Corn fiber fabric washing device

By using the adjustment roller and cleaning roller in the corn fiber fabric washing device for pre-cleaning and multiple cleanings, combined with the cylinder adjustment and dehydration treatment of the rotating roller heating wire, the problems of poor mixing effect and low processing efficiency in corn fiber fabric cleaning are solved. problem, achieving more efficient washing and drying effects.

CN222390054UActive Publication Date: 2025-01-24ZHEJIANG EMF COSPLAY CULTURE IND
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420454984.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-01-24
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

During the cleaning process of corn fiber fabrics, due to immersion cleaning, the cleaning liquid and the fiber fabric have a short contact time, and the mixing effect is poor, which affects the washing effect. The washing liquid needs to be replaced frequently, which affects the processing efficiency.

Method used

A corn fiber fabric washing device is designed. The first and second adjustment rollers are used to pre-clean the fiber fabric before soaking and cleaning. The second adjustment roller is driven by the cylinder to move to adjust the tightness of the fabric. A rotating roller and a heating wire are set. Perform dehydration and heat treatment.

Benefits of technology

Through pre -cleaning and the friction of multiple cleaning rollers, the cleaning effect of fiber fabric is enhanced. The cylinder regulates the prevention of damage. The rotor roller and heating wire are easy to dewater and drying, which improves the overall water washing and drying efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222390054U_ABST
    Figure CN222390054U_ABST
Patent Text Reader

Abstract

The utility model relates to a corn fiber fabric washing device which comprises a washing box filled with cleaning liquid, a feeding port and a discharging port are formed in the two sides of the washing box and located above the liquid level of the cleaning liquid, a first adjusting roller and two guide rollers used for supporting fiber fabric are arranged in the washing box, and the first adjusting roller and the two guide rollers are arranged in the washing box. The two guide rollers are arranged on the sides, close to each other, of the feeding port and the discharging port respectively, the first adjusting roller is fixedly arranged between the two guide rollers, strip-shaped protrusions are arranged on the outer end face of the first adjusting roller, and a liquid adding port used for injecting cleaning liquid into the washing tank is formed in the upper end face of the inner wall of the washing tank. The liquid adding opening is formed between the first adjusting rollers close to the feeding opening, the side wall of the lower end of the washing box communicates with a liquid discharging pipe, a plurality of cleaning rollers are rotationally arranged in the washing box and divided into an upper group and a lower group, each group of cleaning rollers are evenly arranged along the horizontal plane, and the two groups of cleaning rollers are vertically arranged in a staggered mode. The cleaning device has a better cleaning effect on the fiber fabric.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of textiles, and in particular to a corn fiber fabric washing device. Background Art

[0002] Corn fiber is a synthetic fiber made from corn, wheat and other starches, which is fermented into lactic acid and then polymerized and spun. It has excellent drape, smoothness, moisture absorption and breathability, natural antibacterial and skin-safe weak acidity, good heat resistance and UV resistance, and is glossy and elastic. It is widely used in the production and development of intimate underwear, sportswear, etc. Corn fiber fabrics need to be washed after dyeing.

[0003] The Chinese patent discloses a water washing device for dyeing corn fiber fabrics, which specifically relates to the technical field of corn fiber fabric dyeing, including a water washing box, openings are provided on both sides of the water washing box near the top, a conveying structure is arranged inside the water washing box, a cleaning structure is arranged at the bottom of the inner cavity of the water washing box below the liquid level of the cleaning liquid, an extrusion structure is arranged at the top of the inner cavity of the water washing box near the right opening, a drying box is fixedly connected to the right side of the water washing box, and fiber fabrics are arranged between the left opening of the water washing box and the drying box through the conveying structure.

[0004] In order to prevent damage to the corn fiber fabric during the cleaning process, immersion cleaning is adopted. The fiber fabric passes through the cleaning liquid, and the contact time between the fiber fabric and the cleaning liquid is short, resulting in poor mixing effect of the cleaning liquid and the fiber fabric, affecting the washing effect of the corn fiber fabric. At the same time, after the washing liquid has worked for a period of time, the washing liquid in the washing phase needs to be replaced, affecting the processing efficiency.

[0005] Therefore, it is necessary to propose a new technical solution to solve the above problems. Utility Model Content

[0006] In order to enhance the mixing effect between fiber fabrics and cleaning liquid, the present application provides a corn fiber fabric washing device.

[0007] The present application provides a corn fiber fabric washing device, which adopts the following technical solution:

[0008] A corn fiber fabric water washing device comprises a water washing box filled with cleaning liquid, a feed port and a discharge port are arranged on both sides of the water washing box, the feed port and the discharge port are located above the liquid surface of the cleaning liquid, a first adjusting roller and two guide rollers for supporting the fiber fabric are arranged in the water washing box, the two guide rollers are respectively arranged on the side close to each other of the feed port and the discharge port, the first adjusting roller is fixedly arranged between the two guide rollers, the outer end surface of the first adjusting roller is provided with a strip-shaped protrusion, the upper end surface of the inner wall of the water washing box is provided with a liquid filling port for injecting cleaning liquid into the water washing box, the liquid filling port is arranged between the first adjusting rollers close to the feed port, a second adjusting roller for supporting the fiber fabric is arranged in the water washing box, the axis of the second adjusting roller is parallel to the rotation axis of the guide roller, the second adjusting roller is arranged between the feed port and the first adjusting roller, and the horizontal position of the second adjusting roller is lower than the first adjusting roller, and the fiber fabric is bypassed by the second adjusting roller away from the side of the first adjusting roller.

[0009] By adopting the above technical solution, after the cloth enters the washing box from the feed inlet, the cleaning liquid in the liquid outlet drips onto the fiber fabric along the liquid outlet. When the fiber fabric passes through the first adjusting roller and the second adjusting roller, the strip-shaped protrusion abuts against the limiting fabric, so that the cleaning liquid is evenly applied to the fiber fabric, thereby achieving a pre-cleaning effect on the fiber fabric. After that, the fiber fabric is immersed in the cleaning liquid for immersion cleaning.

[0010] Optional: A plurality of cleaning rollers are rotatably arranged in the washing box, a soft fur layer is arranged on the outer end surface of the cleaning rollers, the plurality of cleaning rollers are divided into two groups, each group of cleaning rollers is evenly arranged along a horizontal plane, and the two groups of cleaning rollers are vertically staggered.

[0011] By adopting the above technical solution, when the fiber fabric passes through a plurality of cleaning rollers, the soft fur layer on the outer side of the cleaning rollers further cleans the fiber fabric.

[0012] Optionally: the side wall of the water washing box is provided with two horizontal through grooves, the two ends of the second adjusting roller are respectively slidably arranged in the two through grooves, and a cylinder for driving the second adjusting roller to move is provided outside the water washing box.

[0013] By adopting the above technical solution, the cylinder drives the second adjusting roller to move, thereby adjusting the tightness of the fiber fabric to prevent damage to the fabric during the cleaning process.

[0014] Optionally, there are multiple liquid adding ports, and the multiple liquid adding ports are arranged in parallel along the length direction of the opening.

[0015] By adopting the above technical solution, the cleaning liquid and the fiber fabric can be mixed more evenly.

[0016] Optional: Two rotating rollers are provided in the washing box, and the rotating rollers are arranged between the cleaning roller and the discharge port, and the rotating rollers are located above the liquid surface of the cleaning liquid, the rotating axis of the rotating roller is parallel to the rotating axis of the cleaning roller, and a gap is left between the two rotating rollers for the fiber fabric to pass through.

[0017] By adopting the above technical solution, the fiber fabric is dehydrated, which facilitates the subsequent drying process of the fabric.

[0018] Optional: A gear is provided on the rotating shaft of the rotating roller, and the two gears are meshed with each other. A driving motor for driving the rotating roller to rotate is provided outside the washing box, and the driving motor is fixedly provided on the outer wall of the washing box. The output shaft of the driving motor is coaxially fixedly connected to any one of the rotating rollers.

[0019] By adopting the above technical solution, the friction between the rotating roller and the fiber fabric is reduced to prevent damage to the fiber fabric.

[0020] Optionally: A heating wire for heating the cleaning liquid is provided in the washing box.

[0021] By adopting the above technical solution, the cleaning liquid is heated, which facilitates the subsequent drying process of the fiber fabric.

[0022] Optionally: A level meter for measuring the water level of the cleaning liquid is provided on the side wall of the washing box.

[0023] By adopting the above technical solution, it is convenient for the staff to monitor the amount of cleaning liquid in the washing tank.

[0024] In summary, the present application includes at least one of the following beneficial technical effects:

[0025] 1. The present application provides a first adjusting roller and a second adjusting roller so that the fiber fabric is pre-cleaned with a cleaning liquid of a relatively high concentration before being soaked and cleaned, thereby enhancing the cleaning effect on the fiber fabric.

[0026] 2. The second adjusting roller is driven to move by the cylinder to prevent the tightness of the fiber fabric from being adjusted during the cleaning process.

[0027] 3. By setting rotating rollers and heating wires in the washing box, the cleaned fiber fabrics are dehydrated to facilitate subsequent drying of the fiber fabrics. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the structure of an embodiment of the present application;

[0029] Figure 2It is a schematic diagram of the cross-sectional structure of an embodiment of the present application.

[0030] In the figure, 1. washing box; 11. feed port; 12. discharge port; 13. liquid filling port; 14. drain pipe; 141. valve; 15. cylinder; 16. liquid level gauge; 2. guide roller; 3. first adjusting roller; 4. second adjusting roller; 5. cleaning roller; 51. soft wool layer; 6. rotating roller; 61. gear; 7. driving motor; 8. heating wire. DETAILED DESCRIPTION

[0031] The present application is further described in detail below in conjunction with the accompanying drawings.

[0032] The present application discloses a corn fiber fabric washing device, such as Figure 1 and Figure 2 As shown, it includes a washing box 1, which is filled with cleaning liquid. A feed port 11 and a discharge port 12 are arranged on both sides of the upper end of the washing box 1. The feed port 11 and the discharge port 12 are arranged above the liquid surface of the cleaning liquid to prevent the cleaning liquid from flowing out along the feed port 11 and the discharge port 12. A guide roller 2 is arranged on the side close to the feed port 11 and the discharge port 12. The two ends of the guide roller 2 are rotatably connected to the inner wall of the washing box 1, and the fiber fabric is bypassed by the upper side of the guide roller 2. A first adjusting roller 3 for pre-cleaning the fiber fabric is arranged between the two guide rollers 2. The axis of the first adjusting roller 3 is parallel to the rotation axis of the guide roller 2. The two ends of the first adjusting roller 3 are fixedly connected to the inner wall of the washing box 1. The outer end surface of the first adjusting roller 3 is provided with a plurality of strip-shaped protrusions. The plurality of strip-shaped protrusions are arranged circumferentially along the axis of the first adjusting roller 3. The outer surface of the strip-shaped protrusions is a smooth surface to prevent damage to the fiber fabric.

[0033] The upper end surface of the inner cavity of the washing box 1 is provided with a plurality of liquid filling ports 13 for injecting cleaning liquid into the washing box 1. The plurality of liquid filling ports 13 are arranged between the first adjusting roller 3 and the feed port 11. The plurality of liquid filling ports 13 are arranged along the length direction of the feed port 11. When the cleaning liquid drips onto the fiber fabric along the plurality of liquid filling ports 13, the cleaning liquid is more dispersed, so as to achieve a better washing effect on the fiber fabric inside the washing box 1.

[0034] The lower side wall of the washing tank 1 is connected with a drain pipe 14, which is arranged at the lower side of the discharge port 12 of the washing tank 1. The drain pipe 14 is provided with a control valve 141 for controlling the flow of the drain pipe 14. The cleaning liquid in the washing tank 1 is discharged through the drain pipe 14 for collection and treatment, so as to achieve the circulation effect of the cleaning liquid in the washing tank 1. The side wall of the washing tank 1 is provided with a liquid level gauge 16 for measuring the water level of the cleaning liquid. By observing the liquid level of the liquid level gauge 16, it is convenient for the staff to detect the liquid level in the washing tank 1, and timely perform maintenance when the drain pipe 14 is blocked.

[0035] A plurality of cleaning rollers 5 are arranged in the washing box 1. The cleaning rollers 5 are all arranged below the liquid level of the cleaning liquid in the washing box 1. The rotation axis of the rotating roller 6 is parallel to the rotation axis of the guide roller 2. The plurality of cleaning rollers 5 are divided into two groups, upper and lower. Each group of cleaning rollers 5 is evenly arranged along the horizontal plane, and the two groups of cleaning rollers 5 are vertically staggered. After the fiber fabric enters the washing box 1 from the guide roller 2 of the feed port 11, the fiber fabric bypasses the plurality of cleaning rollers 5 in turn. During the transportation of the fiber fabric, the friction between the fiber fabric and the cleaning roller 5 achieves a cleaning effect on the fiber fabric. In order to enhance the washing effect on the fiber fabric, a soft wool layer 51 is further provided on the outside of the cleaning roller 5 to enhance the friction between the cleaning roller 5 and the fiber fabric, so as to achieve a better washing effect on the fiber fabric.

[0036] The washing box 1 is provided with a second adjusting roller 4 for adjusting the tension of the fabric. The axis of the second adjusting roller 4 is parallel to the axis of the first adjusting roller 3. The second adjusting roller 4 is located between the feed port 11 and the first adjusting roller 3, and the second adjusting roller 4 is horizontally located between the first adjusting roller 3 and the liquid surface of the cleaning liquid. The outer end surface of the second adjusting roller 4 is provided with a strip-shaped protrusion that is the same as the first adjusting roller 3, which further enhances the pre-cleaning effect on the fabric. The side wall of the washing box 1 is provided with two horizontal through grooves, and the two ends of the second adjusting roller 4 are inserted and slidably connected in the through grooves. The outer wall of the washing box 1 is provided with two cylinders 15 for driving the second adjusting roller 4 to move. The fixed cylinder body of the cylinder 15 is fixedly provided on the side wall of the washing box 1. The telescopic rods of the two cylinders 15 are respectively fixedly connected to the two ends of the second adjusting roller 4. The position of the second adjusting roller 4 is adjusted by the telescopic movement of the cylinder 15.

[0037] Two rotating rollers 6 are arranged in the washing box 1. The two rotating rollers 6 are arranged between the cleaning roller 5 and the discharge port 12, and the rotating rollers 6 are located above the liquid surface of the cleaning liquid. The two rotating rollers 6 are arranged horizontally, and a gap is left between the two rotating rollers 6 for the fiber fabric to pass through. After the fiber fabric is cleaned by the cleaning roller 5, it is transported to between the two rotating rollers 6, and the fiber fabric is squeezed by the two rotating rollers 6 to achieve dehydration of the fiber fabric. In order to reduce the damage to the fiber fabric, gears 61 are coaxially fixed on the rotating shafts of the two rotating rollers 6, and the two gears 61 are meshed with each other. A driving motor 7 for driving the rotating rollers 6 to rotate is provided on the outside of the washing box 1. The driving motor 7 is fixedly arranged on the outer wall of the washing box 1, and the output shaft of the driving motor 7 is coaxially fixedly connected to any one of the rotating rollers 6. When the driving motor 7 drives one rotating roller 6 to rotate, the two rotating rollers 6 are driven to rotate in opposite directions through the mutual cooperation between the gears 61. The moving direction of the end of the rotating roller 6 close to the fiber fabric is the same as the moving direction of the fiber fabric, and the moving speed of the fiber fabric is the same as the moving speed of the outer end of the rotating roller 6.

[0038] A heating wire 8 for heating the cleaning liquid is provided in the washing box 1. The heating wire 8 is arranged on the bottom surface of the inner cavity of the washing box 1. The heating wire 8 is arranged along the conveying direction of the fiber fabric. The cleaning liquid in the washing box 1 is heated by the heating wire 8 to increase the temperature of the cleaning liquid. On the one hand, the washing effect on the fiber fabric is enhanced, and at the same time, the fiber fabric is preheated to facilitate the subsequent heating and drying process of the fiber fabric.

[0039] The implementation principle of this embodiment is:

[0040] After the fiber fabric enters the washing box 1 from the feed port 11 of the washing box 1, the liquid adding port 13 continuously conveys the cleaning liquid into the washing box 1, and the cleaning liquid drips onto the fiber fabric along the liquid adding port 13. When the fiber fabric passes through the first conveying roller and the second conveying roller, the fiber fabric is pre-cleaned by the strip-shaped protrusions to make the mixing of the cleaning liquid and the limiting fabric more uniform. The fiber fabric continues to be conveyed downward, passes between multiple cleaning rollers 5, and the friction between the fiber fabric and the cleaning roller 5 achieves a washing effect on the fiber fabric. After the fiber fabric is cleaned, it is conveyed between the two rotating rollers 6. The driving motor 7 drives the two rotating rollers 6 to rotate, and the fiber fabric is squeezed and dehydrated. The dehydrated fiber fabric is conveyed to the outside of the washing box 1 through the discharge port 12.

[0041] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A corn fiber fabric washing device, characterized in that: The invention comprises a washing box (1) filled with cleaning liquid, wherein a feed inlet (11) and a discharge port (12) are arranged on both sides of the washing box (1), wherein the feed inlet (11) and the discharge port (12) are located above the liquid surface of the cleaning liquid, wherein a first adjusting roller (3) and two guide rollers (2) for supporting fiber fabrics are arranged in the washing box (1), wherein the two guide rollers (2) are respectively arranged on the side close to each other of the feed inlet (11) and the discharge port (12), wherein the first adjusting roller (3) is fixedly arranged between the two guide rollers (2), wherein the outer end surface of the first adjusting roller (3) is provided with a strip-shaped protrusion, and wherein the upper end surface of the inner wall of the washing box (1) is provided with a A liquid filling port (13) for injecting cleaning liquid into the washing box (1), the liquid filling port (13) being arranged between the first adjusting rollers (3) close to the feed port (11), a second adjusting roller (4) for supporting the fiber fabric being arranged in the washing box (1), the axis of the second adjusting roller (4) being parallel to the rotation axis of the guide roller (2), the second adjusting roller (4) being arranged between the feed port (11) and the first adjusting roller (3), and the horizontal position of the second adjusting roller (4) being lower than that of the first adjusting roller (3), and the fiber fabric being bypassed by the second adjusting roller (4) away from the side of the first adjusting roller (3).

2. A corn fiber fabric washing device according to claim 1, characterized in that: A plurality of cleaning rollers (5) are rotatably arranged in the washing box (1), and a soft fur layer (51) is arranged on the outer end surface of the cleaning roller (5). The plurality of cleaning rollers (5) are divided into two groups, an upper group and an lower group. Each group of cleaning rollers (5) is evenly arranged along a horizontal plane, and the two groups of cleaning rollers (5) are arranged in a vertically staggered manner.

3. The corn fiber fabric washing device according to claim 1, characterized in that: The side wall of the water washing box (1) is provided with two horizontal through grooves, and the two ends of the second adjusting roller (4) are respectively slidably arranged in the two through grooves. A cylinder (15) for driving the second adjusting roller (4) to move is provided outside the water washing box (1).

4. The corn fiber fabric washing device according to claim 1, characterized in that: There are a plurality of liquid adding ports (13), and the plurality of liquid adding ports (13) are arranged in parallel along the length direction of the feed port (11).

5. The corn fiber fabric washing device according to claim 2, characterized in that: Two rotating rollers (6) are arranged in the washing box (1), and the rotating rollers (6) are arranged between the cleaning roller (5) and the discharge port (12), and the rotating rollers (6) are located above the liquid surface of the cleaning liquid, the rotating axis of the rotating roller (6) is parallel to the rotating axis of the cleaning roller (5), and a gap is left between the two rotating rollers (6) for the fiber fabric to pass through.

6. A corn fiber fabric washing device according to claim 5, characterized in that: A gear (61) is arranged on the rotating shaft of the rotating roller (6), and the two gears (61) are meshed with each other. A driving motor (7) for driving the rotating roller (6) to rotate is arranged outside the water washing box (1), and the driving motor (7) is fixedly arranged on the outer wall of the water washing box (1). The output shaft of the driving motor (7) is coaxially fixedly connected to any one of the rotating rollers (6).

7. The corn fiber fabric washing device according to claim 1, characterized in that: A heating wire (8) for heating the cleaning liquid is arranged in the water washing box (1).

8. The corn fiber fabric washing device according to claim 1, characterized in that: The side wall of the water washing box (1) is provided with a liquid level meter (16) for measuring the water level of the cleaning liquid.