Multi-station air core cutting equipment

Abstract

The utility model relates to multi-station air core cutting equipment, belongs to the technical field of air core processing, and aims to solve the problems of high workload of personnel and low production efficiency due to the fact that air core cutting is carried out in a manual or manual semi-mechanical manner when the existing air core cutting is carried out. The workbench is provided with the feeding assembly, the cutting assembly and the discharging assembly, and a feeding station, a cutting station and a discharging station are formed; slide rails are arranged among the stations; the gas core transferring assembly is slidably mounted on the sliding rail; the air core transferring assembly is provided with a plurality of material taking units used for taking and releasing air cores; the cutting assembly is provided with a gas core mounting table and a cutting knife, and a plurality of mounting cavities are formed in the gas core mounting table at intervals and used for containing gas cores. The air core moving assembly takes materials from the feeding station along the sliding rail and transfers the materials to the mounting cavity for cutting, and after cutting, the air core transferring assembly takes the materials and transfers the materials to the discharging station for discharging. According to the multi-station air core cutting equipment, the workload of workers is small, the automation degree is high, and the production efficiency is high.

Description

Technical Field

[0001] The utility model relates to a multi-station gas core cutting device, belonging to the technical field of gas core processing. Background Art

[0002] There are various kinds of balls on the market, such as leather balls used in sports, including basketballs, volleyballs, footballs, etc., as well as small inflatable balls for children to play with. Inflatable balls generally consist of a sphere and a valve core fixed to the sphere by heat melting. When the sphere needs to be inflated, the air needle at the front end of the air delivery pipe of the air pump can be inserted into the air core to fill the sphere with gas. After the air needle is pulled out, the air core blocks the air inside and outside the sphere, making the sphere have a certain elasticity.

[0003] In the existing air core processing, it is necessary to perform punching and cutting on the center of the air core. The existing processing method is to use manual drilling, specifically manually taking the air core and placing it in the carrier of the cutting equipment, and then manually processing the air core. This type of processing method has the problems of large workload and low production efficiency during mass production. The existing air core cutting machinery also mostly uses a single manual loading, cutting, and manual taking, which belongs to semi-mechanized production and also has the problem of low production efficiency. Therefore, there is an urgent need for a multi-station air core cutting equipment to solve the problem that the existing air core cutting processing uses manual or semi-mechanical methods to perform air core cutting processing, which has the problems of large workload and low production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a multi-station air core cutting device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-station air core cutting equipment, comprising a workbench, a loading assembly, an air core transfer assembly, a cutting assembly and a unloading assembly, wherein the loading assembly, the cutting assembly and the unloading assembly are respectively installed on the workbench to constitute a loading station, a cutting station and an unloading station; a slide rail is provided on each station along the workbench; the air core transfer assembly is slidably installed on the slide rail; the air core transfer assembly is provided with a plurality of air core clamps for clamping the air core; the cutting assembly is provided with an air core mounting table and a cutting knife, and a plurality of mounting cavities are spaced apart on the air core mounting table for placing the air core; the air core moving assembly clamps the air core from the loading station along the slide rail, and transfers it to the mounting cavity of the air core mounting table for cutting, and after cutting, the air core is clamped by the air core transfer assembly and transferred to the unloading station for unloading.

[0006] Specifically, the air core transfer assembly includes a first transfer assembly and a second transfer assembly; the first transfer assembly is slidably installed on the slide rail between the loading station and the cutting station, and the first transfer assembly is provided with a plurality of clamps for clamping the air core; the second transfer assembly is slidably installed on the slide rail between the cutting station and the unloading station, and the second transfer assembly is provided with a plurality of pins for inserting the air core.

[0007] Specifically, the first transfer assembly includes a first mounting frame, a first driving cylinder, a clamp mounting plate and a second driving cylinder; the first mounting frame is slidably mounted on a slide rail between a loading station and a cutting station, the first driving cylinder is fixedly mounted on a workbench, and its power end is connected to the first mounting frame; a radial slide rail is radially provided on the first mounting frame, and the second driving cylinder is fixedly mounted on the first mounting frame; the clamp mounting plate is slidably mounted on the radial slide rail, and the power end of the second driving cylinder is connected to the clamp mounting plate; a plurality of clamps are installed on the clamp mounting plate at intervals.

[0008] Specifically, a mounting rod is provided on the clamping jaw mounting plate in the horizontal direction; a plurality of sub-mounting plates are installed on the mounting rod at intervals; two clamping jaws are installed on the ends of the sub-mounting plates; the clamping jaw mounting plate is provided with mounting seats at both ends of the mounting rod, a clamping jaw push rod is installed at a position corresponding to the clamping jaws between the mounting seats on both sides, the clamping jaws of the plurality of sub-mounting plates are respectively connected to the clamping jaw push rods on both sides, and clamping jaw cylinders are respectively installed on the mounting seats on both sides, and the power ends of the clamping jaw cylinders are respectively connected to the clamping jaw push rods.

[0009] Specifically, the feeding assembly includes a vibrating feeder and a product flow channel; the vibrating feeder is fixedly installed on the side of the workbench, and the product flow channel is fixedly installed on the workbench to form a feeding station, and the inlet of the product flow channel is connected to the outlet of the vibrating feeder.

[0010] Specifically, the cutting assembly includes a cutting seat and a cutting cylinder; the cutting seat is provided with an upper mounting plate and a lower mounting plate which are arranged opposite to each other in the radial direction, and a cutting plate is slidably installed between the upper mounting plate and the lower mounting plate; the cutting cylinder is fixedly installed on the upper mounting plate, and its power end is connected to the cutting plate; a cutting knife mounting plate is fixedly installed on the cutting board, and a plurality of cutting knives are arranged at intervals on the cutting knife mounting plate; an air core mounting table is installed on the lower mounting plate, and the mounting cavity on the air core mounting table is arranged one by one corresponding to the cutting knife.

[0011] Specifically, the cutting assembly includes a cutting seat and a cutting cylinder; the cutting seat is provided with an upper mounting plate and a lower mounting plate which are arranged opposite to each other in the radial direction, and a cutting plate is slidably installed between the upper mounting plate and the lower mounting plate; the cutting cylinder is fixedly installed on the upper mounting plate, and its power end is connected to the cutting plate; a cutting knife mounting plate is fixedly installed on the cutting board, and a plurality of cutting knives are arranged at intervals on the cutting knife mounting plate; an air core mounting table is installed on the lower mounting plate, and the mounting cavity on the air core mounting table is arranged one by one corresponding to the cutting knife.

[0012] Specifically, the unloading component includes a product unloading channel and a finished product transportation line; the finished product transportation line includes a conveyor belt and a plurality of collectors; the conveyor belt is installed through the bottom of the workbench, and a plurality of collectors are placed on the conveyor belt; the product unloading channel is fixedly installed on the workbench to constitute a unloading station, and one end thereof extends radially upward to form an open-shaped collecting portion, and the other end extends toward the conveyor belt to form a tubular unloading portion.

[0013] Specifically, the workbench is also provided with a control component, which includes a human-machine interface and a control cabinet; the control cabinet is installed at the bottom of the workbench, and is provided with a controller; the loading component, the air core transfer component, the cutting component and the unloading component are electrically connected to the controller respectively; the human-machine interface includes a control button and a display, and the human-machine interface is electrically connected to the controller. The present application improves the automation of the equipment by setting a control component to control the operation of each component, and controlling the start and stop of the equipment through the human-machine interface.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The present application provides a loading component, an air core transfer component, a cutting component and a unloading component on the workbench to form a loading station, a cutting station and an unloading station. The present application uses two transfer components to cooperate with each processing station for production, so that each processing step can be carried out simultaneously, and the production efficiency is high. At the same time, the two transfer components of the present application are respectively provided with multiple clamping components for clamping the air core, so that multiple stations can complete the cutting processing of multiple air cores at one time, which can further improve the production efficiency.

[0016] 2. On the basis of the above, the first transfer assembly and the second transfer assembly of the present application are respectively provided with driving motors in two directions, so that the clamping claw mounting plate and the pin mounting plate can not only slide between the processing stations to transfer the air core, but also can slide the clamping claw mounting plate and the pin mounting plate in the radial direction to drive the clamping claw and the pin to place or clamp the air core in the radial direction. This enables the transfer assembly to quickly and accurately take or place the air core, improve the air core transfer effect, and improve production efficiency.

[0017] 3. Based on the above, the present application takes into account that before cutting, the air core is clamped by a clamp and placed in the installation cavity of the air core installation table for cutting. However, after cutting, the air core located in the installation cavity is not convenient to be clamped by a clamp, so a pin-type second transfer assembly is set to insert and transfer the air core after cutting. Finally, in order to facilitate unloading, a stripping plate is set to realize that when the second transfer assembly reaches the unloading station, the air core is removed from the pin by the stripping plate for unloading, thereby increasing the unloading speed.

[0018] 4. On the basis of the above, the unloading assembly of the present application is provided with a conveyor belt, and the conveyor belt is provided at the bottom of the workbench, so that the unloading assembly does not increase the space occupied by the equipment. A collector is provided on the conveyor belt, and a product unloading flow channel is provided on the workbench for finished product transportation, so that the cut gas core falls into the collector on the conveyor belt through the product unloading flow channel. When the collector is full, it is transported out by the conveyor belt, so as to reduce the workload of personnel and have a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the multi-station air core cutting equipment of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the first transplanting component of the multi-station air core cutting device of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the cutting assembly of the multi-station air core cutting device of the utility model;

[0022] Figure 4 This is a structural schematic diagram (1) of the second transplanting assembly of the multi-station air core cutting device of the utility model;

[0023] Figure 5 This is a schematic structural diagram (2) of the second transplanting assembly of the multi-station air core cutting device of the utility model;

[0024] Figure 6 It is a structural schematic diagram of the finished product transportation line of the multi-station air core cutting equipment of the utility model;

[0025] Figure 7 It is a structural schematic diagram of the product unloading flow channel of the multi-station air core cutting equipment of the utility model. DETAILED DESCRIPTION

[0026] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.

[0027] See also Figure 1-7A multi-station air core cutting equipment comprises a workbench 1, a loading assembly 2, an air core transfer assembly, a cutting assembly 3 and a unloading assembly 4, wherein the loading assembly 2, the cutting assembly 3 and the unloading assembly 4 are respectively installed on the workbench to constitute a loading station, a cutting station and an unloading station; a slide rail is provided on each station along the workbench; the air core transfer assembly comprises a first transfer assembly 5 and a second transfer assembly 6; the first transfer assembly 5 is slidably installed on the slide rail between the loading station and the cutting station, and the first transfer assembly is provided with a plurality of air core clamps for clamping the air core and transferring it to the cutting station for cutting; the second transfer assembly 6 is slidably installed on the slide rail between the cutting station and the unloading station, and the second transfer assembly is provided with a plurality of pins for inserting the air core and transferring the cut air core to the unloading station for unloading; the cutting assembly is provided with an air core mounting platform 8 and a cutting knife, and a plurality of mounting cavities are provided at intervals on the air core mounting platform for placing the air core 10.

[0028] The first transfer assembly 5 of this embodiment includes a first mounting frame 50, a first driving cylinder 51, a clamping jaw mounting plate 52 and a second driving cylinder 53; the first mounting frame 50 is slidably mounted on the slide rail between the loading station and the cutting station, the first driving cylinder 51 is fixedly mounted on the workbench, and its power end is connected to the first mounting frame; a radial slide rail is radially provided on the first mounting frame, and the second driving cylinder 53 is fixedly mounted on the first mounting frame; the clamping jaw mounting plate 52 is slidably mounted on the radial slide rail, and the power end of the second driving cylinder is connected to the clamping jaw mounting plate. Among them, a mounting rod is provided on the clamp mounting plate 52 in the horizontal direction; a plurality of sub-mounting plates 54 are installed on the mounting rod at intervals; two clamping jaws 55 are installed at the ends of the sub-mounting plates; the clamp mounting plate is provided with mounting seats 56 at both ends of the mounting rod, and a clamping jaw push rod 57 is installed at the position corresponding to the clamping jaw between the mounting seats 56 on both sides, the clamping jaws of the plurality of sub-mounting plates are respectively connected to the clamping jaw push rods on both sides, and the clamping jaw cylinders 58 are respectively installed on the mounting seats on both sides, and the power ends of the clamping jaw cylinders are respectively connected to the clamping jaw push rods.

[0029] The feeding assembly 2 of this embodiment includes a vibrating loader 20 and a product flow channel 21; the vibrating loader 20 is fixedly installed on the side of the workbench, and the product flow channel 21 is fixedly installed on the workbench to constitute a feeding station, and the inlet of the product flow channel is connected to the outlet of the vibrating loader.

[0030] The cutting assembly 3 of this embodiment includes a cutting seat and a cutting cylinder 30; the cutting seat is provided with an upper mounting plate 31 and a lower mounting plate 32 which are arranged opposite to each other in the radial direction, and a cutting plate 33 is slidably installed between the upper mounting plate and the lower mounting plate; the cutting cylinder 30 is fixedly installed on the upper mounting plate, and its power end is connected to the cutting plate; a cutting knife mounting plate is fixedly installed on the cutting plate 33, and a plurality of cutting knives 34 are arranged at intervals on the cutting knife mounting plate; an air core mounting table is installed on the lower mounting plate 32, and the mounting cavity on the air core mounting table is arranged one by one corresponding to the cutting knife.

[0031] In addition, the second transfer assembly 6 of the present embodiment includes a second mounting frame 60, a third driving cylinder (not shown), a pin mounting plate 62 and a fourth driving cylinder 63; the second mounting frame 60 is slidably mounted on the slide rail between the cutting station and the unloading station, the third driving cylinder is fixedly mounted on the workbench, and its power end is connected to the second mounting frame 60; a second radial slide rail is radially provided on the second mounting frame, the pin mounting plate is slidably mounted on the second radial slide rail, the fourth driving cylinder 63 is fixedly mounted on the second mounting frame, and its power end is connected to the pin mounting plate 62; a plurality of pins 64 are arranged at intervals on the pin mounting plate; a stripping plate 65 is radially slidably mounted on the pin mounting plate on one side of the pin, a stripping cylinder 66 is fixedly mounted on the plate body on the side away from the pin, and the power end of the stripping cylinder is connected to the stripping plate; a plurality of stripping holes are provided on the plate body at the corresponding positions of the pins on the stripping plate; the pins are slidably mounted in the stripping holes one by one.

[0032] Furthermore, the unloading component 4 of the present embodiment includes a product unloading channel 40 and a finished product transportation line; the finished product transportation line includes a conveyor belt 41 and a plurality of collectors 42; the conveyor belt 41 is installed through the bottom of the workbench, and a plurality of collectors 42 are placed on the conveyor belt; the product unloading channel 40 is fixedly installed on the workbench to constitute a unloading station, and one end thereof extends radially upward to form an open-shaped collecting portion, and the other end extends toward the conveyor belt to form a tubular unloading portion.

[0033] In addition, a control component is also provided on the workbench of this embodiment, and the control component includes a human-machine interface 11 and a control cabinet; the control cabinet is installed at the bottom of the workbench, and is provided with a controller; the loading component, the air core transfer component, the cutting component and the unloading component are electrically connected to the controller respectively; the human-machine interface 11 includes control buttons and a display, and the human-machine interface is electrically connected to the controller.

[0034] Working principle: When the multi-station air core cutting equipment of this embodiment is in use, the operator first pours the air core blank into the vibrating loader, and then sets the parameters on the human-machine interface according to the spacing of the installation cavity on the air core mounting table and the specifications of the air core, and then the operator starts the equipment.

[0035] During operation, the air core blank is automatically fed by the vibrating feeder and enters the product flow channel from the discharge port. The first driving cylinder of the first transplanting assembly is started to drive the first mounting frame to slide to the loading station. Then the second driving cylinder is started to drive the clamping claw mounting plate to slide radially toward the product flow channel, driving multiple clamps to clamp the air core. Then the first driving motor and the second driving motor are reset to drive the clamped air core to slide toward the cutting station. The air core is transferred and placed in the mounting cavity of the air core mounting table.

[0036] When the air core reaches the air core mounting table, the cutting cylinder is started to drive the cutting plate to slide toward the air core mounting table, driving the cutting knife to cut the air core.

[0037] Then the third driving cylinder starts, driving the second mounting plate to slide toward the cutting station, driving the pin mounting plate to move to the upper side of the air core mounting plate. Then the fourth driving cylinder starts, driving the pin mounting plate to insert and remove the air core radially and transfer it to the upper side of the product unloading flow channel. With the drive of the material removal cylinder, the air core is pushed by the material removal plate, falls off the pin to the product unloading flow channel, and then falls into the collector on the conveyor belt. This reciprocating process automatically cuts the air core, and the operator only needs to feed the air core blank and transfer the air core finished product.

[0038] The implementation methods of the utility model are described in detail above in conjunction with the embodiments, but the utility model is not limited to the above-mentioned implementation methods. For ordinary technicians in this technical field, after knowing the contents recorded in the utility model, they can make several equivalent changes and substitutions thereto without departing from the principle of the utility model. These equivalent changes and substitutions should also be regarded as belonging to the protection scope of the utility model.

Claims

1. A multi-station air core cutting device, comprising a workbench, a loading assembly, an air core transfer assembly, a cutting assembly and a unloading assembly, characterized in that: The loading assembly, cutting assembly and unloading assembly are respectively installed on the workbench to form a loading station, a cutting station and an unloading station; a slide rail is provided on each station along the workbench; the air core transfer assembly is slidably installed on the slide rail; the air core transfer assembly is provided with a plurality of material taking assemblies for taking and releasing the air core; the cutting assembly is provided with an air core mounting platform and a cutting knife, and a plurality of mounting cavities are provided at intervals on the air core mounting platform for placing the air core; The air core moving assembly clamps the air core from the loading station along the slide rail and transfers it to the mounting cavity of the air core mounting table for cutting. After cutting, the air core transferring assembly takes the material and transfers it to the unloading station for unloading.

2. The multi-station air core cutting equipment according to claim 1, characterized in that: The air core transfer assembly includes a first transfer assembly and a second transfer assembly; the first transfer assembly is slidably installed on the slide rail between the loading station and the cutting station, and the first transfer assembly is provided with a plurality of clamps for clamping the air core; the second transfer assembly is slidably installed on the slide rail between the cutting station and the unloading station, and the second transfer assembly is provided with a plurality of pins for inserting the air core.

3. The multi-station air core cutting equipment according to claim 2, characterized in that: The first transfer assembly includes a first mounting frame, a first driving cylinder, a clamp mounting plate and a second driving cylinder; the first mounting frame is slidably mounted on a slide rail between a loading station and a cutting station, the first driving cylinder is fixedly mounted on a workbench, and a power end thereof is connected to the first mounting frame; a radial slide rail is radially provided on the first mounting frame, and the second driving cylinder is fixedly mounted on the first mounting frame; the clamp mounting plate is slidably mounted on the radial slide rail, and a power end of the second driving cylinder is connected to the clamp mounting plate; a plurality of clamps are installed on the clamp mounting plate at intervals.

4. The multi-station air core cutting equipment according to claim 3 is characterized in that: A mounting rod is provided on the clamping jaw mounting plate in the horizontal direction; a plurality of sub-mounting plates are installed on the mounting rod at intervals; two clamping jaws are installed at the ends of the sub-mounting plates; the clamping jaw mounting plate is provided with mounting seats at both ends of the mounting rod, a clamping jaw push rod is installed at the position corresponding to the clamping jaw between the mounting seats on both sides, the clamping jaws of the plurality of sub-mounting plates are respectively connected to the clamping jaw push rods on both sides, and clamping jaw cylinders are respectively installed on the mounting seats on both sides, and the power ends of the clamping jaw cylinders are respectively connected to the clamping jaw push rods.

5. The multi-station air core cutting equipment according to claim 1, characterized in that: The feeding assembly includes a vibrating feeder and a product flow channel; the vibrating feeder is fixedly installed on the side of the workbench, and the product flow channel is fixedly installed on the workbench to form a feeding station, and the inlet of the product flow channel is connected to the outlet of the vibrating feeder.

6. The multi-station air core cutting equipment according to claim 1, characterized in that: The cutting assembly includes a cutting seat and a cutting cylinder; the cutting seat is provided with an upper mounting plate and a lower mounting plate which are arranged opposite to each other in the radial direction, and a cutting plate is slidably mounted between the upper mounting plate and the lower mounting plate; the cutting cylinder is fixedly mounted on the upper mounting plate, and its power end is connected to the cutting plate; a cutting knife mounting plate is fixedly mounted on the cutting board, and a plurality of cutting knives are arranged at intervals on the cutting knife mounting plate; the lower mounting plate is provided with the air core mounting table, and the mounting cavity on the air core mounting table is arranged one-to-one correspondingly to the cutting knife.

7. The multi-station air core cutting equipment according to claim 2, characterized in that: The second transfer assembly includes a second mounting frame, a third driving cylinder, a pin mounting plate and a fourth driving cylinder; the second mounting frame is slidably mounted on a slide rail between the cutting station and the unloading station, the third driving cylinder is fixedly mounted on the workbench, and its power end is connected to the second mounting frame; a second radial slide rail is radially provided on the second mounting frame, the pin mounting plate is slidably mounted on the second radial slide rail, the fourth driving cylinder is fixedly mounted on the second mounting frame, and its power end is connected to the pin mounting plate; a plurality of pins are arranged at intervals on the pin mounting plate; a stripping plate is radially mounted on the pin mounting plate on one side of the pin, a stripping cylinder is fixedly mounted on the plate body on the side away from the pin, and the power end of the stripping cylinder is connected to the stripping plate; a plurality of stripping holes are provided on the plate body at positions corresponding to the pins on the stripping plate; the pins are slidably mounted in the stripping holes one by one.

8. The multi-station air core cutting equipment according to claim 1, characterized in that: The unloading assembly includes a product unloading channel and a finished product transport line; the finished product transport line includes a conveyor belt and a plurality of collectors; the conveyor belt is installed through the bottom of the workbench, and a plurality of collectors are placed on the conveyor belt; the product unloading channel is fixedly installed on the workbench to constitute an unloading station, and one end thereof extends radially upward to form an open-shaped collecting portion, and the other end extends toward the conveyor belt to form a tubular unloading portion.

9. The multi-station air core cutting equipment according to claim 1, characterized in that: The workbench is also provided with a control component, which includes a human-machine interface and a control cabinet; the control cabinet is installed at the bottom of the workbench, and is provided with a controller; the loading component, the air core transfer component, the cutting component and the unloading component are electrically connected to the controller respectively; the human-machine interface includes control buttons and a display, and the human-machine interface is electrically connected to the controller.

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