Lining trolley capable of pouring air duct plate supporting beam
By designing a lining car that can be poured -pouring wind duct support beam, using tunnel templates, pouring grooves and rotatable pouring templates to realize the integrated pouring of the wind duct support beam and lining, solving the gap in the existing construction method in the existing construction method The problem of long construction cycle has improved construction efficiency and the life of support beams.
Patent Information
- Application Number
- CN202323603713.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2033-12-27
AI Technical Summary
The existing air duct slab support beam construction method requires two pouring, resulting in gaps appearing, reducing the life of the support beam, and the process of reserved steel bars is complicated, increasing the construction cycle and cost.
Design a lining platform for pouring the wind duct board support beam. By setting up tunnel templates, pouring grooves and rotating pouring templates on the lining car, the support plate and pouring template are combined into the shape of the wind tract support beam. While lining, it can be poured into the wind duct support beam.
The integrated pouring of the fanboard support beam and lining, shortening the construction cycle, reducing construction costs, and increasing the life of the support beam.
Smart Images

Figure CN222391403U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel construction, in particular to a lining trolley capable of casting a supporting beam of an air duct plate. Background Art
[0002] Since the tunnel is a relatively closed space, the fire heats up quickly and the fire temperature is high when a fire occurs, which can easily cause concrete to burst, expose structural steel bars, and damage the tunnel structure. It is necessary to add an air duct structure in the tunnel to prevent the fire from damaging the tunnel. The air duct structure is a support beam set on both sides of the tunnel, and air duct plates are installed on the support beams to divide the tunnel into two parts, upper and lower parts.
[0003] The current construction steps of the air duct plate support beam are often to first cast the secondary lining through a lining trolley, and then reserve steel bars at the position of the support beam during the casting process. After the secondary lining is cast, the lining trolley is used again to cast the support beam at the steel bar position. This method requires two castings, and a gap will appear between the support beam and the secondary lining, which greatly reduces the life of the support beam. In addition, the process of reserving steel bars greatly increases the construction period, requiring a large amount of manpower and material resources. Utility Model Content
[0004] In view of the technical problems existing in the background technology, the purpose of the utility model is to provide a lining trolley which can cast the air duct plate support beam. The lining and the air duct plate support beam can be cast in one piece, thus shortening the construction period and reducing the construction cost.
[0005] In order to achieve the above purpose, the technical solution provided by the utility model is:
[0006] A lining trolley capable of casting an air duct plate support beam comprises a lining trolley and a supporting device, wherein a tunnel template is arranged on the periphery of the lining trolley, and casting grooves are arranged at positions A of the air duct plate support beams on both sides of the tunnel template, the supporting device is symmetrically arranged on both sides of the lining trolley, and at the casting groove positions, the supporting device comprises a supporting plate and a casting template, the supporting plate is connected to the lining trolley, the casting template is rotatably arranged on the supporting plate, the casting template can be rotatably fitted on the tunnel template to close the casting groove, the supporting plate, the casting template and the tunnel template are combined into the shape of the air duct plate support beam, and the air duct plate support beam can be cast while casting the lining.
[0007] Preferably, a top plate is provided on the lining trolley, a driving member is connected to the top plate, and one end of the driving member is connected to the casting template.
[0008] Preferably, support members are fixedly provided on both sides of the lining trolley, the support members are arranged near the casting trough, and the support plates are arranged on the support members.
[0009] Preferably, the support plate is connected to the casting trough, a connecting seat I is provided on the casting trough, a connecting seat II is provided at one end of the support plate, and the connecting seat I and the connecting seat II are rotatably connected.
[0010] Preferably, a connecting seat III is provided at the other end of the support plate, and a supporting seat I, a supporting seat II and a supporting seat III are provided on the casting template, and the connecting seat III and the supporting seat I are rotatably connected.
[0011] Preferably, the top plate is fixedly connected to the lining trolley, a rotating seat I and a rotating seat II are provided on the top plate, one end of the driving member is rotatably connected to the rotating seat I, and the other end is rotatably connected to the supporting seat II.
[0012] Preferably, a support rod is provided between the rotating seat II and the supporting seat III, one end of the support rod is rotatably connected to the rotating seat II, and the other end of the support rod is rotatably connected to the supporting seat III.
[0013] The utility model has the following advantages and beneficial effects:
[0014] 1. In the utility model, the shape of the support plate, the casting template and the tunnel template combined is consistent with the shape of the air duct plate support beam. The casting template and the casting trough are pushed tightly by the cylinder to connect the three, and the air duct plate support beam can be cast while casting the lining.
[0015] 2. In the utility model, a rotating shaft is arranged between the connecting seat I and the connecting seat II, a rotating shaft is arranged between the connecting seat III and the supporting seat I, a rotating shaft is arranged between the supporting seat II and the cylinder, the rotating seat I is rotatably connected to the other end of the cylinder, and the cylinder works to drive the casting template to approach or move away from the casting trough.
[0016] 3. The utility model has the advantages of simple installation, low use and maintenance costs and long service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the structure of a lining trolley capable of casting a support beam for an air duct plate provided by the utility model;
[0018] Figure 2 A schematic diagram of the connection between a casting template and a casting trough of a lining trolley capable of casting a support beam of an air duct plate provided by the utility model;
[0019] Figure 3 A schematic diagram of the position of the air duct plate support beam after casting of a lining trolley capable of casting the air duct plate support beam provided by the utility model;
[0020] Figure 4 A schematic diagram of a rotating shaft connection structure of a lining trolley capable of casting a support beam of an air duct plate provided by the utility model;
[0021] Icons: 1- lining trolley, 101- tunnel formwork, 2- casting trough, 21- connecting seat Ⅰ, 22- I-beam, 3- support plate, 31- connecting seat Ⅱ, 32- connecting seat Ⅲ, 4- casting formwork, 41- support seat Ⅰ, 42- support seat Ⅱ, 43- support seat Ⅲ, 5- top plate, 51- rotating seat Ⅰ, 52- rotating seat Ⅱ, 6- cylinder, 7- support rod, A- air duct plate support beam, 8- rotating shaft, 81- bolt, 82- nut. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.
[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] Example
[0025] A lining trolley capable of casting an air duct plate support beam comprises a lining trolley 1 and a supporting device, wherein a tunnel template 101 is arranged on the periphery of the lining trolley 1, and casting troughs 2 are arranged at the positions of the air duct plate support beam A on both sides of the tunnel template 101, the supporting device is symmetrically arranged on both sides of the lining trolley 1, and at the positions of the casting troughs 2, the supporting device comprises a supporting plate 3 and a casting template 4, the supporting plate 3 is connected to the lining trolley 1, the casting template 4 is rotatably arranged on the supporting plate 3, the casting template 4 can be rotatably fitted on the tunnel template 101 to close the casting trough 2, the supporting plate 3, the casting template 4 and the tunnel template 101 are combined into the shape of the air duct plate support beam A, and the air duct plate support beam A can be cast while casting the lining.
[0026] As a preferred embodiment of the present invention, specifically:
[0027] like Figure 1 , 2As shown in FIG. 3 , support members are fixedly provided on both sides of the lining trolley 1. The support members are I-beams 22. The I-beams 22 are arranged near the casting trough 2. The I-beams 22 and the lining trolley 1 are welded. The support plate 3 is placed on the I-beams 22. The support plate 3 and the casting trough 2 are connected. The casting trough 2 is arranged at the position of the air duct plate support beam A and is an opening on the tunnel template of the lining trolley 1. The lower end of the casting trough 2 is provided with a connecting seat Ⅰ21, and one end of the support plate 3 is provided with a connecting seat Ⅱ31, a rotating shaft 8 is arranged between the connecting seat Ⅰ21 and the connecting seat Ⅱ31, so that the support plate 3 and the casting trough 2 are rotatably connected, and a connecting seat Ⅲ32 is arranged at the other end of the support plate 3. The casting template 4 is L-shaped, and a supporting seat Ⅰ41, a supporting seat Ⅱ42 and a supporting seat Ⅲ43 are arranged on the casting template 4. The supporting seat Ⅰ41 is arranged at the lower end of the casting template 4, and a rotating shaft 8 is arranged between the connecting seat Ⅲ32 and the supporting seat Ⅰ41, so that the casting template 4 rotates with the supporting plate 3, and the lining platform The vehicle is provided with a top plate 5, to which a driving member is connected, a support seat II 42 is provided in the middle of the casting template 4 and connected to the top plate 5, the top plate 5 is fixedly connected to the lining trolley 1, the upper end of the top plate 5 supports the tunnel template of the lining trolley 1, a rotating seat I 51 and a rotating seat II 52 are provided on the top plate 5, a driving member provided between the rotating seat I 51 and the support seat II 42 is a cylinder 6, a rotating shaft 8 is provided between one end of the cylinder 6 and the rotating seat I 51, so that it is rotatably connected, and the other end of the cylinder 6 is provided with a rotating shaft 8 between the rotating seat I 51 and the supporting seat II 42. A rotating shaft 8 is arranged between one end and the support seat II 42 to make them rotatably connected. When the cylinder 6 is extended, the casting template 4 rotates with the support plate 3 and gradually approaches the casting trough 2. A support rod 7 is arranged between the rotating seat II 52 and the support seat III 43. One end of the support rod 7 is rotatably connected to the rotating seat II 52 through the rotating shaft 8, and the other end is rotatably connected to the support seat III 43 through the rotating shaft 8. When the casting template 4 and the casting trough 2 are in close contact, installing the support rod 7 can increase the stability of the casting template 4.
[0028] like Figure 4 As shown, the rotating shaft 8 is a bolt and nut structure, and the bolt 81 is inserted into the rotating connection between the rotating seat, the supporting seat and the connecting seat, so that the supporting device can not only rotate but also be easy to disassemble and assemble.
[0029] Working principle: insert bolt 81 between connection seat Ⅰ21 and connection seat Ⅱ31, and screw in nut 82 to connect support plate 3 and casting trough 2, and place support plate 3 above I-beam 22, insert bolt 81 between connection seat Ⅲ32 and support seat Ⅰ41, and screw in nut 82 to connect support plate 3 and casting template 4, install cylinder 6 between support seat Ⅱ42 and rotating seat Ⅰ51, and both ends of cylinder 6 are also connected by bolt 81 and nut 82 to control cylinder 6 to extend. During the extension of cylinder 6, casting template 4 is The connecting seat III32 is the center of the circle, rotates around the support plate 3, and gradually approaches the casting trough 2. When the cylinder 6 is extended to the top, one end of the casting template 4 is in close contact with the support plate 3, and the other end is in close contact with the casting trough 2. At this time, the support rod 7 is installed between the rotating seat II52 and the support seat III43 to limit the position between the casting template 4, the casting trough 2 and the support plate 3. The casting template 4, the casting trough 2 and the support plate 3 are combined into the shape of the air duct plate support beam A. When the secondary lining is cast using a casting trolley, the air duct plate support beam A can be cast.
[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A lining trolley for casting air duct plate support beams, comprising a lining trolley and a support device, wherein a tunnel template is arranged on the periphery of the lining trolley, and casting grooves are arranged at the positions of the air duct plate support beams on both sides of the tunnel template, characterized in that: The supporting device is symmetrically arranged on both sides of the lining trolley, and at the casting trough position, the supporting device includes a supporting plate and a casting template, the supporting plate is connected to the lining trolley, the casting template is rotatably arranged on the supporting plate, the casting template can be rotatably fitted on the tunnel template to close the casting trough, the supporting plate, the casting template and the tunnel template are combined into the shape of an air duct plate support beam, and the air duct plate support beam can be cast while casting the lining.
2. A lining trolley capable of casting air duct plate support beams according to claim 1, characterized in that: The lining trolley is provided with a top plate, the top plate is connected with a driving member, and one end of the driving member is connected to the casting template.
3. A lining trolley capable of casting air duct plate support beams according to claim 2, characterized in that: Support members are fixedly arranged on both sides of the lining trolley, the support members are arranged near the casting trough, and the support plates are arranged on the support members.
4. A lining trolley capable of casting air duct plate support beams according to claim 3, characterized in that: The support plate is connected to the casting trough, a connecting seat I is arranged on the casting trough, a connecting seat II is arranged at one end of the support plate, and the connecting seat I and the connecting seat II are rotatably connected.
5. A lining trolley capable of casting air duct plate support beams according to claim 4, characterized in that: A connecting seat III is arranged at the other end of the support plate, and a supporting seat I, a supporting seat II and a supporting seat III are arranged on the casting template, and the connecting seat III is rotatably connected with the supporting seat I.
6. A lining trolley capable of casting air duct plate support beams according to claim 5, characterized in that: The top plate is fixedly connected to the lining trolley, and a rotating seat I and a rotating seat II are arranged on the top plate. One end of the driving member is rotatably connected to the rotating seat I, and the other end is rotatably connected to the supporting seat II.
7. A lining trolley capable of casting air duct plate support beams according to claim 6, characterized in that: A support rod is arranged between the rotating seat II and the supporting seat III. One end of the support rod is rotatably connected to the rotating seat II, and the other end is rotatably connected to the supporting seat III.