Skylight glass conveying device
By designing the automated transportation system of pulley and teleportation rope, the problem of low efficiency and safety risks during the installation of the sunroof glass is solved, and the efficient, safe and automated transportation and installation of glass are realized.
Patent Information
- Application Number
- CN202420870386.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The prior art has problems of inefficiency and safety risks in the installation of sunroof glass, especially when the installation of glass outside the crane hoisting range requires a lot of manual operation, which increases the risk of high-altitude operations.
A transportation device with a sunroof glass is designed. The automated transportation system composed of a pulley and the teleportation rope is used to move the conveyor rope by driving the conveyor rope through the suction component to achieve the automated transportation and installation of the glass.
It has significantly improved the speed and efficiency of glass installation, reducing the time and frequency of artificial height operations, reducing the risk of accidents, and improving the applicability and quality of the construction site.
Smart Images

Figure CN222389102U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a skylight glass transportation device, belonging to the technical field of building construction. Background Art
[0002] The skylight glass transport device is a device used to transport the glass from the ground to the skylight steel structure for safe and efficient installation. The transport device must be able to firmly fix the glass to prevent movement or shaking during transportation, which may cause glass breakage or other accidents.
[0003] In recent years, the quality requirements for construction have been continuously improved. When constructing glass above the steel structure of the skylight, a crane is often required for installation. Some glass that is not within the lifting range of the crane can only be installed in a purely manual manner. Laborers often need to walk above the steel structure of the skylight to complete other construction processes. This construction method not only affects the efficiency of glass installation, but also increases the risk of manual high-altitude operations. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model aims to provide a skylight glass transportation device to solve the problems of the prior art.
[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:
[0006] A skylight glass transport device comprises: a group of support frames mounted on a truss, two of the support frames are provided with at least two groups of pulleys, and a transmission rope is movably connected between two pulleys of different groups;
[0007] A traction assembly fixedly mounted on the conveying rope, the traction assembly comprising a traction frame arranged on the conveying rope, and a plurality of suction cups arranged below the traction frame;
[0008] a skylight glass disposed below the suction cup;
[0009] A driving assembly disposed on the truss, wherein the driving assembly is connected to the conveying rope;
[0010] The traction frame fixes the skylight glass by adsorbing it through a suction cup, and moves the skylight glass from a lower support frame to another higher support frame through the cooperation of the driving assembly and the transmission rope.
[0011] As a further improvement, the driving assembly includes a winch arranged on the truss, the output end of the winch is connected to the transmission rope, and the winch is electrically connected to the external control assembly.
[0012] As a further improvement, the traction assembly also includes a hoop fixed on the conveying rope, and a hand chain hoist fixedly installed below the hoop, and the hand chain hoist is fixedly connected to the traction frame through steel bars below.
[0013] As a further improvement, a plurality of electric suction cups are welded and fixed under the traction frame, and the electric suction cups are electrically connected to an external control component.
[0014] As a further improvement, the support frame includes a first support frame mounted above the skylight truss and a second support frame mounted at a lower position where the skylight glass is stored, and the first support frame and the second support frame are connected by a transmission rope.
[0015] As a further improvement, the first support frame includes a number of first steel columns vertically welded on the high-level truss, a first crossbeam connecting the number of the first steel columns, the first crossbeam is welded above the number of the first steel columns, a first diagonal brace is obliquely welded on the outer sides of two adjacent first steel columns, and a pulley is welded between the two first steel columns.
[0016] As a further improvement, the second support frame includes a number of second steel columns vertically welded on the low-level truss, a second crossbeam connecting the number of second steel columns, the second crossbeam is welded above the number of second steel columns, a second diagonal brace is obliquely welded on the outer sides of two adjacent second steel columns, and a pulley is welded between the two second steel columns.
[0017] As a further improvement, the winch is arranged on the bottom truss, and two winches are arranged.
[0018] The beneficial effects of the utility model are:
[0019] The utility model uses an automated transportation system composed of pulleys and transmission ropes, so that the skylight glass can be moved from one position to another without requiring a lot of manpower and material resources. This mechanized method significantly improves the speed and efficiency of glass installation.
[0020] In the past, manual handling methods increased the danger of workers moving at high altitudes. Fixing the glass with suction cups and using drive components to drive the conveyor rope to move it greatly reduces the time and frequency of workers working at high altitudes, thereby reducing the risk of accidents.
[0021] The automated suction cup and traction components replace some manual handling work, reducing the need for physical labor, allowing workers to focus more on monitoring and precise adjustment, improving work quality, and using the pulley and transmission rope system to flexibly respond to glass installation needs at different heights and locations, improving the applicability of the construction site. The operation of the entire system is relatively simple. By controlling the drive components, workers can complete most of the operations on the ground, greatly reducing work intensity and improving operational safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 The utility model is a schematic diagram of the high-level structure of a skylight glass transportation device.
[0024] Figure 2 The utility model is a schematic diagram of the low-level structure of a skylight glass transportation device.
[0025] Figure 3 The utility model is a schematic diagram of a control module of a skylight glass transportation device.
[0026] Figure 4 It is a structural schematic diagram of another embodiment of a skylight glass transportation device of the utility model.
[0027] 1. Support frame; 2. Pulley; 3. Conveyor rope; 4. Traction frame; 41. Electric suction cup; 5. Skylight glass; 7. Winch; 81. Hoop; 82. Steel bar; 8. Hand chain hoist; 11. First support frame; 12. Second support frame; 111. First steel column; 112. First crossbeam; 113. First diagonal brace; 121. Second steel column; 122. Second crossbeam; 123. Second diagonal brace; 9. Control assembly; 10. Truss. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.
[0029] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0030] In recent years, the quality requirements for construction have been continuously improved. When constructing glass above the steel structure of the skylight, a crane is often required for installation. Some glass that is not within the lifting range of the crane can only be installed in a purely manual manner. Laborers often need to walk above the steel structure of the skylight to complete other construction processes. This construction method not only affects the efficiency of glass installation, but also increases the risk of manual high-altitude operations.
[0031] Reference Figure 1-3 As shown, a transport device for skylight glass comprises:
[0032] A group of support frames 1 erected on the truss 10, at least two groups of pulleys 2 are arranged on the two support frames 1, and a transmission rope 3 is movably connected between two pulleys 2 of different groups;
[0033] A traction assembly fixedly mounted on the conveying rope 3, the traction assembly comprising a traction frame 4 arranged on the conveying rope 3, and a plurality of suction cups arranged below the traction frame 4;
[0034] A skylight glass 5 disposed below the suction cup;
[0035] A driving assembly disposed on the truss 10, wherein the driving assembly is connected to the conveying rope 3;
[0036] The traction frame 4 fixes the skylight glass 5 by adsorbing it through a suction cup, and through the cooperation of the driving component and the transmission rope 3, the skylight glass 5 is moved from a lower support frame 1 to another higher support frame 1.
[0037] By using the automated transport system consisting of pulleys 2 and conveyor ropes 3, the skylight glass 5 can be moved from one location to another without requiring a lot of manpower and material resources. This mechanized approach significantly improves the speed and efficiency of glass installation.
[0038] In the previous manual handling method, the activities of workers at high altitudes increased the danger of the operation. Fixing the glass with a suction cup and using a drive assembly to drive the conveyor rope 3 to move it greatly reduces the time and frequency of workers working at high altitudes, thereby reducing the risk of accidents.
[0039] The automated suction cup and traction components replace some manual handling work, reducing the need for physical labor, allowing workers to focus more on monitoring and precise adjustment, improving work quality, and using the pulley 2 and transmission rope 3 system to flexibly respond to glass installation needs at different heights and locations, improving the applicability of the construction site. The operation of the entire system is relatively simple. By controlling the drive components, workers can complete most of the operations on the ground, greatly reducing work intensity and improving operational safety.
[0040] The driving assembly includes a winch 7 disposed on the truss 10, and the output end of the winch 7 is connected to the transmission rope 3. In order to improve the transmission effect and extend the service life, it is very important to select the appropriate winch 7 model and the transmission rope 3 material.
[0041] In view of the transportation requirements of the skylight glass 5, an efficient and reliable winch 7 model is selected, such as a ZD electric winch 7 or a CD electric winch 7. These models have high transmission efficiency, stability and durability, and are suitable for material lifting and transmission in various industrial scenarios. In this embodiment, the winch 7 adopts a ZD electric winch 7.
[0042] The material of the transmission rope 3 directly affects the transmission effect and service life. In this embodiment, the steel wire rope is 14 mm, which has the characteristics of high strength, wear resistance, corrosion resistance, etc., and is suitable for heavy-load and high-strength transmission occasions. Selecting high-quality steel wire rope can ensure a smooth and reliable transmission process.
[0043] On the above-built conveying platform, the skylight glass 5 is moved by setting a traction assembly in cooperation with the electric suction cup 41 on the traction frame 4, as follows: the traction assembly also includes a clamping member 81 fixed on the conveying rope 3, and a hand winch 8 fixedly installed under the clamping member 81, and the hand winch 8 is fixedly connected to the traction frame 4 through a steel bar 82 at the bottom.
[0044] The hoop 81 is a metal or plastic product used to fix or bundle objects. Usually, the hoop 81 is made of a long strip of material, which can be fixed in a desired position by some means, such as bending, twisting or pressing. The main function of the hoop 81 is to increase the stability and structural strength of the object and prevent the object from moving or deforming during transportation or storage. They are widely used in packaging, transportation, construction, woodworking and other industries.
[0045] A chain hoist is a tool used to assist in lifting or moving heavy objects, usually consisting of two handles and a crossbar connecting them, similar to a modern wheelbarrow or cart. The principle of a chain hoist is to convert human power into lifting or moving heavy objects by utilizing the principle of leverage. It is very useful for carrying, loading and unloading goods or performing simple construction work.
[0046] A plurality of electric suction cups 41 are welded and fixed below the traction frame 4, and the electric suction cups 41 are electrically connected to the external control component 9, and the hoist 7 is electrically connected to the external control component 9. In this embodiment, there are four hoists 7, two of which are arranged on the high-level truss 10 and two are arranged on the low-level truss 10, and they are controlled by the same control component 9, so they can be driven synchronously.
[0047] In this embodiment, the traction frame 4 is welded from multiple groups of square frames, each square frame is welded from 40mmx40mmx4mm square tubes, and an electric suction cup 41 is welded and fixed under each square frame. In this embodiment, a total of 9 groups of electric suction cups 41 are provided.
[0048] The electric suction cup 41 is a suction cup device that uses electricity as a power source and is used to absorb and lift various objects with smooth surfaces. It is usually provided with negative pressure by an electric vacuum pump or an electric fan, and the suction effect is achieved through the air pressure difference between the suction cup and the surface of the object being absorbed. Compared with the traditional manual suction cup, the electric suction cup 41 has higher suction power, more convenient operation and a wider range of applications.
[0049] The electric suction cup 41 usually uses a vacuum pump as a power source to generate negative pressure to create suction. The suction cup contacts the surface of the adsorbed object and generates suction through negative pressure. The suction cup is usually made of soft materials such as silicone rubber to ensure that it fits tightly with the adsorbed surface and has good sealing. The start and stop of the suction cup, the size of the suction force and other operating parameters are controlled by the control component 9, which usually includes a power switch, a vacuum pump / fan control switch, a suction adjustment button, etc.
[0050] Common electric suction cups 41 include:
[0051] EV series electric suction cup 41, VEV series electric suction cup 41, EDV series electric suction cup 41, SDV series electric suction cup 41.
[0052] The electric suction cup 41 used for high-altitude work needs to have sufficient suction force to ensure that the object can be lifted and carried safely and reliably in a high-altitude environment. Generally speaking, for high-altitude work, the suction force should not be less than a certain standard value to ensure that the suction cup can be firmly adsorbed on the surface of the object and remain stable.
[0053] For aerial work, an electric suction cup 41 with a suction force of not less than 200 kg (about 440 pounds) is usually selected. Such suction force can ensure that heavier objects can be firmly adsorbed and lifted in various aerial work scenarios, ensuring the safety of workers and equipment. Therefore, the EDV series electric suction cup 41 is used in this embodiment.
[0054] The support frame 1 includes a first support frame 11 mounted above the skylight truss 10 and a second support frame 12 mounted at a lower position where the skylight glass 5 is stored. The first support frame 11 and the second support frame 12 are connected via a transmission rope 3 .
[0055] The first support frame 11 includes a plurality of first steel columns 111 vertically welded on the high-position truss 10, and a first crossbeam 112 connecting the plurality of first steel columns 111, the first crossbeam 112 is welded above the plurality of first steel columns 111, a first diagonal brace 113 is obliquely welded on the outer sides of two adjacent first steel columns 111, and a pulley 2 is welded between the two first steel columns 111.
[0056] The second support frame 12 includes a plurality of second steel columns 121 vertically welded on the low-level truss 10, and a second crossbeam 122 connecting the plurality of second steel columns 121, the second crossbeam 122 is welded above the plurality of second steel columns 121, a second diagonal brace 123 is obliquely welded on the outer sides of two adjacent second steel columns 121, and a pulley 2 is welded between the two second steel columns 121.
[0057] The first support frame 11 is arranged above the skylight truss 10 to support the position of the maintenance equipment on the top of the skylight frame. This design can ensure that the maintenance equipment can be firmly fixed above the skylight, provide sufficient support force, and ensure the safety and stability of the maintenance operation.
[0058] The second support frame 12 is arranged at a low position where the skylight glass 5 is stored, in order to provide additional support and stability during the operation of the maintenance equipment. By arranging the support frame 1 at a low position, the center of gravity of the entire maintenance equipment can be balanced, the unstable factors can be reduced, and the safety of operation can be improved.
[0059] Since each support frame 1 adopts vertical steel columns and crossbeams connecting the columns, this structural design can provide strong supporting force and stability, ensuring that the maintenance equipment will not tilt or shake during operation.
[0060] At the same time, a diagonal brace is welded obliquely on the outer side of each support frame 1. This arrangement can increase the overall stability of the support frame 1 and prevent it from being deformed or unstable when subjected to external forces.
[0061] Furthermore, the two support frames 1 are connected via a transmission rope 3. This connection method can form a firm connection between the two support frames 1, ensuring that they can work together to provide stronger support and stability.
[0062] It can effectively improve the operational safety and stability of skylight maintenance equipment, ensure that maintenance and repair work can be carried out safely and reliably during high-altitude operations, reduce the occurrence of accidents, and protect the safety of workers.
[0063] In this embodiment, the length*width size of the skylight glass 5 is 1500mmx1500mm. The steel columns are 250mmx150mmx6mm, and the crossbeams and diagonal braces are 150mmx100mmx4mm, made of Q235B.
[0064] Example 2
[0065] like Figure 4 As shown, this embodiment is basically the same as the embodiment 1, except that: the hoist 7 is arranged on the bottom truss 10, and two hoists 7 are arranged.
[0066] Since the high-level truss 10 is not provided with a winch 7 , the conveying rope 3 is conveyed to the side of the winch 7 after being wrapped around the pulley 2 during installation.
[0067] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0068] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0069] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A skylight glass transportation device, characterized in that: include: A group of support frames (1) erected on a truss (10), at least two groups of pulleys (2) being arranged on the two support frames (1), and a transmission rope (3) being movably connected between two pulleys (2) of different groups; A traction assembly fixedly mounted on the conveying rope (3), the traction assembly comprising a traction frame (4) arranged on the conveying rope (3), and a plurality of suction cups arranged below the traction frame (4); A skylight glass (5) arranged below the suction cup; A driving assembly arranged on the truss (10), wherein the driving assembly is connected to the conveying rope (3); The traction frame (4) fixes the skylight glass (5) by suction through a suction cup, and moves the skylight glass (5) from a lower support frame (1) to another higher support frame (1) through the cooperation between the driving component and the transmission rope (3).
2. The skylight glass transportation device according to claim 1, characterized in that: The driving assembly comprises a hoist (7) arranged on a truss (10), the output end of the hoist (7) is connected to a transmission rope (3), and the hoist (7) is electrically connected to an external control assembly (9).
3. The skylight glass transportation device according to claim 1, characterized in that: The traction assembly also includes a hoop (81) fixed on the conveying rope (3), and a hand chain hoist (8) fixedly installed below the hoop (81), and the hand chain hoist (8) is fixedly connected to the traction frame (4) through a steel bar (82) below.
4. The skylight glass transportation device according to claim 1, characterized in that: A plurality of suction cups are welded and fixed below the traction frame (4), wherein the suction cups are electric suction cups (41), and the electric suction cups (41) are electrically connected to an external control component (9).
5. The skylight glass transportation device according to claim 1, characterized in that: The support frame (1) comprises a first support frame (11) mounted above a skylight truss (10), and a second support frame (12) mounted at a lower position where the skylight glass (5) is stored, and the first support frame (11) and the second support frame (12) are connected via a transmission rope (3).
6. The skylight glass transportation device according to claim 5, characterized in that: The first support frame (11) comprises a plurality of first steel columns (111) vertically welded on the high-position truss (10), a first crossbeam (112) connecting the plurality of first steel columns (111), the first crossbeam (112) being welded above the plurality of first steel columns (111), a first diagonal brace (113) being obliquely welded on the outer sides of two adjacent first steel columns (111), and a pulley (2) being welded between the two first steel columns (111).
7. The skylight glass transportation device according to claim 5, characterized in that: The second support frame (12) comprises a plurality of second steel columns (121) vertically welded on the low-position truss (10), a second crossbeam (122) connecting the plurality of second steel columns (121), the second crossbeam (122) being welded above the plurality of second steel columns (121), a second diagonal brace (123) being obliquely welded on the outer sides of two adjacent second steel columns (121), and a pulley (2) being welded between the two second steel columns (121).
8. The skylight glass transportation device according to claim 2, characterized in that: The hoist (7) is arranged on the bottom truss (10), and two hoists (7) are arranged.