Electromechanical integrated polishing machine
By integrated vacuum components and clamp components in the polishing machine, the problem of dust during polishing process of traditional polishing machines has been solved, and the environment of the environment is cleaned and the staff of the staff is achieved. adjust.
Patent Information
- Application Number
- CN202420977274.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Traditional polishing machines are prone to dust during the polishing process, resulting in environmental pollution and staff health risks.
A mechatronic polishing machine is designed, which includes a dust suction component and a clamping component. The dust collection component creates negative pressure through the fan, sucking the dust in the polishing chamber into the dust collection bag, and the dust-proof net blocks the dust from flying. The clamping component realizes fixed clamping and adjustment of the workpiece through the cooperation of the handwheel, screw rod and slide seat.
Effectively avoid the pollution of the dust and the health risks of the staff, while achieving the stable clamping and flexible adjustment of the workpiece.
Smart Images
Figure CN222386685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polishing machines, and more specifically, to a mechatronic polishing machine. Background Art
[0002] Polishing machine is a commonly used surface treatment equipment, which is widely used in grinding, polishing and deburring of various material surfaces. In electromechanical teaching, polishing machine is also an important teaching tool, which can help students understand the basic principles and operating skills of mechanical processing and surface treatment.
[0003] When using a traditional polishing machine, some fine dust will be generated. This dust will float in the air. During the teaching process, frequent explanations are required, and the staff are prone to inhaling this dust, which will affect their health. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the embodiment of the utility model provides a mechatronic polishing machine. The technical problem to be solved by the present invention is that the traditional polishing machine is easy to generate dust during polishing, which is easy to affect the environment and the health of the workers.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mechatronic polishing machine, comprising a polishing chamber, the top of the polishing chamber is rotatably connected to a driving shaft, the top of the polishing chamber is fixedly connected to a polishing motor, and the driving shaft is fixedly connected to the output end of the polishing motor, the bottom of the driving shaft is fixedly connected to a hexagonal rod, the outer part of the hexagonal rod is movably sleeved with a sliding sleeve, the bottom of the sliding sleeve is equipped with a polishing disc, the outer part of the sliding sleeve is fixedly connected to a fixing plate, the inner top of the inner cavity of the polishing chamber is fixedly connected to an electric push rod, and the fixing plate is fixedly connected to the output end of the electric push rod, a clamping assembly is arranged inside the polishing chamber, a dust suction assembly is arranged outside the polishing chamber, and a chamber door is rotatably connected to the front of the polishing chamber;
[0006] The clamping assembly includes two fixing frames, the two fixing frames are fixedly connected to the bottom of the inner cavity of the polishing chamber, the two fixing frames are fixedly connected with sliding rods inside, the two sliding rods are slidably sleeved with sliding seats outside, the tops of the two sliding seats are fixedly connected with vertical plates, the insides of the two vertical plates are rotatably connected with rotating shafts, the opposite ends of the two rotating shafts are fixedly connected with clamping plates, the bottom of the inner cavity of the polishing chamber is fixedly connected with four fixing seats, and the four fixing seats are divided into two groups, the inside of each group of the fixing seats is rotatably connected with a screw, and the sliding seat is threadedly sleeved on the outside of the screw, and the ends of the two screws that are away from each other are fixedly connected with hand wheels;
[0007] The dust suction assembly includes a dust suction bin, which is fixedly connected to the outside of the polishing bin, and the polishing bin is communicated with the dust suction bin, one end of the dust suction bin facing away from the polishing bin is fixedly connected to a dustproof net, one end of the dust suction bin facing away from the polishing bin is fixedly connected to a fan, and a dust collecting bag is threadedly sleeved on the bottom of the dust suction bin.
[0008] like Figure 1-4 As shown, the specific implementation method is: the screw rod can be driven to rotate by rotating the hand wheel, and then the slide seat can be driven to slide along the slide rod under the action of the thread, and then the vertical plate can be driven to slide, so that the workpiece to be polished can be fixed and clamped;
[0009] The polishing motor can drive the driving shaft to rotate, and then drive the sliding sleeve to rotate through the hexagonal rod, and then drive the polishing disc to rotate, so that the workpiece can be polished. The height of the polishing disc can be adjusted by the electric push rod.
[0010] By starting the fan, the air in the dust collection chamber can be sucked out, so that negative pressure is formed in the dust collection chamber, so that the dust in the polishing chamber can be sucked in, and then the dust is blocked by the dustproof net and falls into the dust collecting bag, thereby avoiding dust flying to pollute the environment and prevent the health of the workers from being affected.
[0011] In a preferred embodiment, one end of the rotating shaft facing away from the clamping plate is fixedly connected to a first sprocket, the outer side of one of the vertical plates is rotatably connected to a central shaft, the outside of the central shaft is fixedly connected to a second sprocket, the second sprocket is connected to the external transmission of the first sprocket by a chain, the outer side of one of the vertical plates is fixedly connected to an adjusting motor, and the central shaft is fixedly connected to the output end of the adjusting motor.
[0012] By starting the adjusting motor, the central shaft can be driven to rotate, and then the second sprocket can be driven to rotate, and then the rotating shaft can be driven to rotate through the chain and the first sprocket, and then the clamping plate can be driven to rotate, so that the polishing angle of the workpiece can be automatically adjusted.
[0013] In a preferred embodiment, a protective cover is fixedly connected to the outer side of one of the vertical plates, and the first sprocket and the second sprocket are both located inside the protective cover.
[0014] The protective cover can prevent the operation of the first sprocket and the second sprocket from being affected.
[0015] In a preferred embodiment, two limiting rods are fixedly connected to the top of the fixing plate, two limiting sleeves are fixedly connected to the top of the inner cavity of the polishing chamber, and the two limiting rods are movably sleeved inside the corresponding limiting sleeves.
[0016] The setting of the limiting rod and the limiting sleeve can make the polishing disc rotate more stably.
[0017] In a preferred embodiment, tempered glass is fixedly connected to the interior of the warehouse door.
[0018] The polishing condition can be easily observed through the tempered glass.
[0019] In a preferred embodiment, anti-slip pads are fixedly connected to opposite sides of the two clamping plates.
[0020] The anti-slip pad can increase the friction force, so that the workpiece can be clamped more stably and damage to the workpiece can be avoided.
[0021] Technical effects and advantages of the utility model:
[0022] 1. The screw can be driven to rotate by turning the hand wheel, and then the slide can be driven to slide along the slide rod under the action of the thread, and then the vertical plate can be driven to slide, so that the workpiece to be polished can be fixed and clamped, and the position of the workpiece can be adjusted;
[0023] 2. By starting the polishing motor, the driving shaft can be driven to rotate, and then the sliding sleeve is driven to rotate through the hexagonal rod, and then the polishing disc is driven to rotate, so that the workpiece can be polished. The height of the polishing disc can be adjusted by the set electric push rod;
[0024] 3. By starting the fan, the air in the dust collection chamber can be sucked out, so that negative pressure is formed in the dust collection chamber, so that the dust in the polishing chamber can be sucked in, and then the dust is blocked by the dustproof net and falls into the dust collecting bag, thereby avoiding dust flying to pollute the environment and prevent the health of the staff from being affected. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0026] Figure 2 It is a schematic diagram of the cross-sectional structure of the dust collection bin and the dust collection bag of the utility model.
[0027] Figure 3 It is a schematic diagram of the internal structure of the protective cover of the utility model.
[0028] Figure 4 for Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0029] The accompanying drawings are marked as follows: 1. polishing bin; 2. driving shaft; 3. hexagonal rod; 4. sliding sleeve; 5. fixing plate; 6. electric push rod; 7. limiting sleeve; 8. limiting rod; 9. polishing motor; 10. polishing disc; 11. fixing frame; 12. sliding rod; 13. sliding seat; 14. fixing seat; 15. screw; 16. hand wheel; 17. vertical plate; 18. rotating shaft; 19. splint; 20. anti-slip pad; 21. adjusting motor; 22. central axis; 23. first sprocket; 24. chain; 25. protective cover; 26. dust suction bin; 27. dust net; 28. fan; 29. dust bag; 31. second sprocket; 32. bin door. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] The utility model provides a mechatronic polishing machine, comprising a polishing chamber 1, the top of the polishing chamber 1 is rotatably connected to a driving shaft 2, the top of the polishing chamber 1 is fixedly connected to a polishing motor 9, and the driving shaft 2 is fixedly connected to the output end of the polishing motor 9, the bottom of the driving shaft 2 is fixedly connected to a hexagonal rod 3, the outside of the hexagonal rod 3 is movably sleeved with a sliding sleeve 4, the bottom of the sliding sleeve 4 is installed with a polishing disc 10, the outside of the sliding sleeve 4 is fixedly connected to a fixing plate 5, the top of the inner cavity of the polishing chamber 1 is fixedly connected to an electric push rod 6, and the fixing plate 5 is fixedly connected to the output end of the electric push rod 6, the interior of the polishing chamber 1 is provided with a clamping assembly, the exterior of the polishing chamber 1 is provided with a dust collection assembly, and the front of the polishing chamber 1 is rotatably connected to a chamber door 32;
[0032] The clamping assembly includes two fixing frames 11, the two fixing frames 11 are fixedly connected to the bottom of the inner cavity of the polishing chamber 1, the inside of the two fixing frames 11 is fixedly connected with a slide rod 12, the outside of the two slide rods 12 is slidably sleeved with a slide seat 13, the tops of the two slide seats 13 are fixedly connected with a vertical plate 17, the insides of the two vertical plates 17 are rotatably connected with a rotating shaft 18, the opposite ends of the two rotating shafts 18 are fixedly connected with a clamping plate 19, the bottom of the inner cavity of the polishing chamber 1 is fixedly connected with four fixing seats 14, and the four fixing seats 14 are divided into two groups, the inside of each group of the fixing seats 14 is rotatably connected with a screw rod 15, and the slide seat 13 is threadedly sleeved on the outside of the screw rod 15, and the opposite ends of the two screw rods 15 are fixedly connected with a hand wheel 16;
[0033] The dust suction assembly includes a dust suction bin 26, which is fixedly connected to the outside of the polishing bin 1, and the polishing bin 1 is communicated with the dust suction bin 26, one end of the dust suction bin 26 facing away from the polishing bin 1 is fixedly connected to a dustproof net 27, one end of the dust suction bin 26 facing away from the polishing bin 1 is fixedly connected to a fan 28, and a dust bag 29 is threadedly sleeved on the bottom of the dust suction bin 26.
[0034] like Figure 1-4 As shown, the specific implementation is: the screw 15 can be driven to rotate by rotating the hand wheel 16, and then the slide 13 can be driven to slide along the slide rod 12 under the action of the thread, and then the vertical plate 17 can be driven to slide, so that the workpiece to be polished can be fixed and clamped;
[0035] The polishing motor 9 can drive the driving shaft 2 to rotate, and then drive the sliding sleeve 4 to rotate through the hexagonal rod 3, and then drive the polishing disc 10 to rotate, so that the workpiece can be polished, and the height of the polishing disc 10 can be adjusted by the electric push rod 6;
[0036] By starting the fan 28, the air in the dust collection chamber 26 can be sucked out, so that the dust collection chamber 26 forms a negative pressure, thereby sucking in the dust in the polishing chamber 1, and then the dust is blocked by the dustproof net 27 so that the dust falls into the dust collecting bag 29, thereby preventing the flying dust from polluting the environment and preventing the health of the workers from being affected.
[0037] One end of the rotating shaft 18 facing away from the clamping plate 19 is fixedly connected to the first sprocket 23, the outer side of one of the vertical plates 17 is rotatably connected to the central shaft 22, the outside of the central shaft 22 is fixedly connected to the second sprocket 31, the second sprocket 31 and the external transmission of the first sprocket 23 are connected by a chain 24, the outer side of one of the vertical plates 17 is fixedly connected to the adjusting motor 21, and the central shaft 22 is fixedly connected to the output end of the adjusting motor 21.
[0038] like Figure 1 As shown, the specific implementation method is: by starting the adjustment motor 21, the central shaft 22 can be driven to rotate, and then the second sprocket 31 can be driven to rotate, and then the rotating shaft 18 can be driven to rotate through the chain 24 and the first sprocket 23, and then the clamping plate 19 can be driven to rotate, so as to realize automatic adjustment of the polishing angle of the workpiece.
[0039] A protective cover 25 is fixedly connected to the outer side of one of the vertical plates 17 , and the first sprocket 23 and the second sprocket 31 are both located inside the protective cover 25 .
[0040] like Figure 3 As shown, the specific implementation is as follows: the protection cover 25 can prevent the operation of the first sprocket 23 and the second sprocket 31 from being affected.
[0041] Two limiting rods 8 are fixedly connected to the top of the fixing plate 5 , and two limiting sleeves 7 are fixedly connected to the top of the inner cavity of the polishing chamber 1 , and the two limiting rods 8 are movably sleeved in the corresponding limiting sleeves 7 .
[0042] like Figure 4 As shown, the specific implementation is: the polishing disc 10 can be made to rotate more stably by setting the limiting rod 8 and the limiting sleeve 7.
[0043] The interior of the door 32 is fixedly connected with tempered glass.
[0044] like Figure 1 As shown, the specific implementation is: the polishing condition can be easily observed through the arranged tempered glass.
[0045] The opposite sides of the two clamping plates 19 are both fixedly connected with anti-skid pads 20 .
[0046] like Figure 1 As shown, the specific implementation is as follows: the anti-slip pad 20 can increase the friction force, so that the workpiece can be clamped more stably and damage to the workpiece can be avoided.
[0047] Working principle of this utility model:
[0048] When the workpiece needs to be polished, the hand wheel 16 is first turned to drive the screw 15 to rotate, and then the slide 13 is driven to slide along the slide rod 12 under the action of the thread, and then the vertical plate 17 is driven to slide, so that the workpiece to be polished can be fixed and clamped, and the position of the workpiece can be adjusted;
[0049] By starting the polishing motor 9, the driving shaft 2 can be driven to rotate, and then the sliding sleeve 4 can be driven to rotate through the hexagonal rod 3, and then the polishing disc 10 can be driven to rotate, so that the workpiece can be polished, and the height of the polishing disc 10 can be adjusted by the electric push rod 6;
[0050] By starting the fan 28, the air in the dust collection chamber 26 can be sucked out, so that the dust collection chamber 26 forms a negative pressure, thereby sucking in the dust in the polishing chamber 1, and then the dust is blocked by the dustproof net 27 so that the dust falls into the dust collecting bag 29, thereby preventing the flying dust from polluting the environment and preventing the health of the workers from being affected.
[0051] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0052] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0053] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A mechatronic polishing machine, comprising a polishing chamber (1), characterized in that: The top of the polishing chamber (1) is rotatably connected to a driving shaft (2), the top of the polishing chamber (1) is fixedly connected to a polishing motor (9), and the driving shaft (2) is fixedly connected to the output end of the polishing motor (9), the bottom of the driving shaft (2) is fixedly connected to a hexagonal rod (3), the outside of the hexagonal rod (3) is movably sleeved with a sliding sleeve (4), the bottom of the sliding sleeve (4) is equipped with a polishing disc (10), the outside of the sliding sleeve (4) is fixedly connected to a fixing plate (5), the top of the inner cavity of the polishing chamber (1) is fixedly connected to an electric push rod (6), and the fixing plate (5) is fixedly connected to the output end of the electric push rod (6), the interior of the polishing chamber (1) is provided with a clamping assembly, the exterior of the polishing chamber (1) is provided with a dust collection assembly, and the front of the polishing chamber (1) is rotatably connected to a chamber door (32); The clamping assembly comprises two fixed frames (11), the two fixed frames (11) are fixedly connected to the bottom of the inner cavity of the polishing chamber (1), the interior of the two fixed frames (11) is fixedly connected with a slide rod (12), the exterior of the two slide rods (12) is slidably sleeved with a slide seat (13), the tops of the two slide seats (13) are fixedly connected with a vertical plate (17), the interiors of the two vertical plates (17) are rotatably connected with a rotating shaft (18), the opposite ends of the two rotating shafts (18) are fixedly connected with a clamping plate (19), the bottom of the inner cavity of the polishing chamber (1) is fixedly connected with four fixed seats (14), and the four fixed seats (14) are divided into two groups, the interior of each group of the fixed seats (14) is rotatably connected with a screw rod (15), and the slide seat (13) is threadedly sleeved on the exterior of the screw rod (15), and the opposite ends of the two screw rods (15) are fixedly connected with a hand wheel (16); The dust collection component comprises a dust collection bin (26), the dust collection bin (26) being fixedly connected to the outside of the polishing bin (1), and the polishing bin (1) being communicated with the dust collection bin (26), one end of the dust collection bin (26) away from the polishing bin (1) being fixedly connected to a dustproof net (27), one end of the dust collection bin (26) away from the polishing bin (1) being fixedly connected to a fan (28), and a dust collecting bag (29) being threadedly sleeved at the bottom of the dust collection bin (26).
2. The mechatronic polishing machine according to claim 1, characterized in that: One end of the rotating shaft (18) facing away from the clamping plate (19) is fixedly connected to a first sprocket (23); the outer side of one of the vertical plates (17) is rotatably connected to a central shaft (22); the outer side of the central shaft (22) is fixedly connected to a second sprocket (31); the second sprocket (31) and the outer side of the first sprocket (23) are connected by a chain (24); the outer side of one of the vertical plates (17) is fixedly connected to an adjusting motor (21), and the central shaft (22) is fixedly connected to the output end of the adjusting motor (21).
3. The mechatronic polishing machine according to claim 2, characterized in that: A protective cover (25) is fixedly connected to the outer side of one of the vertical plates (17), and the first sprocket (23) and the second sprocket (31) are both located inside the protective cover (25).
4. The mechatronic polishing machine according to claim 1, characterized in that: Two limiting rods (8) are fixedly connected to the top of the fixing plate (5), and two limiting sleeves (7) are fixedly connected to the top of the inner cavity of the polishing chamber (1), and the two limiting rods (8) are movably sleeved inside the corresponding limiting sleeves (7) respectively.
5. The mechatronic polishing machine according to claim 1, characterized in that: The interior of the warehouse door (32) is fixedly connected with tempered glass.
6. The mechatronic polishing machine according to claim 1, characterized in that: The opposite sides of the two clamping plates (19) are both fixedly connected with anti-skid pads (20).