Detection and adjustment device for blow-drying degree of internal mixing rubber sheet

By designing the detection roller and the detection and adjustment device of the moisture detection element in the densely refined film blowing equipment, the problem that the existing equipment cannot judge the degree of blowing the dense refining film blowing is solved. Improvement.

CN222393278UActive Publication Date: 2025-01-24TIUMSUN RUBBER TIRE WEIHAI
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Patent Information

Application Number
CN202420830989.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-01-24
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

The existing blow-drying equipment lacks detection and adjustment devices, and it is impossible to judge the blow-drying degree of the blow-drying film, resulting in problems such as not completely blow-drying the isolating agent, the film with moisture is used, the finished product has bubbles after vulcanization, and the blow-on air blowing The device continues to work after the isolation agent is blown dry, causing energy waste.

Method used

Design a detection and adjustment device including detection rollers and rollers, and a moisture detection element installed on the detection roller. By detecting the roller and sealing film synchronously, detect the moisture on the dense refining film, determine whether it is blown dry, and based on the test Results to adjust the conveying speed of the film conveying device.

Benefits of technology

It realizes real-time detection and adjustment of the degree of drying of the internal mixing film, avoids the problem of the release agent not being dried and being driven by moisture, improves production efficiency, and reduces energy waste.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222393278U_ABST
Patent Text Reader

Abstract

The utility model discloses a device for detecting and adjusting the blow-drying degree of an internal mixing rubber sheet, which relates to the technical field of internal mixing rubber sheet blow-drying equipment, and comprises a detection roller arranged in front of a blowing device and a carrier roller arranged below the detection roller, the detection roller and the carrier roller are rotatably arranged on a machine body, a plurality of moisture detection elements are arranged on the detection roller, and the moisture detection elements are arranged on the carrier roller. The moisture detection element is in signal connection with the controller, and the controller can control the conveying speed of the film conveying device. The detection roller is pressed on the surface of the internal mixing rubber sheet and synchronously rolls with the sealing rubber sheet, and the moisture detection element on the detection roller detects whether moisture exists on the internal mixing rubber sheet or not, so that whether the internal mixing rubber sheet is dried by the blowing device or not is tested, the conveying speed of the rubber sheet conveying device can be adjusted according to the detected drying degree, the efficiency is improved, and the production cost is reduced. And energy waste is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of internal mixing film drying equipment, in particular to a device for detecting and adjusting the drying degree of internal mixing film. Background Art

[0002] At present, after the rubber is mixed in the tire manufacturing industry, it will be processed into sheets of a certain width for storage. Before storage, it needs to pass through a release agent pool to prevent the rubber from sticking to each other and being unable to be processed, and then the mixed film is blown dry by a blowing device. However, the drying equipment in the prior art lacks a detection and adjustment device, and it is impossible to judge the degree of drying of the mixed film, which will cause the following problems: the release agent is not blown dry, and the mixed film with moisture is used in the subsequent process, resulting in bubbles in the finished product after vulcanization; the blowing device continues to work after the release agent is dried, resulting in energy waste. Utility Model Content

[0003] The utility model aims to provide a detection and adjustment device for the drying degree of a mixed film, aiming to solve the technical problem that the prior art lacks a detection and adjustment device and cannot judge the drying degree of the mixed film.

[0004] In order to solve the above technical problems, the technical solution of the utility model is:

[0005] A device for detecting and adjusting the drying degree of mixed film comprises a detection roller arranged in front of a blowing device and a support roller arranged below the detection roller. The detection roller and the support roller are rotatably mounted on a machine body. A plurality of moisture detection elements are mounted on the detection roller. The moisture detection elements are connected to controller signals. The controller can control the conveying speed of a film conveying device.

[0006] With the above structure, the detection roller is pressed on the surface of the mixed film and rolls synchronously with the sealing film. The moisture detection element on the detection roller detects whether there is moisture on the mixed film, thereby testing whether the mixed film is dried by the blowing device. The conveying speed of the film conveying device can be adjusted according to the detected dryness, thereby improving efficiency and avoiding energy waste.

[0007] Preferably, the moisture detection element is a humidity-sensitive resistor installed on the detection roller, and the dryness of the mixed film is detected by the humidity-sensitive resistor.

[0008] Preferably, the detection roller is evenly provided with a plurality of mounting openings along its length direction, and the moisture detection element is installed in the mounting openings. The moisture detection element is installed through the mounting openings, and the moisture on the detection roller is detected by the plurality of moisture detection elements, thereby improving the detection accuracy.

[0009] Preferably, the detection roller is driven to rotate by a driving mechanism, and a plurality of nozzles mounted on the machine body are provided in front of the detection roller, and a nozzle connected to the nozzle is installed on the machine body, and one end of the nozzle is connected to a hot air blower. When the moisture detection element on the detection roller rotates to the front with the detection roller, the nozzle sprays hot air to the moisture detection element to dry the moisture detection element, thereby preventing the moisture on the moisture detection element from interfering with subsequent detection results.

[0010] Preferably, the nozzles are arranged in one-to-one correspondence with the mounting openings, which can improve the drying efficiency.

[0011] Preferably, a conical portion is provided on the mounting opening, the outer diameter of the conical portion is gradually expanded toward the mounting opening, a cavity is provided on the conical portion, and an inlet connected to the cavity is provided at the conical portion at the conical end. The conical portion can pierce the mixed film to detect the moisture in the middle of the mixed film.

[0012] Preferably, a pressing roller located in front of the detection roller is rotatably mounted on the machine body. The arrangement of the pressing roller can prevent the mixed film from being lifted up by the conical portion, thereby affecting the conveyance of the mixed film.

[0013] Preferably, the probe of the moisture detection element extends into the inlet. The probe of the moisture detection element extends into the inlet, which can improve the accuracy of the detection result.

[0014] Preferably, the side wall of the conical portion is provided with a plurality of air inlets connected to the cavity, and the detection roller is provided with a plurality of air outlets. The provision of the air inlets can facilitate the outside wind or the hot air blown out by the nozzle to enter the cavity to dry the moisture detection element, and the provision of the air outlets allows the gas in the detection roller to circulate, which is convenient for the moisture detection element to be naturally dried or blown dry.

[0015] After adopting the above technical solution, the beneficial effects of the utility model are:

[0016] The detection roller of the utility model is pressed on the surface of the mixed film and rolled synchronously with the sealing film. The moisture detection element on the detection roller detects whether there is moisture on the mixed film, thereby testing whether the mixed film is dried by the blowing device, and the conveying speed of the film conveying device can be adjusted according to the detected dryness, thereby improving efficiency and avoiding energy waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of a first embodiment of a device for detecting and adjusting the drying degree of a mixed film according to the utility model;

[0018] Figure 2 yes Figure 1 A schematic diagram of the structure of the detection roller;

[0019] Figure 3 is a schematic structural diagram of a detection roller of Embodiment 2;

[0020] Figure 4 is a schematic structural diagram of a third embodiment of a detection and adjustment device;

[0021] Figure 5 yes Figure 4 A schematic diagram of the structure of the detection roller;

[0022] Figure 6 It is a schematic diagram of the partial structure of the detection roller of the fourth embodiment.

[0023] In the figure, there are a blowing device 1, a detection roller 2, a support roller 3, a film conveying device 4, a machine body 5, a moisture detection element 6, a mounting port 7, a nozzle 8, a nozzle 9, a tapered portion 10, a cavity 11, an inlet 12, a pressure roller 13, an air inlet 14, and an air outlet 15. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings.

[0025] The positions mentioned in this specification are based on the positions of the device for detecting and adjusting the drying degree of mixed film of the utility model when it is working normally, and do not limit the positions during storage and transportation. They only represent relative position relationships, not absolute position relationships.

[0026] Embodiment 1:

[0027] like Figure 1 and Figure 2 As shown, a device for detecting and adjusting the drying degree of mixed film includes a detection roller 2 arranged in front of a blowing device 1 and a support roller 3 arranged below the detection roller 2. The detection roller 2 and the support roller 3 are rotatably mounted on a machine body 5. A plurality of moisture detection elements 6 are installed on the detection roller 2. The moisture detection elements 6 are connected to the controller signal. The controller can control the conveying speed of the film conveying device 4.

[0028] The blowing device 1 adopts the blowing device 1 in the prior art, which may specifically include a blowing nozzle and a hot-pressure air source for providing hot air to the blowing nozzle. The film conveying device 4 may adopt a belt conveyor or a winding roller to directly wind up the mixed film. The wiring of the moisture detection element 6 may be connected to the outside world through the end shaft of the detection roller 2 at one end, and a conductive slip ring is installed at the outer end of the end shaft, and the wiring of the moisture detection element 6 is connected to the conductive slip ring, and the conductive slip ring is connected to an external power supply.

[0029] The moisture detection element 6 can be set to one or more. Multiple moisture detection elements 6 can detect different positions of the mixed film. When one moisture detection element 6 detects the presence of moisture on the mixed film, the conveying speed of the film conveying device 4 is reduced.

[0030] The detection roller 2 of the utility model is pressed on the surface of the mixed film and rolled synchronously with the sealing film. The moisture detection element 6 on the detection roller 2 detects whether there is moisture on the mixed film, thereby testing whether the mixed film is dried by the blowing device, and the conveying speed of the film conveying device 4 can be adjusted according to the detected dryness, thereby improving efficiency and avoiding energy waste.

[0031] When the controller receives a signal that the mixed film contains water, it can process it by appropriately reducing the conveying speed of the film conveying device 4 or manually operating it. And when it is detected that the dryness of the mixed film is qualified, the conveying speed of the film conveying device 4 can be increased or decreased to test the shortest drying time, thereby reducing the energy waste of excessive drying.

[0032] As a preferred example of the present invention, the moisture detection element 6 is a humidity sensitive resistor installed on the detection roller 2. The moisture detection element 6 can also use a moisture sensor. The dryness of the mixed film is detected by the humidity sensitive resistor.

[0033] As a preferred example of the present invention, a plurality of mounting openings 7 are evenly provided on the detection roller 2 along its length direction, and the moisture detection element 6 is installed in the mounting opening 7. The moisture detection element 6 is installed through the mounting opening 7, and the moisture on the detection roller 2 is detected by the plurality of moisture detection elements 6, thereby improving the accuracy of the detection.

[0034] Embodiment 2:

[0035] like Figure 3 As shown, a device for detecting and adjusting the drying degree of mixed film includes a detection roller 2 arranged in front of a blowing device 1 and a support roller 3 arranged below the detection roller 2. The detection roller 2 and the support roller 3 are rotatably mounted on a machine body 5. A plurality of moisture detection elements 6 are installed on the detection roller 2. The moisture detection elements 6 are connected to the controller signal. The controller can control the conveying speed of the film conveying device 4.

[0036] The blowing device 1 adopts the blowing device 1 in the prior art, and specifically includes a blowing nozzle 8 and a hot compressed air source for providing hot air to the blowing nozzle 8. The film conveying device 4 can adopt a belt conveyor or a winding roller to directly wind up the mixed film.

[0037] The detection roller 2 of the utility model is pressed on the surface of the mixed film and rolled synchronously with the sealing film. The moisture detection element 6 on the detection roller 2 detects whether there is moisture on the mixed film, thereby testing whether the mixed film is dried by the blowing device, and the conveying speed of the film conveying device 4 can be adjusted according to the detected dryness, thereby improving efficiency and avoiding energy waste.

[0038] When the controller receives a signal that the mixed film contains water, it can process it by appropriately reducing the conveying speed of the film conveying device 4 or manually operating it. And when it is detected that the dryness of the mixed film is qualified, the conveying speed of the film conveying device 4 can be increased or decreased to test the shortest drying time, thereby reducing the energy waste of excessive drying.

[0039] Among them, the detection roller 2 is evenly provided with a plurality of mounting openings 7 along its length direction, and the moisture detection element 6 is installed in the mounting openings 7. The moisture detection element 6 is installed through the mounting openings 7, and the moisture on the detection roller 2 is detected by the plurality of moisture detection elements 6, thereby improving the detection accuracy.

[0040] Among them, the detection roller 2 is driven to rotate by a driving mechanism, and a plurality of nozzles 8 installed on a body 5 are provided in front of the detection roller 2, and a nozzle 9 connected to the nozzle 8 is installed on the body 5, and one end of the nozzle 9 is connected to a hot air blower. The driving mechanism can adopt a motor, and the output shaft of the motor is connected to the end shaft of the detection roller 2 through a coupling. The structure of the driving mechanism is a conventional structure and is not described here. The rotation speed of the detection roller 2 is consistent with the rotation speed of the driving roller of the film conveying device 4, but the rotation direction is opposite. When the moisture detection element 6 on the detection roller 2 rotates to the front with the detection roller 2, the nozzle 8 sprays hot air to the moisture detection element 6 to dry the moisture detection element 6 to avoid the moisture on the moisture detection element 6 interfering with the subsequent detection results.

[0041] As a preferred example of the present invention, the nozzle 8 is arranged in a one-to-one correspondence with the mounting opening 7. The nozzle 8 is arranged in a one-to-one correspondence with the mounting opening 7, which can improve the drying efficiency.

[0042] Embodiment three:

[0043] like Figure 4 and Figure 5 As shown, a device for detecting and adjusting the drying degree of mixed film includes a detection roller 2 arranged in front of a blowing device 1 and a support roller 3 arranged below the detection roller 2. The detection roller 2 and the support roller 3 are rotatably mounted on a machine body 5. A plurality of moisture detection elements 6 are installed on the detection roller 2. The moisture detection elements 6 are connected to the controller signal. The controller can control the conveying speed of the film conveying device 4.

[0044] The blowing device 1 adopts the blowing device 1 in the prior art, and specifically includes a blowing nozzle 8 and a hot compressed air source for providing hot air to the blowing nozzle 8. The film conveying device 4 can adopt a belt conveyor or a winding roller to directly wind up the mixed film.

[0045] The detection roller 2 of the utility model is pressed on the surface of the mixed film and rolled synchronously with the sealing film. The moisture detection element 6 on the detection roller 2 detects whether there is moisture on the mixed film, thereby testing whether the mixed film is dried by the blowing device, and the conveying speed of the film conveying device 4 can be adjusted according to the detected dryness, thereby improving efficiency and avoiding energy waste.

[0046] When the controller receives a signal that the mixed film contains water, it can process it by appropriately reducing the conveying speed of the film conveying device 4 or manually operating it. And when it is detected that the dryness of the mixed film is qualified, the conveying speed of the film conveying device 4 can be increased or decreased to test the shortest drying time, thereby reducing the energy waste of excessive drying.

[0047] Among them, the detection roller 2 is evenly provided with a plurality of mounting openings 7 along its length direction, and the moisture detection element 6 is installed in the mounting openings 7. The moisture detection element 6 is installed through the mounting openings 7, and the moisture on the detection roller 2 is detected by the plurality of moisture detection elements 6, thereby improving the detection accuracy.

[0048] Among them, a conical portion 10 is provided on the mounting opening 7, the outer diameter of the conical portion 10 is gradually expanded toward the mounting opening 7, a cavity 11 is provided on the conical portion 10, and an inlet 12 connected to the cavity 11 is provided at the conical portion 10 at the constricted end. The setting of the conical portion 10 can pierce the internal mixing film and detect the moisture in the middle of the internal mixing film.

[0049] As a preferred example of the present utility model, a pressing roller 13 located in front of the detection roller 2 is rotatably mounted on the machine body 5. The setting of the pressing roller 13 can prevent the mixed film from being lifted by the tapered portion 10, which affects the conveying of the mixed film.

[0050] As a preferred example of the present invention, the probe of the moisture detection element 6 extends into the inlet 12. The probe of the moisture detection element 6 extends into the inlet 12, which can improve the accuracy of the detection result.

[0051] Embodiment 4:

[0052] like Figure 6 As shown, a device for detecting and adjusting the drying degree of mixed film includes a detection roller 2 arranged in front of a blowing device 1 and a support roller 3 arranged below the detection roller 2. The detection roller 2 and the support roller 3 are rotatably mounted on a machine body 5. A plurality of moisture detection elements 6 are installed on the detection roller 2. The moisture detection elements 6 are connected to the controller signal. The controller can control the conveying speed of the film conveying device 4.

[0053] The blowing device 1 adopts the blowing device 1 in the prior art, and specifically includes a blowing nozzle 8 and a hot compressed air source for providing hot air to the blowing nozzle 8. The film conveying device 4 can adopt a belt conveyor or a winding roller to directly wind up the mixed film.

[0054] The detection roller 2 of the utility model is pressed on the surface of the mixed film and rolled synchronously with the sealing film. The moisture detection element 6 on the detection roller 2 detects whether there is moisture on the mixed film, thereby testing whether the mixed film is dried by the blowing device, and the conveying speed of the film conveying device 4 can be adjusted according to the detected dryness, thereby improving efficiency and avoiding energy waste.

[0055] When the controller receives a signal that the mixed film contains water, it can process it by appropriately reducing the conveying speed of the film conveying device 4 or manually operating it. And when it is detected that the dryness of the mixed film is qualified, the conveying speed of the film conveying device 4 can be increased or decreased to test the shortest drying time, thereby reducing the energy waste of excessive drying.

[0056] Among them, the detection roller 2 is evenly provided with a plurality of mounting openings 7 along its length direction, and the moisture detection element 6 is installed in the mounting openings 7. The moisture detection element 6 is installed through the mounting openings 7, and the moisture on the detection roller 2 is detected by the plurality of moisture detection elements 6, thereby improving the detection accuracy.

[0057] The detection roller 2 is driven to rotate by a driving mechanism, and a plurality of nozzles 8 mounted on a machine body 5 are provided in front of the detection roller 2. A nozzle 9 connected to the nozzle 8 is installed on the machine body 5, and one end of the nozzle 9 is connected to a hot air blower. The rotation speed of the detection roller 2 is consistent with the rotation speed of the driving roller of the film conveying device 4, but the rotation direction is opposite. When the moisture detection element 6 on the detection roller 2 rotates to the front with the detection roller 2, the nozzle 8 sprays hot air to the moisture detection element 6 to dry the moisture detection element 6, so as to prevent the moisture on the moisture detection element 6 from interfering with the subsequent detection results.

[0058] Among them, a conical portion 10 is provided on the mounting opening 7, the outer diameter of the conical portion 10 is gradually expanded toward the mounting opening 7, a cavity 11 is provided on the conical portion 10, and an inlet 12 connected to the cavity 11 is provided at the conical portion 10 at the constricted end. The setting of the conical portion 10 can pierce the internal mixing film and detect the moisture in the middle of the internal mixing film.

[0059] As a preferred example of the present utility model, a pressing roller 13 located in front of the detection roller 2 is rotatably mounted on the machine body 5. The setting of the pressing roller 13 can prevent the mixed film from being lifted by the tapered portion 10, which affects the conveying of the mixed film.

[0060] As a preferred example of the present invention, the probe of the moisture detection element 6 extends into the inlet 12. The probe of the moisture detection element 6 extends into the inlet 12, which can improve the accuracy of the detection result.

[0061] The side wall of the conical portion 10 is provided with a plurality of air inlets 14 connected to the cavity 11, and the detection roller 2 is provided with a plurality of air outlets 15. The provision of the air inlets 14 facilitates the outside wind or the hot air blown out by the nozzle 8 to enter the cavity 11 to dry the moisture detection element 6, and the provision of the air outlets 15 allows the gas in the detection roller 2 to circulate, which facilitates the natural drying or drying of the moisture detection element 6.

[0062] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. A device for detecting and adjusting the drying degree of mixed film, characterized in that: It includes a detection roller arranged in front of the blowing device and a support roller arranged below the detection roller. The detection roller and the support roller are rotatably installed on the machine body. A plurality of moisture detection elements are installed on the detection roller. The moisture detection elements are connected with controller signals. The controller can control the conveying speed of the film conveying device.

2. A device for detecting and adjusting the drying degree of a mixed film as claimed in claim 1, characterized in that: The moisture detection element is a humidity sensitive resistor installed on the detection roller.

3. A device for detecting and adjusting the drying degree of mixed film as claimed in claim 1, characterized in that: The detection roller is evenly provided with a plurality of installation openings along its length direction, and the moisture detection elements are installed in the installation openings.

4. A device for detecting and adjusting the drying degree of mixed film as claimed in claim 3, characterized in that: The detection roller is driven to rotate by a driving mechanism. A plurality of nozzles mounted on a machine body are arranged in front of the detection roller. A nozzle pipe connected to the nozzle is installed on the machine body. One end of the nozzle pipe is connected to a hot air blower.

5. A device for detecting and adjusting the drying degree of mixed film as claimed in claim 4, characterized in that: The nozzles and the installation ports are arranged in one-to-one correspondence.

6. A device for detecting and adjusting the drying degree of mixed film as claimed in claim 3 or 4, characterized in that: The installation opening is covered with a tapered portion, the outer diameter of which is gradually expanded toward the installation opening, a cavity is formed on the tapered portion, and an inlet communicating with the cavity is formed at the conical end of the tapered portion.

7. A device for detecting and adjusting the drying degree of mixed film as claimed in claim 6, characterized in that: A pressing roller located in front of the detection roller is rotatably mounted on the machine body.

8. A device for detecting and adjusting the drying degree of mixed film as claimed in claim 7, characterized in that: The probe of the moisture detection element extends into the inlet.

9. A device for detecting and adjusting the drying degree of mixed film as claimed in claim 8, characterized in that: A plurality of air inlets communicating with the cavity are provided on the side wall of the tapered portion, and a plurality of air outlets are provided on the detection roller.