Automatic production equipment

By designing automated production equipment and using guide roller groups, stands, motors, material belts, die bodies, tensioning components and limiting mechanisms, the problem of manual loading and unloading of materials in the sheet metal stamping process has been solved, and materials have been realized. Automatic placement and processing of belts improves production efficiency and reduces labor intensity.

CN222385718UActive Publication Date: 2025-01-24ZHEJIANG YONGTIAN CAR PEIJIAN CO LTD
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Patent Information

Application Number
CN202421073008.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-24
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

In the production process of sheet metal stamping process, the discharge and material extraction process mainly relies on labor, resulting in increased labor intensity and inefficiency.

Method used

A automated production equipment is designed, including the guidance roller group, standing frame, motor, material belt, mold, tension component, and limited positioning mechanism. Processing.

Benefits of technology

The automated placement and processing of the material band is realized, artificial intervention is reduced, labor intensity is reduced, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of production equipment, and discloses automatic production equipment which comprises a first bottom plate, a guide roller set and a vertical frame are installed on the first bottom plate, a motor is installed on one side of the first bottom plate and connected with the vertical frame through a belt, a second bottom plate is arranged on one side of the first bottom plate and connected with a top plate through a lifting rod, and the lifting rod is connected with the top plate. The second bottom plate and the top plate are each provided with a die body, the vertical frame is sleeved with a material belt, and one end of the material belt sequentially passes through the guide roller set and the two die bodies. The lifting motor is shortened so that a material belt can be conveniently placed on the surface of the supporting block, and the material belt passing through the supporting block is limited by adjusting the distance between the two limiting blocks, so that the surfaces of the limiting blocks are tightly attached to the surface of the fixing block, the passing material belt is limited, the material belt passes through the two die bodies, and the material belt can be conveniently placed on the surface of the supporting block. The die body located on the upper side moves downwards to be matched with the die body to achieve impact through shrinkage of the lifting rod, and machining of the material belt is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of production equipment, in particular to automated production equipment. Background Art

[0002] As a manufacturing powerhouse, sheet metal stamping is widely used in various fields of the national economy, such as machinery, electrical appliances, and light industry. Sheet metal stamping is an important part of transmission machinery processing, and it has irreplaceable advantages such as stable quality, low cost, and easy stamping operation. In the production process of sheet metal stamping, stamping presses are one of the most commonly used equipment, and stamping presses are mainly used to complete the stamping and forming of sheet metal parts. This production process is generally done by manually taking sheet metal parts and putting them into stamping presses. This method can accurately place sheet metal parts in stamping molds, but the material placement and material collection processes are mostly manually involved, which greatly increases the labor intensity of manual labor. Utility Model Content

[0003] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0004] The utility model is an automated production equipment, comprising a first bottom plate, a guide roller group and a stand are installed on the first bottom plate, a motor is installed on one side of the first bottom plate, the motor is connected to the stand through a belt, a second bottom plate is provided on one side of the first bottom plate, the second bottom plate is connected to the top plate through a lifting rod, mold bodies are installed on the second bottom plate and the top plate, a material belt is sleeved on the stand, and one end of the material belt passes through the guide roller group and between the two mold bodies in sequence;

[0005] During the installation of the material belt, the lifting motor is shortened to facilitate the placement of the material belt on the surface of the support block. By adjusting the distance between the two limit blocks, the material belt passing through the support block is limited. After the material belt is placed, the lifting motor is reset to achieve the upward movement of the support block, so that the surface of the limit block is closely attached to the surface of the fixed block, completing the limitation of the passing material belt;

[0006] The material strip passes through the two molds, and the upper mold body moves downward by contracting the lifting rod to cooperate with the mold body to achieve impact, thus completing the processing of the material strip.

[0007] Furthermore, a first slot is provided in the middle of the first base plate, a tensioning assembly is installed on the bottom surface of the first base plate, a limiting mechanism is installed on the upper side surface of the first base plate, the material belt passes through the tensioning assembly and the limiting mechanism in sequence, and the material belt passes through the first slot and is connected to the tensioning assembly.

[0008] Further, the tensioning assembly includes a guide rod, two of which are provided, and the two guide rods are respectively located on both sides of the first slot, the two guide rods are sleeved with a first sliding rod, the guide rods are sleeved with a spring, and the spring is located above the first sliding rod, and the material strip passes through the surface of the first sliding rod;

[0009] The rolled material belt is sleeved on the rotating shaft, and one end of the material belt passes through the guide roller group, the tensioning assembly, the limit mechanism and the mold body in sequence, and the material belt is tightened by the installed tensioning assembly.

[0010] Further, the limiting mechanism includes a fixed block, the fixed block is Z-shaped, the fixed block is fixed on the upper surface of the first bottom plate, a second sliding rod is slidably mounted on the first bottom plate, a support block is mounted on the top of the second sliding rod 702, two limiting blocks are mounted on the support block, the support block is located above the first bottom plate, a lifting motor is mounted on the bottom end of the fixed block, and the telescopic end of the lifting motor is connected to the support block;

[0011] During the installation of the material strip, the lifting motor is shortened to facilitate the placement of the material strip on the surface of the support block. By adjusting the distance between the two limit blocks, the material strip passing through the support block is limited. After the material strip is placed, the lifting motor is reset to achieve the upward movement of the support block, so that the surface of the limit block is closely attached to the surface of the fixed block, completing the limitation of the passing material strip.

[0012] Further, a second slot is provided on one side of the first bottom plate, a motor is fixedly installed on the lower side of the first bottom plate, the stand comprises a first vertical plate and a second vertical plate, the first vertical plate and the second vertical plate are fixedly installed on the first bottom plate, a rotating shaft is installed on the top of the two first vertical plates and the second vertical plate, a belt is connected to the end of the rotating shaft, and the belt passes through the second slot and is connected to the output end of the motor;

[0013] Two bearings are installed at one end of the rotating shaft, and the two bearings are respectively installed in the mounting holes at the top of the first vertical plate and the mounting holes at the top of the second vertical plate. A pulley is installed on the rotating shaft, and the pulley is located between the first vertical plate and the second vertical plate. A belt is sleeved on the pulley, and the other end of the belt passes through the second slot hole and is connected to the output end of the motor.

[0014] Furthermore, support legs are installed on the bottom surfaces of the first bottom plate and the second bottom plate.

[0015] The utility model has the following beneficial effects:

[0016] The lifting motor of the utility model is shortened to facilitate placing the material strip on the surface of the support block, and the material strip passing through the support block is limited by adjusting the distance between the two limit blocks. After the material strip is placed, the lifting motor is reset, so that the support block moves upward, so that the surface of the limit block is closely attached to the surface of the fixed block, and the passing material strip is limited. The material strip passes through two mold bodies, and the mold body on the upper side moves downward by contracting the lifting rod, and the impact is achieved by cooperating with the mold body to complete the processing of the material strip.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the stand and installation structure of the utility model;

[0021] Figure 3 This is a bottom view schematic diagram of the stand and installation structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the limiting mechanism of the utility model;

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] In the figure: 1. first bottom plate; 101. first slot hole; 102. second slot hole; 2. guide roller group; 3. tensioning assembly; 301. guide rod; 302. first sliding rod; 303. spring; 4. stand; 401. first vertical plate; 402. second vertical plate; 403. rotating shaft; 5. motor; 6. belt; 7. limiting mechanism; 701. fixing block; 702. second sliding rod; 703. supporting block; 704. limiting block; 705. lifting motor; 8. second bottom plate; 9. top plate; 10. lifting rod; 11. material belt; 12. mold body. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4 As shown, the utility model is an automated production equipment, including a first bottom plate 1, a guide roller group 2 and a stand 4 are installed on the first bottom plate 1, a motor 5 is installed on one side of the first bottom plate 1, the motor 5 is connected to the stand 4 through a belt 6, a second bottom plate 8 is provided on one side of the first bottom plate 1, the second bottom plate 8 is connected to the top plate 9 through a lifting rod 10, a mold body 12 is installed on the second bottom plate 8 and the top plate 9, a material belt 11 is sleeved on the stand 4, and one end of the material belt 11 passes through the guide roller group 2 and the two mold bodies 12 in sequence;

[0027] During the installation of the material strip 11, the lifting motor 705 is shortened to facilitate the placement of the material strip 11 on the surface of the support block 703. By adjusting the spacing between the two limit blocks 704, the material strip 11 passing through the support block 703 is limited. After the material strip 11 is placed, the lifting motor 705 is reset, so that the support block 703 moves upward, so that the surface of the limit block 704 is closely attached to the surface of the fixed block 701, and the passing material strip 11 is limited.

[0028] The material strip 11 passes through the two mold bodies 12 , and the lifting rod 10 is retracted to enable the mold body 12 located on the upper side to move downward and cooperate with the mold body 12 to achieve impact, thereby completing the processing of the material strip 11 .

[0029] A first slot hole 101 is opened in the middle of the first base plate 1, a tensioning assembly 3 is installed on the bottom surface of the first base plate 1, and a limiting mechanism 7 is installed on the upper side surface of the first base plate 1. The material belt 11 passes through the tensioning assembly 3 and the limiting mechanism 7 in sequence, and the material belt 11 passes through the first slot hole 101 and is connected to the tensioning assembly 3.

[0030] The tensioning assembly 3 includes a guide rod 301, two guide rods 301 are provided, and the two guide rods 301 are respectively located on both sides of the first slot 101, and the first sliding rods 302 are sleeved on the two guide rods 301, and the spring 303 is sleeved on the guide rod 301, and the spring 303 is located above the first sliding rod 302, and the material belt 11 passes through the surface of the first sliding rod 302;

[0031] The rolled material strip 11 is sleeved on the rotating shaft 403 , and one end of the material strip 11 passes through the guide roller set 2 , the tensioning assembly 3 , the limit mechanism 7 and the mold body 12 in sequence, and the material strip 11 is tightened by the installed tensioning assembly 3 .

[0032] The limiting mechanism 7 includes a fixed block 701, which is Z-shaped and fixed to the upper surface of the first bottom plate 1. A second sliding rod 702 is slidably mounted on the first bottom plate 1. A support block 703 is mounted on the top of the second sliding rod 702. Two limiting blocks 704 are mounted on the support block 703. The support block 703 is located above the first bottom plate 1. A lifting motor 705 is mounted on the bottom end of the fixed block 701. The telescopic end of the lifting motor 705 is connected to the support block 703.

[0033] During the installation of the material strip 11, the lifting motor 705 is shortened to facilitate the placement of the material strip 11 on the surface of the support block 703. The material strip 11 passing through the support block 703 is limited by adjusting the distance between the two limit blocks 704. After the material strip 11 is placed, the lifting motor 705 is reset, thereby achieving the upward movement of the support block 703, so that the surface of the limit block 704 is closely attached to the surface of the fixed block 701, completing the limitation of the passing material strip 11.

[0034] A second slot hole 102 is provided on one side of the first bottom plate 1, a motor 5 is fixedly installed on the lower side of the first bottom plate 1, the stand 4 includes a first vertical plate 401 and a second vertical plate 402, the first vertical plate 401 and the second vertical plate 402 are fixedly installed on the first bottom plate 1, a rotating shaft 403 is installed on the top of the two first vertical plates 401 and the second vertical plate 402, the end of the rotating shaft 403 is connected to a belt 6, and the belt 6 passes through the second slot hole 102 and is connected to the output end of the motor 5;

[0035] Two bearings are installed at one end of the rotating shaft 403, and the two bearings are respectively installed in the mounting holes at the top of the first vertical plate 401 and the mounting holes at the top of the second vertical plate 402. A pulley is installed on the rotating shaft 403, and the pulley is located between the first vertical plate 401 and the second vertical plate 402. A belt 6 is sleeved on the pulley, and the other end of the belt 6 passes through the second slot 102 and is connected to the output end of the motor 5.

[0036] Support legs are installed on the bottom surfaces of the first bottom plate 1 and the second bottom plate 8 .

[0037] Two bearings are installed at one end of the rotating shaft 403, and the two bearings are respectively mounted in the mounting hole at the top of the first vertical plate 401 and the mounting hole at the top of the second vertical plate 402. A pulley is installed on the rotating shaft 403, and the pulley is located between the first vertical plate 401 and the second vertical plate 402. A belt 6 is sleeved on the pulley, and the other end of the belt 6 passes through the second slot 102 and is connected to the output end of the motor 5;

[0038] The rolled material strip 11 is sleeved on the rotating shaft 403, and one end of the material strip 11 passes through the guide roller group 2, the tensioning assembly 3, the limit mechanism 7 and the mold body 12 in sequence, and the material strip 11 is tightened by the installed tensioning assembly 3;

[0039] During the installation of the material strip 11, the lifting motor 705 is shortened to facilitate the placement of the material strip 11 on the surface of the support block 703. By adjusting the spacing between the two limit blocks 704, the material strip 11 passing through the support block 703 is limited. After the material strip 11 is placed, the lifting motor 705 is reset, so that the support block 703 moves upward, so that the surface of the limit block 704 is closely attached to the surface of the fixed block 701, and the passing material strip 11 is limited.

[0040] The material strip 11 passes through the two mold bodies 12 , and the lifting rod 10 is retracted to enable the mold body 12 located on the upper side to move downward and cooperate with the mold body 12 to achieve impact, thereby completing the processing of the material strip 11 .

[0041] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automated production device, comprising a first base plate (1), characterized in that: A guide roller group (2) and a stand (4) are installed on the first bottom plate (1); a motor (5) is installed on one side of the first bottom plate (1); the motor (5) is connected to the stand (4) via a belt (6); A second bottom plate (8) is provided on one side of the first bottom plate (1), and the second bottom plate (8) is connected to the top plate (9) via a lifting rod (10); A mold body (12) is installed on both the second bottom plate (8) and the top plate (9); A material belt (11) is sleeved on the stand (4), and one end of the material belt (11) passes through the guide roller group (2) and between the two mold bodies (12) in sequence.

2. The automated production equipment according to claim 1, characterized in that: A first slot hole (101) is provided in the middle of the first bottom plate (1), and a tensioning assembly (3) is installed on the bottom surface of the first bottom plate (1); A limiting mechanism (7) is installed on the upper side of the first bottom plate (1); The material belt (11) passes through the tensioning assembly (3) and the limiting mechanism (7) in sequence, and the material belt (11) passes through the first slot hole (101) and is connected to the tensioning assembly (3).

3. The automated production equipment according to claim 2, characterized in that: The tensioning assembly (3) comprises a guide rod (301), wherein two guide rods (301) are provided, and the two guide rods (301) are respectively located on both sides of the first slot hole (101), and the first sliding rod (302) is sleeved on the two guide rods (301), and a spring (303) is sleeved on the guide rod (301), and the spring (303) is located above the first sliding rod (302); The material strip (11) passes over the surface of the first sliding rod (302).

4. The automated production equipment according to claim 2, characterized in that: The limiting mechanism (7) comprises a fixing block (701), the fixing block (701) is Z-shaped, and the fixing block (701) is fixed on the upper surface of the first bottom plate (1); A second sliding rod (702) is slidably mounted on the first bottom plate (1), a supporting block (703) is mounted on the top end of the second sliding rod (702), and two limiting blocks (704) are mounted on the supporting block (703); The support block (703) is located above the first bottom plate (1); A lifting motor (705) is installed at the bottom end of the fixed block (701), and the telescopic end of the lifting motor (705) is connected to the supporting block (703).

5. The automated production equipment according to claim 1, characterized in that: A second slot (102) is provided on one side of the first bottom plate (1); A motor (5) is fixedly mounted on the lower side of the first bottom plate (1); The stand (4) comprises a first stand plate (401) and a second stand plate (402), wherein the first stand plate (401) and the second stand plate (402) are fixedly mounted on the first bottom plate (1), and a rotating shaft (403) is mounted on the top ends of the two first stand plates (401) and the second stand plates (402); The end of the rotating shaft (403) is connected to a belt (6), and the belt (6) passes through the second slot hole (102) and is connected to the output end of the motor (5).

6. The automated production equipment according to claim 1, characterized in that: Support legs are installed on the bottom surfaces of the first bottom plate (1) and the second bottom plate (8).