Adjustable plastic bucket wall thickness control device

Abstract

The utility model discloses an adjustable plastic bucket wall thickness control device, which relates to the technical field of plastic bucket production, and comprises a base, a conveying device is arranged on the base, a clamping groove is arranged on the conveying device, a mould is arranged in the clamping groove, the mould is connected with a storage tank, a nozzle is arranged on the storage tank, the nozzle is provided with a small nozzle, and the small nozzle is connected with the storage tank. A flat opening is installed on the small nozzle, and a control panel is installed on the side face of the nozzle. According to the utility model, the control panel is mounted, so that the injection speed can be flexibly adjusted, the product quality and consistency are improved, the production of unqualified products is avoided, and the production interruption is reduced; by installing the infrared detection device, abnormal conditions occurring in the production process can be rapidly recognized and processed, so that the risk of producing unqualified products is avoided, and the production efficiency and consistency are greatly improved; and an alarm is installed, so that an operator can take corresponding measures in time, and problems in the production process are avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of plastic barrel production, in particular to an adjustable plastic barrel wall thickness control device. Background Art

[0002] In the production process of plastic barrels, plastic particles are heated and melted, then injected into the mold, and then cooled and solidified to form the shape of the plastic barrel. The wall thickness of the plastic barrel has an important impact on its strength and durability. An existing plastic barrel production molding machine (publication number: CN218748890U) has at least the following defects in use:

[0003] 1. The injection speed has an important influence on the wall thickness distribution of the plastic barrel. If the injection speed cannot be controlled, the wall thickness of different parts may be inconsistent. Uneven wall thickness may reduce product quality, increase scrap rate, and affect the mechanical properties and appearance of the plastic barrel. The control of injection speed is related to the filling time of the molten plastic. If the injection speed is too fast or too slow, it may cause thermal stress concentration or bubble formation. Thermal stress and bubble problems may cause quality problems such as reduced strength, surface defects and breakage of the plastic barrel. The control of injection speed can be adjusted according to product design and production requirements to achieve optimal production efficiency. If the injection speed cannot be controlled, it may lead to an extended production cycle and reduced production efficiency. This will increase production costs and may affect order delivery time. The uncontrollable injection speed may cause excessive or insufficient injection of the plastic barrel, thereby increasing material waste. Excessive material may increase costs, while insufficient material may cause product quality problems. Therefore, a plastic barrel wall thickness control device that can adjust the injection speed is required.

[0004] 2. The presence of bubbles may cause the mechanical properties of the plastic barrel to deteriorate, and even cause quality problems such as product breakage, deformation or cracking. If the bubbles are not detected in time, these problems may not be discovered and solved, affecting the reliability and durability of the product. If there are bubbles in the wall of the plastic barrel, then during use, the bubbles may expand and eventually cause the plastic barrel to rupture. This may cause safety hazards to personnel and the environment, such as solution leakage or chemical leakage. Therefore, a plastic barrel wall thickness control device that can detect bubbles is needed.

[0005] 3. When the production speed of plastic barrels is too fast or a large number of bubbles appear, the barrel wall may become thin and uneven, resulting in the production of unqualified products. Without a timely alarm mechanism, these defects may be ignored until the product has been produced, wasting production costs and time. When abnormal conditions occur in plastic barrels, operators need to take timely measures to avoid producing unqualified products. Therefore, a plastic barrel wall thickness control device with an alarm is needed. Utility Model Content

[0006] The main purpose of the utility model is to provide an adjustable plastic barrel wall thickness control device, which can effectively solve the problems in the background technology.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] An adjustable plastic barrel wall thickness control device comprises a base, a conveying device is installed on the base, the conveying device is provided with a slot, a mold is placed in the slot, the mold is connected to a storage tank, a nozzle is installed on the storage tank, the nozzle is provided with a small nozzle, a flat mouth is installed on the small nozzle, and a control panel is installed on the side of the nozzle.

[0009] Preferably, an alarm is installed on the side of the base.

[0010] Preferably: an infrared detection device is installed on the side of the base.

[0011] Preferably, the flat mouth is directly above the mold.

[0012] Preferably, the alarm, the infrared detection device and the control panel are connected via wires, and the control panel is connected to the motor.

[0013] Preferably, the distance between the molds is kept consistent.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. By installing a control panel, the injection speed can be flexibly adjusted, improving product quality and consistency, avoiding the production of defective products and reducing production interruptions.

[0016] 2. By installing infrared detection devices, abnormal situations that occur during the production process can be quickly identified and handled, thereby avoiding the risk of producing defective products and greatly improving production efficiency and consistency.

[0017] 3. By installing an alarm, operators can take appropriate measures in time to avoid problems in the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure A of the utility model;

[0020] In the figure: 1. base; 2. conveying device; 3. slot; 4. mold; 5. nozzle; 6. small nozzle; 7. flat mouth; 8. control panel; 9. alarm; 10. infrared detection device; 11. motor; 12. storage tank. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Example

[0025] See also Figure 1-2 , the utility model provides a technical solution:

[0026] An adjustable plastic barrel wall thickness control device comprises a base 1, a conveying device 2 is installed on the base 1, the conveying device 2 is provided with a slot 3, a mold 4 is placed in the slot 3, the mold 4 is connected to a storage tank 12, a spout 5 is installed on the storage tank 12, the spout 5 is provided with a small spout 6, a flat mouth 7 is installed on the small spout 6, and a control panel 8 is installed on the side of the spout 5.

[0027] Specifically: an alarm 9 is installed on the side of the base 1.

[0028] Specifically: an infrared detection device 10 is installed on the side of the base 1.

[0029] Specifically: the flat mouth 7 is directly above the mold 4 .

[0030] Specifically, the alarm 9 , the infrared detection device 10 and the control panel 8 are connected via wires, and the control panel 8 is connected to the motor 11 .

[0031] Specifically: the distance between the molds 4 is kept consistent.

[0032] In this embodiment, a nozzle 5 is installed on the storage tank 12, and the nozzle 5 is provided with a small nozzle 6, and a flat mouth 7 is installed on the small nozzle 6. A control panel 8 is installed on the side of the nozzle 5, and the control panel 8 is connected to the motor 11. The control panel 8 can be used to flexibly adjust the injection speed. The operator can set it on the control panel 8 as needed to meet the injection speed required by different products or production. This adjustability makes the production process more flexible and allows optimization and improvement according to needs. Controlling the injection speed through the control panel 8 can achieve higher accuracy and stability. The operator can set the injection speed to a specific value according to product requirements to ensure that each injection can be carried out at a predetermined speed, reducing changes and fluctuations. This helps to improve product quality and consistency. The system equipped with the control panel 8 can monitor the injection speed in real time and adjust it as needed. If the injection speed deviates from the set value, the control panel 8 can promptly issue an alarm and take corresponding control measures to ensure the stability and consistency of the injection process. This real-time monitoring and adjustment function helps to avoid the production of defective products and reduce production interruptions. The control panel 8 is usually designed as an intuitive and easy-to-use interface, and the operator can control the injection speed through simple operations. This ease of operation allows the operator to quickly get started and reduces the risk of human error. In summary, controlling the injection speed through the control panel 8 has the advantages of flexibility, accuracy, stability and ease of operation, and can improve production efficiency, product quality and consistency.

[0033] In this embodiment, an infrared detection device 10 is installed on the side of the base 1. The infrared detection device 10 is connected to the control panel 8 and transmits the monitoring results to the control panel 8 in real time. The infrared detection device 10 adopts an infrared thermal imager with item number 63521 produced by Bazhou Shijian Rescue Safety Equipment Co., Ltd. The information of this product is as follows: infrared resolution 160×120 pixels, display screen 3-inch LCD screen 320×240 pixels backlight, temperature measurement range –20℃ to +150℃, 0℃ to +500℃, wavelength range 7.5-13μm, support multi-band dynamic imaging (MSX), aperture number 1.1, pitch 12μm, focal length 1.9mm, depth of field 0.1m far, spatial resolution (IFOV) 6.22mrad, minimum sensitivity 10lux, built-in digital camera 640×480 pixels, thermal sensitivity / NETD at +30℃ <100mK, field of view (FOV) 47°×35°, digital camera lens field of view (FOV) 73°×61°, can be adjusted according to the infrared lens, detector type focal plane array, uncooled microbolometer , fixed focus, image frequency 9Hz, storage temperature range -40℃ to +70℃, drop resistance 2m, charging time 2.5 hours to 90% of full charge, charging status indicated by LED light, charging temperature 0–45℃, charging system direct charging or using charger, battery voltage 3.6V, battery working time +25℃ ambient temperature and general use is about 4 hours, battery type lithium ion, battery capacity 2.6Ah at 20℃ to +25℃, battery weight 0.119kg, power management automatic shutdown and sleep mode, startup time 30 seconds, time to start from sleep mode 10 seconds, isotherm support, thermal imager size (length × width × height) 250mm×105mm×90mm, thermal imager weight (including battery) 0.7kg, packaging size 323×325×110mm.

[0034] The infrared detection device 10 can monitor the bubble situation in the production process of the plastic barrel in real time and transmit the monitoring results to the control panel 8. Since the infrared detection technology has high precision and efficiency, the position and number of bubbles can be accurately detected, and control measures can be taken in time when necessary. Since the infrared detection device 10 is directly connected to the control panel 8, the detection results can be fed back to the control panel 8 in real time. This real-time monitoring and feedback function can quickly identify and handle abnormal situations that occur during the production process, thereby avoiding the risk of producing defective products. By connecting to the control panel 8, the infrared detection device 10 can achieve automatic control. Once the presence of bubbles is detected, the device can automatically send a signal to the control panel 8 to adjust the injection speed or other parameters. This automatic control function greatly improves production efficiency and consistency. The infrared detection device 10 is usually designed as an intuitive and easy-to-use interface, and the operator can detect and control bubbles through simple operations. This ease of operation allows the operator to quickly get started and reduces the risk of human error. In summary, the plastic barrel wall thickness control device that monitors bubbles through the infrared detection device 10 has the advantages of high precision, high efficiency, real-time monitoring and feedback, automatic control and easy operation, which can improve production efficiency, product quality and consistency, while reducing the risk of human error.

[0035] In this embodiment, an alarm 9 is installed on the side of the base 1, and the alarm 9, the infrared detection device 10 and the control panel 8 are connected by wires. When too many bubbles are detected or the injection speed is abnormal, the alarm 9 is activated. When too many bubbles are detected or the injection speed is abnormal, the alarm 9 can be quickly activated and an alarm sound is sounded. This quick response function enables the operator to take corresponding measures in time to avoid problems in the production process. Through the wire connection, the alarm 9, the infrared detection device 10 and the control panel 8 can exchange information in real time to ensure the efficiency and real-time performance of the equipment. When an abnormal situation occurs, the device can immediately sound an alarm and pass the information to the control panel 8 so that the operator can take measures in time. The alarm 9 has the function of improving safety. It can monitor abnormal situations and sound an alarm during the production process to avoid the occurrence of production accidents. This function of improving safety is very important for ensuring the life safety of the staff and the normal operation of the production equipment. The alarm 9 is usually designed as an intuitive and easy-to-use interface, and the operator can control the alarm function through simple operations. This ease of operation allows the operator to quickly get started and reduces the risk of human error. In summary, the plastic barrel wall thickness control device with alarm function has the advantages of quick response, high efficiency and real-time performance, improved safety and easy operation. It can ensure the normal operation of the production process, improve production efficiency and consistency, and ensure the life safety of workers.

[0036] It should be noted that the utility model, as an adjustable plastic barrel wall thickness control device, can realize flexible adjustment of the injection speed by installing a control panel 8, thereby improving product quality and consistency, avoiding the production of defective products and reducing production interruptions; by installing an infrared detection device 10, it can quickly identify and handle abnormal situations occurring in the production process, thereby avoiding the risk of producing defective products and greatly improving production efficiency and consistency; by installing an alarm 9, the operator can take corresponding measures in a timely manner to avoid problems in the production process.

[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An adjustable plastic barrel wall thickness control device, comprising a base (1), characterized in that: A conveying device (2) is installed on the base (1), the conveying device (2) is provided with a slot (3), a mold (4) is placed in the slot (3), the mold (4) is connected to a material storage tank (12), a nozzle (5) is installed on the material storage tank (12), the nozzle (5) is provided with a small nozzle (6), a flat mouth (7) is installed on the small nozzle (6), and a control panel (8) is installed on the side of the nozzle (5).

2. The adjustable plastic barrel wall thickness control device according to claim 1, characterized in that: An alarm (9) is installed on the side of the base (1).

3. The adjustable plastic barrel wall thickness control device according to claim 1, characterized in that: An infrared detection device (10) is installed on the side of the base (1).

4. The adjustable plastic barrel wall thickness control device according to claim 1, characterized in that: The flat mouth (7) is located directly above the mold (4).

5. The adjustable plastic barrel wall thickness control device according to claim 2, characterized in that: The alarm (9), the infrared detection device (10) and the control panel (8) are connected via wires, and the control panel (8) is connected to the motor (11).

6. The adjustable plastic barrel wall thickness control device according to claim 1, characterized in that: The distance between the moulds (4) remains constant.

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