Multifunctional casting machining hoisting device

Through the design of multi -functional casting machining lifting devices, the combined structure of the bracket and clamping device is used to solve the problem of low casting efficiency of castings in existing technologies and large hidden safety hazards, and achieve efficient and safe casting and flipping operations.

CN222389410UActive Publication Date: 2025-01-24SUZHOU CHUO MALLEABLE IRON
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Patent Information

Application Number
CN202420985226.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-24
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing casting lifting technology has problems such as scratches caused by direct contact between the spreader and the workpiece, low manual flip efficiency and great safety risks.

Method used

Design a multifunctional casting processing hoisting device, including a bracket device and a clamping device. The bracket device is composed of a lifting ring, a central hanging shaft, upper and lower end sleeves, a crankshaft boom and an elastic branch. The clamping device uses a rotating bearing and a chuck. The rotating shaft, rubber chuck and anti-motion cover realize the safe flipping and lifting of the workpiece through the rubber chuck and elastic retaining ring.

Benefits of technology

It improves the efficiency of casting lifting and turning, reduces the risk of surface damage to the workpiece, enhances operational safety, and reduces the need for manual handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multifunctional casting machining hoisting device which comprises a support device and a clamping device, the support device is composed of a hoisting ring, a center hoisting shaft, an upper end shaft sleeve and a lower end shaft sleeve, and crankshaft hoisting arms and elastic branch rods are arranged at the two ends of the upper end shaft sleeve and the two ends of the lower end shaft sleeve respectively in a mirror symmetry mode. Clamping devices connected with the crankshaft suspension arm and the elastic branch rod are arranged at the lower ends of the crankshaft suspension arm and the elastic branch rod. The utility model has the beneficial effects that the inspection efficiency is improved, the working efficiency is improved by 16.8% compared with the original manual turnover operation inspection, the manual carrying operation of staff is reduced, the operation safety is improved, the occurrence of the condition that the surface of a workpiece is poor due to the operation of a lifting appliance is reduced, the mechanism is simple, the operation is convenient, the bearable load is large, and the production cost is reduced. The lifting device is small in size and can be flexibly used for lifting operation in machining equipment such as a vertical lathe.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting hoisting, in particular to a multifunctional casting processing hoisting device. Background Art

[0002] In the prior art, in daily processing, the lifting of castings is an important part of the processing. Due to the different processes in the processing, it is often necessary to lift and flip the castings from one process to the next process. However, due to the heavy weight and large volume of the castings, it is usually necessary to design a lifting device for transportation and manually carry out the transportation. This method has many shortcomings.

[0003] 1. Traditional lifting operations use magnetic lifters and steel plate lifting clamps. The operation method is relatively cumbersome during lifting. The lifters usually come into direct contact with the surface of the casting. Since the surface of the workpiece has smoothness requirements, this method can easily touch the workpiece, causing scratches on the product and a decrease in yield.

[0004] 2. After the workpiece is processed, when it needs to be turned over for inspection at the next workstation, the workpiece needs to be placed on the workbench first, then turned over with the help of tools or manually, and then lifted again, which is time-consuming, labor-intensive and inefficient, and manual turning is prone to safety accidents. Utility Model Content

[0005] The purpose of the utility model is to provide a multifunctional casting processing hoisting device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multifunctional casting processing lifting device, including a support device and a clamping device, the support device is composed of a lifting ring, a central hanging shaft, an upper end sleeve, and a lower end sleeve, and the upper end sleeve and the lower end sleeve are respectively provided with a crankshaft arm and an elastic branch rod in mirror symmetry at both ends, and the lower ends of the crankshaft arm and the elastic branch rod are provided with a clamping device connected thereto.

[0007] Further optimized, the clamping device includes a rotating bearing, one end of which is provided with a chuck shaft and a rubber chuck in sequence, and the rear end of the rotating bearing away from the chuck shaft is provided with an anti-movement cover plate.

[0008] Further optimized, the chuck shaft is close to one end of the rotating bearing, and a first positioning key and a second positioning key are symmetrically provided at the upper and lower ends thereof.

[0009] Further optimized, a cotter pin is provided on one side of the lifting ring, and the size of the cotter pin is 6 mm.

[0010] For further optimization, a suspension arm is provided between the clamping device and the crankshaft suspension arm and the tension branch rod, and an elastic retaining ring is provided between the suspension arm and the rotating bearing.

[0011] Further optimized, one end of the crankshaft arm is connected to the upper end sleeve, and the other end thereof is fixedly connected to the clamping device.

[0012] Further optimized, one end of the elastic branch rod is connected to the lower end sleeve, and the other end is connected to the crankshaft arm.

[0013] Further optimized, the clamping device is arranged inside the boom.

[0014] Beneficial Effects

[0015] The multifunctional casting processing hoisting device provided by the utility model has improved inspection efficiency. The hoisting device improves work efficiency by 16.8% compared with the original manual flipping operation inspection, reduces employees' manual handling operations, improves operation safety, and reduces the occurrence of poor workpiece surface conditions caused by operating hoists. It has a simple structure, is easy to operate, can withstand large loads, has a small size, and can be flexibly used for hoisting operations in processing equipment such as vertical lathes. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a cross-sectional schematic diagram of the clamping device of the utility model;

[0018] Figure 3 It is a schematic diagram of the hoisting operation of the utility model. DETAILED DESCRIPTION

[0019] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0020] Example

[0021] like Figure 1-3 As shown, a multifunctional casting processing lifting device includes a support device and a clamping device. The support device is composed of a lifting ring 1, a central lifting shaft 2, an upper end sleeve 14, and a lower end sleeve 5. The upper end sleeve 14 and the lower end sleeve 5 are mirror-symmetrically provided with a crankshaft arm 3 and an elastic branch rod 4 at both ends. The lower ends of the crankshaft arm 3 and the elastic branch rod 4 are provided with a clamping device connected thereto.

[0022] In this embodiment, the clamping device includes a rotating bearing 9 , one end of which is provided with a chuck shaft 7 and a rubber chuck 11 in sequence, and the rear end of the rotating bearing 9 away from the chuck shaft 7 is provided with an anti-movement cover plate 8 .

[0023] The chuck shaft 7 is close to one end of the rotating bearing 9, and the upper and lower ends thereof are symmetrically provided with a first positioning key 12 and a second positioning key 13. A cotter pin is provided on one side of the lifting ring 1, and the size of the cotter pin is 6 mm.

[0024] A suspension arm 15 is provided between the clamping device and the crankshaft suspension arm 3 and the elastic branch rod 4, and an elastic retaining ring is provided between the suspension arm 15 and the rotating bearing 9. One end of the crankshaft suspension arm 3 is connected to the upper end sleeve 14, and the other end thereof is fixedly connected to the clamping device. One end of the elastic branch rod 4 is connected to the lower end sleeve 5, and the other end thereof is connected to the crankshaft suspension arm 3, and the clamping device is arranged inside the suspension arm 15.

[0025] The lifting ring has its own thread and is tightened on the head of the central hanging shaft. A 6mm diameter through hole is opened between the lifting ring and the head of the hanging shaft, and a 6mm split pin is added to prevent the loosening of the lifting ring after long-term operation; the place where the chuck contacts the workpiece is designed as a rubber chuck to avoid damaging the workpiece during operation and causing defective finished products; an elastic retaining ring is added between the rotating bearing and the hanging arm to reduce the wear of the bearing and the hanging arm;

[0026] An anti-pinch baffle is added to the top of the upper shaft sleeve of the sling to prevent employees from pinching their fingers during operation, thereby increasing the safety of the sling; the first positioning key and the second positioning key prevent shaking between the boom and the rotating bearing and the chuck shaft, thereby improving the movement accuracy of the sling.

[0027] After the workpiece is processed by the equipment, the employee uses the lifting device to tighten the holes on the left and right sides of the workpiece through the rubber chuck. During the movement, the workpiece is manually flipped over and the rubber head is driven to rotate through the bearing to achieve the flipping of the workpiece.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions recorded in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the utility model content within the protection scope of the utility model.

Claims

1. A multifunctional casting processing hoisting device, characterized in that: The invention comprises a support device and a clamping device, wherein the support device is composed of a lifting ring (1), a central lifting shaft (2), an upper end sleeve (14), and a lower end sleeve (5); a crankshaft lifting arm (3) and an elastic branch rod (4) are respectively provided at both ends of the upper end sleeve (14) and the lower end sleeve (5) in a mirror-symmetrical manner; and a clamping device connected to the crankshaft lifting arm (3) and the elastic branch rod (4) is provided at the lower ends thereof.

2. The multifunctional casting processing and hoisting device according to claim 1 is characterized in that: The clamping device comprises a rotating bearing (9), one end of which is provided with a chuck rotating shaft (7) and a rubber chuck (11) in sequence, and the rear end of the rotating bearing (9) away from the chuck rotating shaft (7) is provided with an anti-movement cover plate (8).

3. The multifunctional casting processing and hoisting device according to claim 2 is characterized in that: The chuck rotating shaft (7) is located at one end close to the rotating bearing (9), and a first positioning key (12) and a second positioning key (13) are symmetrically provided at the upper and lower ends thereof.

4. The multifunctional casting processing hoisting device according to claim 1 is characterized in that: A cotter pin is provided on one side of the lifting ring (1), and the size of the cotter pin is 6 mm.

5. The multifunctional casting processing and hoisting device according to claim 2 is characterized in that: A suspension arm (15) is provided between the clamping device and the crankshaft suspension arm (3) and the elastic branch rod (4), and an elastic retaining ring is provided between the suspension arm (15) and the rotating bearing (9).

6. The multifunctional casting processing hoisting device according to claim 1 is characterized in that: One end of the crankshaft suspension arm (3) is connected to the upper end sleeve (14), and the other end is fixedly connected to the clamping device.

7. The multifunctional casting processing hoisting device according to claim 1 is characterized in that: One end of the elastic branch rod (4) is connected to the lower end sleeve (5), and the other end is connected to the crankshaft suspension arm (3).

8. The multifunctional casting processing and hoisting device according to claim 5 is characterized in that: The clamping device is arranged inside the suspension arm (15).