and the sensors only monitor the driven shaft, which is inconvenient to select and detect the motor and other transmission components, has poor adaptability, lacks highly applicable installation functions, and lacks an installation structure that is easy to control.
[0005] The purpose and effect of the safety maintenance device of the utility model are achieved by the following specific technical means:
[0006] A safety maintenance device comprises a test shaft, six groups of L-shaped frames are fixedly arranged around the front end of the test shaft, positioning pistons are fixedly arranged at the turning points of the L-shaped frames, locking blocks are fixedly arranged at the telescopic ends of the positioning pistons, and the locking blocks and the L-shaped frames are slidably connected by a slide groove structure; a control piston is fixedly arranged in the middle of the rear end of the test shaft, and the control piston is connected to each group of positioning pistons by oil circuits; two assembly through grooves are opened on the outside of the test shaft, and the two assembly through grooves are parallel.
[0007] Furthermore, two groups of extension poles are integrally provided on both sides of the rear end of the test shaft, a fixing block is fixedly provided in the middle of the rear side of the two groups of extension poles, and a push bolt is provided in the middle of the fixing block through a threaded connection.
[0008] Furthermore, a sliding block is fixedly provided at the telescopic end of the control piston, and the sliding block is slidably connected to the two groups of extension rods.
[0009] Furthermore, a rotating sleeve is rotatably arranged on the outside of the test shaft to cooperate with the two sets of bearings, and the rotating sleeve wraps the two assembly through grooves; a counting sensor is fixedly arranged on the inside of the rotating sleeve.
[0010] Furthermore, a pipeline is arranged outside the rotating sleeve and connected with a rubber tube, a handle is arranged outside the rubber tube, and a reader is arranged outside the handle.
[0011] Furthermore, a through hole is opened in the middle of the assembly slot, and a counting screw is passed through the through hole and fixed with a positioning nut; a protrusion structure is integrally provided on the top of the counting screw, and the protrusion structure can contact the counting sensor during the rotation of the test shaft; the test shaft drives the counting screw to rotate, and the counting sensor is triggered by the counting screw to record the rotation speed, and the data is fed back and transmitted to the reader, and displayed through data conversion.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The locking block is set to provide a highly applicable installation function. The hydraulic oil in the control piston is input into the positioning piston, and each group of positioning pistons is stretched open. The locking block is used to press the shaft end to lock it. The test shaft can be aligned with the shaft to be tested through the reaction force to form a transmission connection. The front end of the test shaft is aligned with the shaft or rotating part to be tested. It can be installed adaptively and maintenance and inspection can be carried out on different positions.
[0014] A counting screw is set to provide a counting detection function. When the equipment is started, the shaft is driven to rotate. The shaft to be tested drives the test shaft to rotate, and then the test shaft drives the counting screw to rotate. The counting screw is used to trigger the counting sensor to record the rotation speed. The data is fed back and transmitted to the reader and displayed through data conversion. If the shaft to be tested fails, it can be maintained and replaced to avoid the breakage of the transmission parts when working again.
[0015] The handle is set to enable handheld testing. The position of the test axis can be controlled by holding the handle to ensure that the rotating sleeve does not rotate with the test axis. During this period, the rubber tube provides a shock-absorbing function to provide protection and cushioning for the hands. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the installation structure of the utility model.
[0017] Figure 2 It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 3 It is an axonometric structural schematic diagram of the utility model.
[0019] Figure 4 It is a schematic diagram of the side tilt structure of the utility model.
[0020] Figure 5 It is a schematic diagram of the combined structure of the counting screw of the utility model.
[0021] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0022] 1. Test shaft; 101. Assembly slot; 102. L-shaped frame; 103. Positioning piston; 104. Locking block; 105. Extension rod; 106. Fixing block; 107. Push bolt; 2. Control piston; 201. Sliding block; 3. Rotating sleeve; 4. Rubber tube; 5. Handle; 6. Reader; 7. Counting sensor; 8. Counting screw; 9. Positioning nut. DETAILED DESCRIPTION
[0023] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples. Example
[0024] As attached Figure 1 To Attachment Figure 5 As shown:
[0025] The utility model provides a safety maintenance device, comprising a test shaft 1, six groups of L-shaped frames 102 are fixedly arranged around the front end of the test shaft 1, positioning pistons 103 are fixedly arranged at the turning points of the L-shaped frames 102, locking blocks 104 are fixedly arranged at the telescopic ends of the positioning pistons 103, and the locking blocks 104 are slidably connected with the L-shaped frames 102 by a slide groove structure; a control piston 2 is fixedly arranged in the middle of the rear end of the test shaft 1, and the control piston 2 is connected with each group of positioning pistons 103 by an oil circuit; two assembly through grooves 101 are opened on the outside of the test shaft 1, and the two assembly through grooves 101 are parallel.
[0026] Among them, two groups of extension poles 105 are integrally arranged on both sides of the rear end of the test shaft 1, and a fixing block 106 is fixedly arranged in the middle of the rear side of the two groups of extension poles 105. A push bolt 107 is arranged in the middle of the fixing block 106 through a threaded connection.
[0027] A sliding block 201 is fixedly provided at the telescopic end of the control piston 2 , and the sliding block 201 is slidably connected to the two groups of extension rods 105 .
[0028] The outside of the test shaft 1 is rotatably provided with a rotating sleeve 3 in cooperation with two sets of bearings, and the rotating sleeve 3 covers two assembly through grooves 101 ; the inside of the rotating sleeve 3 is fixedly provided with a counting sensor 7 .
[0029] The rotating sleeve 3 is provided with a pipe on the outside thereof connected with a rubber tube 4 , the rubber tube 4 is externally connected with a handle 5 , and the handle 5 is externally connected with a reader 6 .
[0030] A through hole is provided in the middle of the assembly slot 101 , and the counting screw 8 is passed through the through hole and fixed with a positioning nut 9 ; a bump structure is integrally provided on the top of the counting screw 8 , and the bump structure can contact the counting sensor 7 during the rotation of the test shaft 1 .
[0031] like Figure 1-5 As shown, align the front end of the test shaft 1 with the shaft or rotating part to be tested, then place the locking block 104 outside the shaft end, then turn the push bolt 107 to push the sliding block 201, press the control piston 2, input the hydraulic oil in the control piston 2 into the positioning piston 103, open each group of positioning pistons 103, press the shaft end with the locking block 104 to lock, align the test shaft 1 with the shaft to be tested by the reaction force, and form a transmission connection;
[0032] Then start the equipment to drive the shaft to rotate, the shaft to be tested drives the test shaft 1 to rotate, and then the test shaft 1 drives the counting screw 8 to rotate, and the counting sensor 7 is triggered by the counting screw 8 to record the rotation speed. The data is fed back and transmitted to the reader 6 and displayed through data conversion; the position of the test shaft 1 can be controlled by holding the handle 5 to ensure that the rotating sleeve 3 will not rotate with the test shaft 1. During this period, the rubber tube 4 provides a shock-absorbing function to provide protection and buffering for the hands. Example
[0033] On the basis of Example 1, the medium inside the control piston 2 and the positioning piston 103 is not limited to hydraulic oil, and air can be directly used instead. Here, the variable capacity of the control piston 2 exceeds the sum of the variable capacities of each group of positioning pistons 103, ensuring that the positioning piston 103 can reach the maximum extension degree; by pulling open the sliding block 201, the control piston 2 can be reset, the positioning piston 103 can be transported, and the locking blocks 104 can be separated.
[0034] The specific usage and function of this embodiment are as follows:
[0035] In the utility model, when in use, the front end of the test shaft 1 is aligned with the shaft or rotating part to be tested, and then the locking block 104 is placed outside the shaft end, and then the push bolt 107 is turned to push the sliding block 201, and the control piston 2 is pressed, and the hydraulic oil in the control piston 2 is input into the positioning piston 103, and each group of positioning pistons 103 is spread open, and the locking block 104 is used to press the shaft end to lock, and the test shaft 1 is aligned with the shaft to be tested through the reaction force, and a transmission connection is formed;
[0036] Then, the device is started to drive the shaft to rotate, and the shaft to be tested drives the test shaft 1 to rotate, and then the test shaft 1 drives the counting screw 8 to rotate, and the counting screw 8 triggers the counting sensor 7 to record the rotation speed, and the data is fed back and transmitted to the reader 6, and displayed through data conversion;
[0037] The position of the test shaft 1 can be controlled by holding the handle 5 to ensure that the rotating sleeve 3 does not rotate with the test shaft 1. During this period, the rubber tube 4 provides a shock-absorbing function to protect and cushion the hands.
Claims
1. A safety maintenance device, characterized in that: include: A test shaft (1), six groups of L-shaped frames (102) are fixedly arranged around the front end of the test shaft (1), positioning pistons (103) are fixedly arranged at the turning points of the L-shaped frames (102), locking blocks (104) are fixedly arranged at the telescopic ends of the positioning pistons (103), and the locking blocks (104) and the L-shaped frames (102) are slidably connected by a slide groove structure; a control piston (2) is fixedly arranged in the middle of the rear end of the test shaft (1), and the control piston (2) and each group of positioning pistons (103) are connected by an oil path; and two assembly through grooves (101) are opened on the outside of the test shaft (1), and the two assembly through grooves (101) are parallel.
2. A safety maintenance device as claimed in claim 1, characterized in that: Two groups of extension poles (105) are integrally arranged on both sides of the rear end of the test shaft (1), a fixing block (106) is fixedly arranged in the middle of the rear side of the two groups of extension poles (105), and a push bolt (107) is arranged in the middle of the fixing block (106) through a threaded connection.
3. A safety maintenance device as claimed in claim 2, characterized in that: A sliding block (201) is fixedly provided at the telescopic end of the control piston (2), and the sliding block (201) is slidably connected to the two groups of extension vertical rods (105).
4. A safety maintenance device as claimed in claim 1, characterized in that: The outside of the test shaft (1) is rotatably provided with a rotating sleeve (3) in cooperation with two sets of bearings, and the rotating sleeve (3) covers two assembly through grooves (101); a counting sensor (7) is fixedly provided inside the rotating sleeve (3).
5. A safety maintenance device as claimed in claim 4, characterized in that: The rotating sleeve (3) is provided with a pipe on the outside thereof connected to a rubber tube (4), the rubber tube (4) is provided with a handle (5) on the outside thereof, and the handle (5) is provided with a reader (6) on the outside thereof.
6. A safety maintenance device as claimed in claim 4, characterized in that: A through hole is provided in the middle of the assembly through slot (101), and a counting screw (8) is passed through the through hole and fixedly provided with a positioning nut (9); a convex block structure is integrally provided at the top of the counting screw (8), and the convex block structure can contact the counting sensor (7) during the rotation of the test shaft (1).