Pre-tensioning method prestress tensioning shelving tool

By designing the prestressed tension tool, including the curved placing plate, roller wheel, and position adjustment component, it solves the problem of inclined tilt and the position of the jack.

CN222387264UActive Publication Date: 2025-01-24THE FOURTH BRANCH OF CCCC THIRD HARBOR ENGINEERING CO LTD
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Patent Information

Application Number
CN202420653269.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-01-24
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

During the tensile process of prestressed tendon tensioning, the tensioning frame is prone to inconsistent in height, and the adjustment is inconvenient, and the jack position is inaccurate, resulting in uneven tensioning of the prestressed tendon.

Method used

A pre -stress tensile shelter tool is designed, including the tensor shelf shelter, the jack shelter, and the position adjustment component. The jack -shaped standing rack is combined with the arc -shaped placing plate and the roller. The position adjustment module moves the level and vertical direction of the jack through the guidance frame, the adjustment column and the limited lever.

Benefits of technology

This tool realizes the flexible movement and accurate adjustment of the jack through the combination of the curved plate and the roller. The design of the column and the limited lever facilitates the horizontal state adjustment of the tensor shelf, ensuring the uniform tensor of the prestressed force.

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Abstract

The utility model relates to the technical field of prestressed tendon tensioning, and discloses a pre-tensioning method prestress tensioning shelving tool which comprises a tensioning frame shelving frame, a jack shelving frame and a position adjusting assembly, the position adjusting assembly is connected to the top of the tensioning frame shelving frame, and the jack shelving frame is connected to the position adjusting assembly; the jack placing frame comprises an arc-shaped placing plate, and rolling wheels are installed at the four corners of the bottom of the arc-shaped placing plate. The position adjusting assembly comprises a guide frame, four adjusting stand columns and two limiting rods. According to the pre-tensioning method prestress tensioning shelving tool, by arranging the jack shelving frame and the position adjusting assembly, a jack is placed on an arc-shaped placement plate, the arc-shaped placement plate transversely moves on a guide frame through rollers, and when the position of the arc-shaped placement plate in the vertical direction is adjusted, the position of a limiting rod clamped to an adjusting stand column is adjusted, and then the position of the guide frame is adjusted; movement of the jack in the horizontal direction and the vertical direction is achieved, and the position of the jack can be conveniently, accurately and rapidly adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of prestressed tendon tensioning, in particular to a prestressed tendon tensioning shelving tool using a pre-tensioning method. Background Art

[0002] The pre-tensioning method is a construction process that tensions the prestressed tendons before pouring concrete, and temporarily anchors the tensioned prestressed tendons on the pedestal or steel beam, and then pours concrete. When the concrete reaches the specified strength after curing, the prestressed tendons are relaxed and prestress is applied to the concrete. The production of prestressed components using the pre-tensioning method involves pedestals, steel beams, tensioning frames, and tensioning equipment.

[0003] The position of the prestressed tendons is positioned by the reserved holes of the tensioning frame. During tensioning, the tensioning frame is close to the steel beam, and the prestressed tendons are connected to the tensioning wire rods. The tensioning wire rods pass through the reserved holes of the tensioning frame, and then penetrate into the through-type jacks for tensioning. During routine operation, the bottom of the tensioning frame is placed on square wood or channel steel. The tensioning frame is prone to uneven height and tilt, and it is inconvenient to adjust. After each prestressed tendon is tensioned, the position of the jack needs to be adjusted. The through-type jack is directly suspended on the tensioning wire rod, which easily causes the jack and the prestressed tendons to be out of center, and it is not easy to accurately adjust the position of the jack. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a pre-tensioning prestressed tensioning and placing tool, which solves the problems mentioned in the above background.

[0005] The utility model provides the following technical solution: a prestressed tensioning shelving tool of the pre-tensioning method, comprising: a tensioning frame shelving frame, a jack shelving frame and a position adjustment component, wherein the position adjustment component is connected to the top of the tensioning frame shelving frame, and the jack shelving frame is connected to the position adjustment component;

[0006] The jack shelf comprises an arc-shaped placement plate, and rollers are installed at the four corners of the bottom of the arc-shaped placement plate;

[0007] The position adjustment assembly includes a guide frame, four adjustment columns and two limit rods. The four adjustment columns are respectively arranged at the four corners of the guide frame, and the four adjustment columns are connected to the top of the tensioning frame shelf. The two limit rods are arranged parallel to each other, and the two limit rods are connected to the bottom of the guide frame. The surfaces of the four adjustment columns are provided with a plurality of adjustment grooves, and the inner walls of the adjustment grooves are clamped with the ends of the limit rods.

[0008] Preferably, the tensioning frame shelf rack comprises a shelf panel and a supporting frame, the shelf panel is connected to the surface of the supporting frame, and the adjusting column is connected to the top of the shelf panel.

[0009] Preferably, mounting tubes are symmetrically arranged on both sides of the support frame, and adjusting legs are installed on the inner walls of the four mounting tubes.

[0010] Preferably, the adjusting leg comprises a screw rod, a surface of the screw rod is threadedly connected to a limiting sleeve, and a top of the limiting sleeve is movably connected to a mounting tube.

[0011] Preferably, the bottom of the screw rod is connected to a non-slip foot pad, and the surface of the limiting sleeve is symmetrically connected to an adjustment rod.

[0012] Preferably, the support frame and the guide frame are both surrounded by four angle irons.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The prestressed prestressing shelving tool of the pre-tensioning method is provided with a jack shelf and a position adjustment component. The jack is placed on an arc-shaped placement plate. The arc-shaped placement plate moves laterally on the guide frame through rollers. When adjusting the vertical position, the limit rod is adjusted to be connected to the position of the adjustment column, and then the position of the guide frame is adjusted to realize the horizontal and vertical movement of the jack, which is convenient for accurate and fast adjustment of the position of the jack.

[0015] 2. The prestressed tensioning shelving tool of the pre-tensioning method sets the adjustment legs and rotates the limit sleeve to move the limit sleeve on the surface of the screw rod, and adjusts the position of the limit sleeve. The limit sleeve limits the position of the mounting pipe, thereby adjusting the position of the tensioning frame shelving frame, making it convenient to adjust the shelving panel to a horizontal state, so that the tensioning frame is in a horizontal state after being placed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the top view structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the side section structure of the position adjustment component of the utility model.

[0019] In the figure: 1. tensioning frame shelf; 101. shelf panel; 102. support frame; 2. jack shelf; 201. arc placement plate; 202. roller; 3. position adjustment assembly; 301. guide frame; 302. adjustment column; 303. limit rod; 304. adjustment slot; 4. mounting tube; 5. adjustment leg; 501. screw rod; 502. limit sleeve; 6. anti-slip foot pad; 7. adjustment rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 A prestressed tensioning shelving tool of the pre-tensioning method comprises: a tensioning frame shelving frame 1, a jack shelving frame 2 and a position adjustment component 3, wherein the position adjustment component 3 is connected to the top of the tensioning frame shelving frame 1, and the jack shelving frame 2 is connected to the position adjustment component 3;

[0022] The jack shelf 2 includes an arc-shaped placement plate 201, and rollers 202 are installed at the four corners of the bottom of the arc-shaped placement plate 201;

[0023] See also Figure 3 The position adjustment component 3 includes a guide frame 301, four adjustment columns 302 and two limit rods 303. The four adjustment columns 302 are respectively arranged at the four corners of the guide frame 301, and the four adjustment columns 302 are connected to the top of the tensioning frame shelf 1. The two limit rods 303 are arranged parallel to each other, and the two limit rods 303 are connected to the bottom of the guide frame 301. A plurality of adjustment grooves 304 are opened on the surfaces of the four adjustment columns 302, and the inner walls of the adjustment grooves 304 are clamped with the ends of the limit rods 303.

[0024] The tensioning frame shelf rack 1 comprises a shelf panel 101 and a supporting frame 102 . The shelf panel 101 is connected to the surface of the supporting frame 102 , and the adjusting column 302 is connected to the top of the shelf panel 101 .

[0025] Mounting tubes 4 are symmetrically arranged on both sides of the support frame 102, and adjusting legs 5 are installed on the inner walls of the four mounting tubes 4. The adjusting legs 5 include a screw rod 501, and the surface of the screw rod 501 is threadedly connected to a limiting sleeve 502, and the top of the limiting sleeve 502 is movably connected to the mounting tube 4. The limiting sleeve 502 is rotated to make the limiting sleeve 502 move on the surface of the screw rod 501, and the position of the limiting sleeve 502 is adjusted. The limiting sleeve 502 limits the position of the mounting tube 4, thereby adjusting the position of the tensioning frame shelf 1. The bottom of the screw rod 501 is connected to an anti-skid foot pad 6, and the anti-skid foot pad 6 can increase the friction between the ground and the tensioning frame shelf 1 to prevent the position of the tensioning frame shelf 1 from moving. The surface of the limiting sleeve 502 is symmetrically connected to an adjusting rod 7, and the adjusting rod 7 is convenient for hand holding. Pushing the adjusting rod 7 can drive the limiting sleeve 502 to rotate.

[0026] The support frame 102 and the guide frame 301 are both surrounded by four angle irons.

[0027] The limiting sleeve 502 is rotated to move the limiting sleeve 502 on the surface of the screw rod 501, and the position of the limiting sleeve 502 is adjusted. The limiting sleeve 502 limits the position of the mounting tube 4, thereby adjusting the position of the tensioning frame shelf 1, and conveniently adjusting the shelf panel 101 to a horizontal state, so that the tensioning frame is in a horizontal state after being placed, and further adjusting the position of the jack, placing the jack on the arc placement plate 201, and the arc placement plate 201 is on the guide frame 301 through the roller 202. For lateral movement, a plurality of adjustment grooves 304 are provided on the surface of the adjustment column 302, and the inner wall of the adjustment groove 304 is clamped with the end of the limit rod 303. When adjusting the vertical position, the limit rod 303 is clamped on the adjustment column 302, and then the position of the guide frame 301 is adjusted to realize the horizontal and vertical movement of the jack, which is convenient for accurate and fast adjustment of the position of the jack, and the center of the jack can be conveniently adjusted to be concentric with the center of the prestressed tendon, thereby ensuring the tensioning quality of the prestressed tendon.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A prestressed prestressing laying tool, characterized in that: include: A tensioning frame shelf (1), a jack shelf (2) and a position adjustment component (3), wherein the position adjustment component (3) is connected to the top of the tensioning frame shelf (1), and the jack shelf (2) is connected to the position adjustment component (3); The jack shelf (2) comprises an arc-shaped placement plate (201), and rollers (202) are installed at the four corners of the bottom of the arc-shaped placement plate (201); The position adjustment component (3) comprises a guide frame (301), four adjustment columns (302) and two limit rods (303); the four adjustment columns (302) are respectively arranged at the four corners of the guide frame (301), and the four adjustment columns (302) are connected to the top of the tensioning frame shelf (1); the two limit rods (303) are arranged parallel to each other, and the two limit rods (303) are connected to the bottom of the guide frame (301); the surfaces of the four adjustment columns (302) are each provided with a plurality of adjustment grooves (304), and the inner walls of the adjustment grooves (304) are clamped with the ends of the limit rods (303).

2. A prestressed prestressing laying tool according to claim 1, characterized in that: The tension frame shelf (1) comprises a shelf panel (101) and a support frame (102), wherein the shelf panel (101) is connected to the surface of the support frame (102), and the adjustment column (302) is connected to the top of the shelf panel (101).

3. A prestressed prestressing laying tool according to claim 2, characterized in that: Mounting tubes (4) are symmetrically arranged on both sides of the support frame (102), and the inner walls of the four mounting tubes (4) are each installed with an adjustment leg (5).

4. A prestressed prestressing laying tool according to claim 3, characterized in that: The adjusting leg (5) comprises a screw rod (501), the surface of the screw rod (501) is threadedly connected to a limiting sleeve (502), and the top of the limiting sleeve (502) is movably connected to the mounting tube (4).

5. A pre-tensioning prestressing laying tool according to claim 4, characterized in that: The bottom of the screw rod (501) is connected to an anti-skid pad (6), and the surface of the limiting sleeve (502) is symmetrically connected to an adjustment rod (7).

6. A prestressed prestressing laying tool according to claim 2, characterized in that: The support frame (102) and the guide frame (301) are both surrounded by four angle irons.