Energy-saving fermentation device capable of accurately controlling temperature and humidity of cigar tobacco leaves

Abstract

The cigar tobacco temperature and humidity precise control energy-saving fermentation device comprises a fermentation chamber and a temperature and humidity control device matched with the fermentation chamber, a plurality of sets of lighting structures, a plurality of sets of ventilation devices and a plurality of detection ports are arranged at the top in the fermentation chamber, shielding rubber mats matched with the detection ports are arranged on the detection ports, and a plurality of mounting seats are arranged at the top outside the fermentation chamber. A telescopic structure is arranged on the mounting base, and an inductor matched with the detection opening is arranged at the output end of the telescopic structure. By the adoption of the structure, biomass fuel serves as main fuel, environmental pollution discharge can be reduced, energy can be utilized in multiple modes through structures such as heat exchange and water return, and more energy conservation and environmental protection are achieved; the temperature and humidity change is uniformly, stably and comprehensively controlled through multiple means such as water vapor supplementing, high-temperature steam supplementing and heating radiator heat exchange; the telescopic probe structure is adopted, it is avoided that internal steam is condensed at the detection position of the probe when being too large, probing detection is conducted when temperature and humidity need to be detected, and detection is more accurate.

Description

Technical Field

[0001] The utility model relates to the technical field of cigar tobacco processing equipment, in particular to a cigar tobacco temperature and humidity precise control energy-saving fermentation device. Background Art

[0002] The fermentation technology of cigar tobacco is a complex process that aims to improve the flavor and burning performance of tobacco leaves through a series of fermentation and aging steps. It mainly includes the following steps: aging process, first fermentation, aging, rice fermentation, drying, stacking fermentation, etc. These steps together ensure the quality of cigar tobacco leaves and the flavor of the final product. The control of temperature and humidity during the fermentation process is crucial, and good ventilation conditions are also required to promptly discharge bad fermentation odors and replenish fresh air. The temperature and humidity control of existing fermentation rooms generally has high energy consumption, uneven temperature and humidity control, and inconvenient operation, and there are many disadvantages. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide an energy-saving fermentation device for cigar tobacco leaves with precise temperature and humidity control, which uses biomass fuel as the main fuel, can not only reduce environmental pollution, but also make multiple use of energy through structures such as heat exchange and water return, which is more energy-saving and environmentally friendly; through multiple means such as water vapor replenishment, high-temperature steam replenishment and radiator heat exchange, the temperature and humidity changes are evenly and stably controlled; a retractable probe structure is adopted to prevent condensation at the probe detection position when the internal water vapor is too large, and the probe is inserted for detection when the temperature and humidity need to be detected, which is more accurate; pure water replenishment, waste heat is utilized while water is inlet, and water is preheated to improve steam generation efficiency and save energy.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a cigar tobacco leaf temperature and humidity precise control energy-saving fermentation device, including a fermentation chamber and a temperature and humidity control device matched therewith, wherein the top of the fermentation chamber is provided with multiple lighting structures, multiple ventilation devices and multiple detection ports, the detection ports are provided with shielding rubber pads matched therewith, the top of the fermentation chamber is provided with multiple mounting seats, the mounting seats are provided with telescopic structures, and the output end of the telescopic structure is provided with a sensor matched with the detection port;

[0005] The temperature and humidity control device includes a steam generating device and a humidifying structure. The steam generating device is provided with a water inlet pipe and a steam pipe. The steam pipe is provided with a first shunt pipe and a second shunt pipe. The first shunt pipe is symmetrically provided with a control valve and a first guide pipe. The first guide pipe is evenly provided with multiple groups of first air outlet holes. The first guide pipe is connected to the top of the fermentation chamber through a first connecting seat. The water inlet pipe is connected to a water purification device. The water purification device is provided with a water injection pipe. The second shunt pipe is connected to one end of the heat exchange pipe. The other end of the heat exchange pipe is connected to a warm water bucket through a second guide pipe. The warm water bucket is provided with a water supply pipe connected to the heating end of the radiator. The heat return end of the radiator is connected to the warm water bucket through a return water pipe. The water supply pipe is provided with a water pump structure.

[0006] In a preferred solution, the sensors are divided into humidity sensors and temperature sensors, and the sensors correspond to multiple detection ports in an alternating manner.

[0007] In a preferred embodiment, a spiral feeding structure is provided on the steam generating device.

[0008] In a preferred solution, a flue gas purification water tank is provided on the steam generating device.

[0009] In a preferred solution, the heat exchange tube is a spiral tube, and the heat exchange tube is evenly wound around the water inlet pipe.

[0010] In a preferred solution, the warm water bucket is provided with a top air hole and a drain pipe.

[0011] In a preferred embodiment, the humidification structure includes a water storage barrel, which is connected to a water vapor generating device. A third diversion pipe is provided on the water vapor generating device, and a third guide pipe is symmetrically provided on the third diversion pipe. A plurality of second air outlet holes are evenly distributed on the third guide pipe, and the third guide pipe is connected to the top of the fermentation chamber through a plurality of second connecting seats.

[0012] In a preferred solution, the shielding rubber pad is an open-close structure.

[0013] The energy-saving fermentation device for cigar tobacco leaves with precise temperature and humidity control provided by the utility model has the following beneficial effects by adopting the above structure:

[0014] (1) Using biomass fuel as the main fuel can not only reduce environmental pollution, but also make multiple use of energy through heat exchange and water return structures, which is more energy-saving and environmentally friendly;

[0015] (2) Through multiple means such as water and gas replenishment, high-temperature steam replenishment, and radiator heat exchange, the temperature and humidity changes are evenly and stably controlled;

[0016] (3) The retractable probe structure is used to prevent condensation of water vapor at the probe detection position when there is too much internal moisture. When temperature and humidity need to be detected, the probe can be inserted for detection, which is more accurate.

[0017] (4) Pure water replenishment, waste heat is utilized while water is inlet, preheating the inlet water, improving steam generation efficiency and saving energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the overall structure of the utility model.

[0021] Figure 3 It is a schematic diagram of the structure of the temperature and humidity control device of the present utility model.

[0022] Figure 4 It is a schematic diagram of the structure of the temperature and humidity control device of the present utility model.

[0023] Figure 5 It is a schematic diagram of the structure of the temperature and humidity control device of the present utility model.

[0024] Figure 6 It is a schematic diagram of the top structure of the fermentation chamber of the present utility model.

[0025] Figure 7 It is a schematic diagram of the top structure of the fermentation chamber of the present utility model.

[0026] In the figure: fermentation chamber 1, temperature and humidity control device 2, lighting structure 3, ventilation device 4, detection port 5, shielding rubber pad 6, mounting seat 7, telescopic structure 8, sensor 9, steam generating device 10, spiral feeding structure 11, flue gas purification water tank 12, steam pipe 13, water inlet pipe 14, first shunt pipe 15, control valve 16, first air outlet 17, first connecting seat 18, water purification device 19, water injection pipe 20, second shunt pipe 21, heat exchange pipe 22, second guide pipe 23, warm water bucket 24, top air hole 25, drain pipe 26, water supply pipe 27, radiator 28, return pipe 29, water storage barrel 30, water vapor generating device 31, second shunt pipe 32, third guide pipe 33, second air outlet 34, second connecting seat 35, water pump structure 36, first guide pipe 37. DETAILED DESCRIPTION

[0027] like Figure 1-7 In the invention, a cigar tobacco leaf temperature and humidity precise control energy-saving fermentation device comprises a fermentation chamber 1 and a temperature and humidity control device 2 matched therewith, wherein the top of the fermentation chamber 1 is provided with a plurality of lighting structures 3, a plurality of ventilation devices 4 and a plurality of detection ports 5, the detection ports 5 are provided with shielding rubber pads 6 matched therewith, a plurality of mounting seats 7 are provided on the top of the fermentation chamber 1, a telescopic structure 8 is provided on the mounting seat 7, and a sensor 9 matched with the detection port 5 is provided at the output end of the telescopic structure 8;

[0028] The temperature and humidity control device 2 includes a steam generating device 10 and a moisturizing structure. The steam generating device 10 is provided with a water inlet pipe 14 and a steam pipe 13. The steam pipe 13 is provided with a first shunt pipe 15 and a second shunt pipe 21. The first shunt pipe 15 is symmetrically provided with a control valve 16 and a first guide pipe 37. The first guide pipe 37 is evenly provided with multiple groups of first air outlet holes 17. The first guide pipe 37 is connected to the top of the fermentation chamber 1 through a first connecting seat 18. The water inlet pipe 14 is connected to a water purification device 19. The water purification device 19 is provided with a water injection pipe 20. The second shunt pipe 21 is connected to one end of a heat exchange pipe 22. The other end of the heat exchange pipe 22 is connected to a warm water bucket 24 through a second guide pipe 23. The warm water bucket 24 is provided with a water supply pipe 27 connected to the heating end of a radiator 28. The heat return end of the radiator 28 is connected to the warm water bucket 24 through a return pipe 29. A water pump structure 36 is provided on the water supply pipe 27.

[0029] In the preferred solution, the sensor 9 is divided into a humidity sensor and a temperature sensor, and the sensor 9 corresponds to a plurality of detection ports 5 in an interlaced manner, so as to evenly detect temperature and humidity, and has strong practicality.

[0030] In a preferred embodiment, the steam generating device 10 is provided with a spiral feeding structure 11. The feeding is automatically and stably fed, which is practical and convenient.

[0031] In a preferred embodiment, the steam generating device 10 is provided with a flue gas purification water tank 12 to reduce combustion emissions.

[0032] In a preferred solution, the heat exchange tube 22 is a spiral tube, and the heat exchange tube 22 is evenly wound around the water inlet pipe 14. The heat exchange efficiency is improved and the practicability is strong.

[0033] In the preferred solution, the hot water bucket 24 is provided with a top air hole 25 and a drain pipe 26. It is convenient to use high-temperature steam for energy saving and drain water.

[0034] In a preferred solution, the moisturizing structure includes a water storage barrel 30, which is connected to a water vapor generating device 31, a third shunt pipe 32 is provided on the water vapor generating device 31, a third flow guide pipe 33 is symmetrically provided on the third shunt pipe 32, a plurality of second air outlet holes 34 are evenly arranged on the third flow guide pipe 33, and the third flow guide pipe 33 is connected to the top of the fermentation chamber 1 through a plurality of second connecting seats 35. Continuous and stable moisturizing is highly practical.

[0035] In a preferred solution, the shielding rubber pad 6 is an open-close structure, which can effectively shield the probe surface of the sensor when the probe is not inserted, thereby avoiding inaccurate temperature and humidity detection.

[0036] The method of using the utility model is as follows: when in use, the water vapor generating device 31 is mainly used for humidification, the radiator 28 is mainly used for heating, the steam generating device 10 can heat and humidify, and then the temperature and humidity changes are detected at multiple points through the sensor 9, and the ventilation device 4 is flexibly cooperated for ventilation, so that the temperature and humidity changes can be continuously, stably and accurately controlled.

[0037] The beneficial effects of the utility model: using biomass fuel as the main fuel can not only reduce environmental pollution, but also can make multiple use of energy through structures such as heat exchange and water return, which is more energy-saving and environmentally friendly; through multiple means such as water vapor replenishment, high-temperature steam replenishment and radiator heat exchange, the temperature and humidity changes are evenly and stably controlled; a retractable probe structure is adopted to prevent condensation at the probe detection position when the internal water vapor is too large, and the probe is inserted for detection when the temperature and humidity need to be detected, which is more accurate; pure water replenishment, waste heat is utilized while water is entering, and the incoming water is preheated to improve the steam generation efficiency and save energy.

Claims

1. A cigar tobacco leaf temperature and humidity precise control energy-saving fermentation device, comprising a fermentation chamber (1) and a temperature and humidity control device (2) matched therewith, characterized in that: The top of the fermentation chamber (1) is provided with a plurality of lighting structures (3), a plurality of ventilation devices (4) and a plurality of detection ports (5), the detection ports (5) are provided with shielding rubber pads (6) matched therewith, the top of the fermentation chamber (1) is provided with a plurality of mounting seats (7), the mounting seats (7) are provided with telescopic structures (8), and the output end of the telescopic structures (8) is provided with sensors (9) matched with the detection ports (5); The temperature and humidity control device (2) comprises a steam generating device (10) and a humidifying structure. The steam generating device (10) is provided with a water inlet pipe (14) and a steam pipe (13). The steam pipe (13) is provided with a first shunt pipe (15) and a second shunt pipe (21). The first shunt pipe (15) is symmetrically provided with a control valve (16) and a first guide pipe (37). The first guide pipe (37) is evenly provided with a plurality of first air outlet holes (17). The first guide pipe (37) is connected to the top of the fermentation chamber (1) through a first connecting seat (18). The water inlet pipe (14) is connected to the water purification device (19), the water purification device (19) is provided with a water injection pipe (20), the second flow distribution pipe (21) is connected to one end of the heat exchange pipe (22), the other end of the heat exchange pipe (22) is connected to the warm water bucket (24) via the second flow guide pipe (23), the warm water bucket (24) is provided with a water supply pipe (27) connected to the heating end of the radiator (28), the heat return end of the radiator (28) is connected to the warm water bucket (24) via the return pipe (29), and the water supply pipe (27) is provided with a water pump structure (36).

2. The cigar tobacco leaf temperature and humidity precise control energy-saving fermentation device according to claim 1, characterized in that: The sensor (9) is divided into a humidity sensor and a temperature sensor, and the sensor (9) corresponds to a plurality of detection ports (5) in an alternating manner.

3. The cigar tobacco leaf temperature and humidity precise control energy-saving fermentation device according to claim 1, characterized in that: The steam generating device (10) is provided with a spiral feeding structure (11).

4. The cigar tobacco leaf temperature and humidity precise control energy-saving fermentation device according to claim 1, characterized in that: The steam generating device (10) is provided with a flue gas purification water tank (12).

5. The cigar tobacco leaf temperature and humidity precise control energy-saving fermentation device according to claim 1, characterized in that: The heat exchange tube (22) is a spiral tube, and the heat exchange tube (22) is evenly wound around the water inlet pipe (14).

6. The cigar tobacco leaf temperature and humidity precise control energy-saving fermentation device according to claim 1, characterized in that: The warm water bucket (24) is provided with a top air hole (25) and a drainage pipe (26).

7. The cigar tobacco leaf temperature and humidity precise control energy-saving fermentation device according to claim 1, characterized in that: The moisturizing structure comprises a water storage barrel (30), the water storage barrel (30) being connected to a water vapor generating device (31), a third flow diversion pipe (32) being provided on the water vapor generating device (31), a third flow guide pipe (33) being symmetrically provided on the third flow diversion pipe (32), a plurality of second air outlet holes (34) being evenly distributed on the third flow guide pipe (33), and the third flow guide pipe (33) being connected to the top of the fermentation chamber (1) via a plurality of second connecting seats (35).

8. The cigar tobacco leaf temperature and humidity precise control energy-saving fermentation device according to claim 1, characterized in that: The shielding rubber pad (6) is an open-and-close structure.

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